Explosion-proof Painting Robots

Kawasaki RobotExplosion-proof Painting Robots

Small-to-medium robotsup to 80kg payload

Large robotsup to 300kg payload

Extra large robotsup to 1,500kg payload

Dual-arm Collaborative robots

Explosion-proof painting robots

Sealing robots

Arc welding robots

Palletizing robots

Medical & pharmaceutical robots

Picking robots

Wafer transfer robots

● For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

● Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or i f the Robot has any problems, please contact us. We will be pleased to help you.

● Be careful as Photographs i l lustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

CAUTIONS TO BE TAKENTO ENSURE SAFETY

＊ Materials and speci�cations are subject to change without notice.

ISO certi�ed in Akashi Works and Nishi-Kobe Works.

Robot Business Division

Kawasaki Heavy Industries, Ltd

Tokyo Head Of�ce/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-2501 Fax: +81-3-3437-9880

Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

Nishi-Kobe Works/Robot Division234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe, Hyogo 651-2239, JapanPhone: +81-78-915-8247 Fax: +81-78-915-8239

Global NetworkKawasaki Robotics (USA), Inc.28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbHIm Taubental 32, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22

Kawasaki Robotics Korea, Ltd.43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 21633, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.1·2/F, Building 6, No.19 Xinhuan Road, TEDA, China Phone: +86-22-5983-1888 Fax: +86-22-5983-1889

Taiwan kawasaki Robot Center3F, No.31, Ln.216, Gongyuan Rd.,Hsinchu City30069, Taiwan(R.O.C) Phone: +886-3-562-0518

Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

Singapore Kawasaki Robot Center100G Pasir Panjang Road #06-10Singapore 118523 Phone: +65-6513-3145

Kawasaki Heavy Industries (India) Pvt. Ltd.Robot DivisionPlot No. 136, Sector-37, Pace City 1,Gurgaon, 122101 Haryana, India Phone: +91-124-437-1845

Kawasaki Robotics websitehttps://kawasakirobotics.com/

Kawasaki Robotics brand site XYZhttps://robotics.kawasaki.com/ja1/xyz/en/

Kawasaki Robostage (showroom)https://robotics.kawasaki.com/ja1/robostage/en.html

Cat. No. 3L2223 Apr. ’22 M

Explosion-proof Painting Robots

Kawasaki is the leading painting robot manufacturer in Japan and world.

The K series robots are explosion-proof painting robots developed on Kawasaki's

"Simple and Friendly" concept.The wide range of robots covers all painting

applications from small to large workpieces in every industry.

KF262 KF263

Product map

Max. reach （mm）

（kg）

01,0000 1,500 2,000 2,500 3,5003,000

5

10

15

Ma

x. p

ay

loa

d

KF series KJ series

KF121

KF192・193

KF194

KF262・263

KF264

KJ125 KJ155

KJ194 KJ244

KJ264

KJ314

KJ244 KJ264 KJ314

KF264

KJ125 KJ155 KJ194

KF194KF121 KF192 KF193

K series

01 020201

JT3

JT2

JT1

258 240

143

197

143

309

598

R521

1,973

R1,973

598

557

45

42

,43

3

850 250

200

85

07

10

150°

150°

+90°

+110°

+150°

–150°

–80°

–60°

Working range based on Point P.

Point P

JT6 720°JT5 290°

JT4 540°

JT3 480°

JT1320°

JT2 180°

150°150°

90°90°

160°

160°

（60°）

R550

R302

R550

R1,150

1,6

30

55

060

04

00

18

154

100

80

117

109

64

142

249.5 329.5

50

154

73

1,240

off-set 90

R1,240


Point P

Full lineup of painting robots cover diverse workpieces from small to large.

The 3R type hollow wrist can install hoses inside to prevent dusts on the painted parts.

Painting package cells support users to introduce robot painting lines with ease (optional).

Features

Variations of wrists

K seriesPainting

JT3

JT2

JT1

258 240

225 211

197

309

598

R521

1,973 557

598

45

42

,43

3

850 250

200

85

07

10

150°

150°

+90°

+110°

+150°

–150°

–80°

–60°

R1,973


Point P

(mm)

(mm)

(mm)

　　　＊Number in ( ) represents wall mount type.

0403

【Applications】

Type Articulated robot

Degree of freedom (axes) 6

Payload (kg) 5

Max. reach＊1 （mm） 1,240

Position repeatability＊2 (mm) ±0.2

Motion range (°)

Arm rotation （JT1） ±160/±60（Wall）Arm out-in （JT2） ±90

Arm up-down（JT3） ±150

Wrist swivel（JT4） ±270

Wrist bend （JT5） ±145

Wrist twist （JT6） ±360

Mass (kg) 140

Mounting Floor, wall, ceiling＊4

Power requirements＊3 （kVA） 1.5

Explosion-proofconstruction

AmericaCombination of pressurized and intrinsically safe

（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe

（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe

（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

KoreaCombination of pressurized and intrinsically safe

（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

ChinaCombination of pressurized and intrinsically safe

（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）Japan & Asia(except China & Korea)

Combination of pressurized and intrinsically safe（Expxib ⅡB T4 / Ex ib IIB T4 Gb）

Controller

America, Canada E37

Europe E47

Japan & Asia E27

＊1: Distance between centers of JT1 and JT5.＊2: Conforms to ISO9283. ＊3: Depends on payload and motion patterns.＊4: For America and Canada, only floor and wall mount types are available.

＊1: Distance between centers of JT1 and JT4.＊2: Conforms to ISO9283. ＊3: Depends on payload and motion patterns.




Payload (kg) Wrist：12　Arm：20



Motion range (°)

Arm rotation （JT1） ±150

Arm out-in （JT2） +110 - −60

Arm up-down（JT3） +90 - −80




Painting speed （m/s） 1.2

Mass (kg) 690

Mounting Floor, wall

Power requirements＊3 （kVA） 5









ControllerEurope E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +110 - −60






Mass (kg) 720












Japan & Asia E25

KF192

KF193KF121

Standard Specifications



JT6 (Roll)

JT5 (Bend) JT4 (Roll)

JT6 (Roll)

JT5 (Bend)

JT4 (Bend)

JT6 (Roll)

JT5 (Roll)

JT4 (Roll)

JT6 (Roll)

JT5 (Roll)

JT4 (Roll) JT6 (Roll)

JT5 (Roll)

JT4 (Roll)

RBRKF121

BBRKF192 / KF262

3R (Ø40mm)

KF193 / KF263

3R (Ø50mm※)

KJ125 / KJ155

3R (Ø70mm)

KF194 / KF264 / KJ194

KJ244 / KJ264 / KJ314

＊The shape of the tool mounting part of the wrist (flange surface) is same as that of the 3R (φ70mm)

K series

JT3

JT2

JT1

258 240

143 143

197

309

598

R521

2,665697

557

1,300 250

200

1,1

00

71

0

98

23

,12

5

150°

150°

+90°

+110°

+150°

–150°

–80°

–60°

R2,665


Point P

JT3

JT2

JT1

258 240

248 228

197

309

598

R521

2,668715

557

1,300 250

220

1,1

00

71

0

98

53

,12

8

150°

（60°）

150°

+90°

+110°

+150°

–150°

–80°

–60°

R2,668


Point P

JT3

JT2

JT1

258 240

225 211

197

309

598

R521

2,665

697

557

1,300 250

200

1,1

00

71

0

98

23

,12

5

150°

（60°）

150°

+90°

+110°

+150°

–150°

–80°

–60°

R2,665


Point P

R521

150°

150°

309

598

197

228248

240258

1,978

618

557

2,4

38

45

9

850

71

08

50

250

22

0

JT1

JT3

JT2

+110°+150°

+90°

–150°

–60°

–80°

R1,978


Point P

(mm) (mm)

(mm)(mm)



0605






Motion range (°)


Arm out-in （JT2） +110 - −60






Mass (kg) 720









（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）Japan&Asia(except China & Korea)



Japan & Asia E25

KF262

KF263

KF264

KF194






Motion range (°)


Arm out-in （JT2） +110 - −60






Mass (kg) 750












Japan & Asia E25






Motion range (°)

Arm rotation （JT1） ±150（Floor）/±60（wall）Arm out-in （JT2） +110 - −60






Mass (kg) 740












Japan & Asia E25






Motion range (°)

Arm rotation （JT1） ±150（Floor）/±60（wall）Arm out-in （JT2） +110 - −60






Mass (kg) 770









（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）Japan&Asia(except China & Korea)



Japan & Asia E25





Standard Specifications Standard Specifications


+90°

-75°

JT3

+130°

JT2

-160°

+160°JT1

-80°

45

06

00

12

5

800 1351,545

1,1

95

1,4

10

200 200

200 200

Point P


R330

160°

160°

350492

R1,545

+90°

-75°

JT3

+130°

JT2

-160°

+160°

JT1

-80°

45

06

00

12

5

550 135200 200

200 200

Point P


R330

160°

160°

350

95

01

,16

4

417

1,299

R1,299

+90°

-65°

JT3

+130°-80°

JT2

-120°

+120°JT1

120°

120°

6

95

09

00

260 260

R445

1,4

61

1,8

00

1,940

850 140

542

(650)

Point P


R1,940

-120°+120°

JT1

JT2

-80°

+130°JT3-65°

+90°

39

0

(945)

(550)

408

261261

38

6

19

43

81 31

6

26

1

6

950

1,461

85

0

1,9

40

R1,940

14

0

1,800

54

2


Point P

K series

(mm)

(mm)

(mm)

(mm)

KJ125



0807

KJ155

KJ194 (Floor)

KJ194 (Shelf)






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 190

Mounting Floor, Wall













Combination of pressurized and intrinsically safe（fG4 / Ex ib IIB T4 Gb）

Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 195

Mounting Floor, Wall














Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 530

Mounting Floor














Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 520

Mounting ShelfPower requirements＊3 （kVA） 5













Controller

America, Canada E35

Europe E45

Japan & Asia E25

＊1: Distance between centers of JT1 and JT5.　＊2: Conforms to ISO9283. ＊3: Depends on payload and motion patterns.





+90°

-65°

JT3

+130°-80°JT2

-120°+120°JT1

120°

120°

R445

6

812

1401,400

95

0

Point P

90

0

260260

2,3

50

2,490

R2,490

2,0

72

(650)


40

82

61

26

1

JT1

+30°-120°

JT2

-80°

+130°JT3-65°

+90°

14

01

,40

0

(945)950

2,350

(550)

26

13

861

94

38

1

Point P

31

6

6

39

0

2,072

2,4

90

81

2


R2,490

JT1

+30° -120°

JT2

-80°

+130°JT3-65°

+90°

(945)

(550)

40

8

26

12

61

39

0

26

1

31

6

38

11

94

38

6

85

0

1,461

14

0

1,800

1,9

40

6

950

54

2


Point P

R1,940

408261261

+90°

-65°JT3 +130°

-80°

JT2

-120°+120°

JT1

6

2,0722,350

(550)

14

01

,40

0

(945)950

Point P

31

6

26

13

861

94

38

1

2,4

90

R2,490

81

23

90


K series

(mm)

(mm)

(mm)

(mm)

KJ194 (Wall)

1009

KJ244 (Wall)KJ244 (Floor)

KJ244 (Shelf)






Motion range (°)

Arm rotation （JT1） +30 - −120＊3

Arm out-in （JT2） +130 - −80






Mass (kg) 520

Mounting WallPower requirements＊4 （kVA） 5













Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 540

Mounting FloorPower requirements＊3 （kVA） 5













Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 530














Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 530



America Combination of pressurized and intrinsically safe（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

Canada Combination of pressurized and intrinsically safe（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

Europe Combination of pressurized and intrinsically safe（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）






Controller

America, Canada E35

Europe E45

Japan & Asia E25


＊1: Distance between centers of JT1 and JT5.　＊2: Conforms to ISO9283. ＊3: Motion range of JT1 varies depending on the direction of the mounting surface. Viewing from

the robot backside, when the mounting surface is located on the left, it is [+120 to -30]. When the surface is on the right side, it is [+30 to -120].

＊4: Depends on payload and motion patterns.







JT1

+120°-120°

-80°

+130°JT3-65°

+90°

14

01

,40

0

39

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

408

26

13

861

94

38

1

261261

31

6

6


Point P

JT2

R2,640

+120°-120°-80°

+130°JT3-65°

+90°

JT7 +90°

-90°

14

01

,40

0

1,100

75

5

2,6

40

2,500 2,107

26

13

861

94

38

1

261261

31

6

6

600

R3,100

450

37

5(5

20

)

385

90°

90°

R365


Point P

JT1

JT2

+90°

-65°

JT3

+130°-80°

-120°+120°JT1

120°

120°

6

2,1

07

2,5

00

2,640

755

1401,400

1,1

00

90

0

260 260

R445

(650)


Point P

JT2

R2,640

JT1

+30°-120°

-80°

+130°JT3-65°

+90°

14

01

,40

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

40

8

26

13

861

94

38

1

26

12

61

31

6

6

39

0


Point P

R2,640

JT2

K series

(mm)

(mm)

(mm)

(mm)

KJ264 (Floor)

KJ264 (Shelf)



1211

KJ264 (Wall)

KJ314 (Wall)






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 540

Mounting FloorPower requirements＊3 （kVA） 5













Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 530














Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80






Mass (kg) 530














Controller

America, Canada E35

Europe E45

Japan & Asia E25






Motion range (°)


Arm out-in （JT2） +130 - −80





Arm swing （JT7） ±90


Mass (kg) 720














Controller

America, Canada E35

Europe E45

Japan & Asia E25








Teach pendant

Terminalsoftware

Terminalsoftware

RS-232C

EtherNet

Option boards

Optional device Conveyor I/F board

Cubic-S(Space/Speed monitoring)

USB Memory

Brake releaseswitch ＊1

DIO board, 32 I/O points each, max. four boards (128 points)

System con�guration diagram

CANopen board, slave

EtherNet/IP board,master/slave

EtherCAT board,slave

PROFIBUS-DP board,master/slave

CC-Link board,master/slave

CC-Link IE board,slave

DeviceNET board, master/slave

PROFINET board,master/slave

Fieldbus

・Workpiece transfer/ rotation devices (tombow, shuttle, turntable) ・Travel unit ・Gear pump

＊1: Standard for the E35/E37 and E45/E47

External axis motor

Standard

Option

550 500

1,4

00

1413

E25, E35, E45/E27, E37, E47

Controller Package cells


External view and dimensions

America E35 E37

Europe E45 E47

Japan & Asia E25 E27

Dimensions (mm) W500×D550×H1,400

Construction Enclosed structure/Indirect cooling system

Controlled (axes) 6

Memory capacity (MB) 8

I/O signals

External operation Motor power Off, Hold

Input (Channels) 32

Output (Channels) 32

Cable length

Robot-controller (m) 3

Teach pendant (m) 10

Mass (kg) 120 (E25/E27), 170 (E35/E37, E45/E47)

Powerrequirements

E35/E37 AC440-480V ±10%, 60 Hz, 3ø 7.3kVA (E35)/5.1kVA (E37)＊1

Protective ground, leakage current: 10 mA at maximum

E45/E47 AC380-415V ±10%, 50/60 Hz, 3ø 7.3kVA (E45)/5.1kVA (E47)＊1

Protective ground, leakage current: 10 mA at maximum

E25/E27AC200-220V ±10%, 50/60Hz, 3ø 10kVA (E25)/5.6kVA (E27)＊1

Class-D ground (standard for robots), leakage current: 100 mA at maximumClass-A ground (for intrinsic explosion-proof safety circuits)

Installation environment

Ambient temperature (°C) 0 - 45

Relative humidity (%) 35 - 85 （No dew, nor frost allowed）

Teach pendant TFT color LCD display with touch-panel, E-Stop switch,teach lock switch, Enable switch

Operation panelE-stop switch, teach/repeat switch＊2, control power light

(Cycle start, motor-on, hold/run, and error rest are activated from the teach pendant.)

＊1: Power requirements ensure maximum operation of a robot, not those required for normal operations.＊2: The E45/E47 comes with three switches to change between teach/teach 100%/repeat, as standard equipment.

E25, E35, E45 / E27, E37, E47

Side view (left) Front view

Features

Space saving thanks to the small footprint.By installing additional amplifiers, a conveyor, a gear pump and up to 3 external exes can be used.





About 1,000, 1200, 1,400, 1,600 1,800

About

52

0

About

70

0

4-M8 Dp15

Table shaft details

(mm)

ø80

ø63

600

60

0

Small sized painting applications

Servo TombowSpace saving and easy-to-install

1. Smooth movement Servo motion control provides smooth movement to eliminate work

slippage.

2. Higher painting quality For small cubical boxes (electronic appliances such as TV cabinets.),

the spray gun can be oriented to each surface at a right angle. The distance between the gun and the surface can also be adjusted simply by entering a value. These features enable easy operation and enhance the painting quality.

3. Synchronous operation with the robot The Servo Tombow’s table rotation is synchronized with the robot

movements, assuring a uniform paint finish for cylindrical shaped components such as hot plates, wooden trays and automobile hubs. The Tombow table offers 360 degrees of rotation.

4. Preventing paint mist accumulation To reduce the problem of paint mist accumulation, workpieces can

be positioned above a water tank when spraying.

Standard Heavy load type

Table load 20 kg x 2 Table 40 kg x 2 Table

No. of control (axes) Robot 6+Servo tombow 2

Control method Servo control

Teaching playback method PTP teaching+CP control

Position detection method Absolute encoder

Arm

Diameter (mm) 1,000, 1,200, 1,400, 1,600, 1,800

Operation angle (°) 180°Indexing time (sec) 2.0/180° 2.4/180°

Table

Operation angle Infinite revolution

Indexing angle (°) 90-deg and arbitrary angle

Indexing time (sec) 0.8/90° 1.2/90°

Uninterrupted rotary speed (rpm) Max. 90 Max. 45

Rotary direction Normal/reverse rotation

Explosion protection Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Mass (kg) Approx. 140 - 160

Color Munsell 10GY9/1 equivalent

Note: The standard arm lengths are 1,000 mm, 1,200 mm, 1,400 mm, 1,600 mm and 1,800 mm. The work loading table and loading fixtures to be prepared by the purchaser.

Enhanced space efficiency

1. Space efficient The paint robot is installed at the center of the Servo Tombow

painting system, thereby achieving a greater space efficiency.

2. Adaptability to different painting conditions The tables and arm can be positioned and speed-controlled with a

high level of precision. The tables can also be continuously rotated and fixed at any desired angle, making it possible to select the best painting method for the workpiece.

3. Enhanced paint quality There are few obstacles surrounding the tables, allowing the paint

robot to freely change its posture. The lack of obstacles also means that the airflow inside the booth does not become too turbulent. These advantages lead to an improved level of paint quality.

4. Ideal for automated transportation equipment This system attaches and removes workpieces behind the paint

robot. As a result, this system can be easily combined with automated transportation equipment that uses conveyors or delivery robots.


Servo Tombow-R



No. of control (axes) Robot 6+Servo tombow 2




Arm

Diameter (mm) 1,800, 2,000, 2,200, 2,600 1,800, 2,000, 2,200

Operation angle (°) 180

Indexing time (sec) 4.0/180°

Table







Mass (kg) Approx. 550 - 690 (excluding the manipulator base)


Note: A set of work loading tables and loading fixtures are necessary. Install the Manipulator KF121 onto a tombow-R with an arm length of 1,800 mm or

2,000 mm. Install the Manipulator KF192/193/194 onto a tombow-R with an arm length of 2,200

mm or 2,600 mm.

Robotcontroller

Painting booth

Servo Tombow

Manual operation box

Air panel

Safety fence

Robotcontroller

Painting booth

Servo Tombow - R


Air panel

Safety fence

4-M8 Dp15

Table shaft details

600ø63

ø80

1,0

00

(mm)

About 1,800, 2,000, 2,200, 2,600

About

89

0

About

71

0

1615

Package cells

External view and dimensionsStandard Specifications



4-M10 Dp20

Table shaft details

(mm)

4782,000, 2,700, 3,200, 4,000

55

0

240520

710

188

ø90

ø74

600

60

0

Medium sized work-piece painting cell

Servo ShuttleUltimate “table painting” type

1. Improvement in productivity Servo motion provides high speed work transfer and table rotation

with shock-less smooth start and stop motion, and also enables continuous rotation tracking with robot and any stand-by position of feeder.

2. Higher coating quality Controlling the position of the table provides the optimum painting

position. This combined with the high-speed, high-precision robot with the servo shuttle enables high-quality painting.

3. Simple teaching The simple teaching function provided by the KF series painting

robot eliminates time-consuming program teaching.

4. Increased table load The system can be used for painting large TV cabinets, sanitary

ware, automobile instrument panels etc.

5. Simple installation This complete package is simple to install, but will provide for the

painting of the most complex of components.



No. of control (axes) Robot 6+Servo shuttle 2




Shuttle

Stroke (mm) 2,000, 2,700, 3,200, 4,000

Max. speed (mm/sec) 1,000

Table






Intermediate stop function The intermediate stop function and multiple coating control function are available.


Mass (kg) One side: 300 to 500


Note : The work loading table and loading fixtures to be prepared by the purchaser.


Servo TwisterA compact but sophisticated system

1. Small installation space The minimum installation space required for this system is

2,200 mm wide x 1,966 mm long for a 600 x 600 mm table. Such compactness allows you to install this system in a narrow hand-blowing booth.

2. Rotary table functions In spite of its small size the Servo Twister provides rotary

coating, indexed coating and rotary synchronization functions.

3. 6-axis robots The Servo Twister installation uses a 6-axis, articulated

robot.

4. Shared coating program The integration of the robot and painting table into one

unit allows for programs to be shared by more than one robot.

5. Short installation time The servo twister cell can be built before delivery, so that

the time for installation could be done as quick as one day.

(mm)

135°

135°

ø80

ø63

500 (Arm Length 650)600 (Arm Length 800)

50

0 (

Arm

Len

gth

65

0)

60

0 (

Arm

Len

gth

80

0)

About 650, 800

Ab

out

70

0

Ab

out

52

0

4-M8 Dp15Table shaft details

Standard

Table load 20 kg x 2 Table

No. of control (axes) Robot 6+Servo twister 2




Arm

Diameter (mm) 650, 800

Operation angle (°) 135


Table




Uninterrupted rotary speed (rpm) Max. 90


Explosion protection

Air pressurized explosion protection and intrinsically safe.

Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Mass (kg) 120


Note : The work loading table and loading fixtures to be prepared by the purchaser.

Robotcontroller

Painting booth

Servo Twister


Air panel

Safety fence

Painting booth

Robotcontroller

Air panel

Safety fence

Manipulator base Manual operation box

Servo Shuttle

Servo Shuttle

1817

Package cells

External view and dimensionsStandard Specifications





(mm)

30° 1,300

30

06

80

672

2,6

70

450

1,300

ø82

ø160

ø104

ø10H7 +0.015 0

ø65H8 +0.04 05

(ø6

5H

8)

4-M8 Dp16

Dp15

Table shaft details

Pin hole for positioning

Medium sized work-piece painting cell

Servo WingMedium sized work-piece painting cell

Servo SpinnerThe installation space for “Table Painting” was made even smaller.

1. Space saving While suitable for workpieces of a larger size than in the Servo Shuttle,

the installation space is made smaller. Because the left and right workpieces are closer together, loading and unloading work is reduced.

2. Even small-sized robots can handle large workpieces Because there is one painting position, the distance between the

workpiece and the robot becomes closer, making the robot possibly smaller than that in the Servo Shuttle.

3. Less teaching work Because the left and right arms can be set for the same painting positions

(one position), a single program can be used, thus making the teaching time shorter.

4. Preventing paint mist accumulation Because the arms are slim with no fixed rails, painting can be conducted

above the water, reducing soiling of the booth. In addition, the airflow turbulence inside the paint booth can be minimized.

5. Short Construction Period This device is delivered pre-assembled. So, it can be installed in as short

as one day and you can start production immediately.

A new dimension in “line coating”1. Flexible component placement Choose the optimum painting posture for the workpiece, and

reduce contamination of the paint booth.

2. Uninterrupted painting Painting can be performed with the table rotating, thus minimizing

the robot’s wait time.

Table load 30 kg x 2 Table

No. of control (axes) Robot 6+Servo wing 2




ArmStroke (mm) 2,670

Indexing time (sec) 3.2

Table

Operation angle (°) Infinite revolution



Uninterrupted rotary speed (rpm) Max. 90


Intermediate stop function The intermediate stop function and multiple coating control function are available.


Mass (kg) 970


Note: The arm index time indicates the time of arm movement from the intermediate stop position to the painting position. The arm index time varies depending on the intermediate stop position.


Table load (kg) 20 60

No. of control (axes) Robot 6+Servo Spinner 1




Table







Mass (kg) 60


Large sized work-piece painting cell

Servo TurntableComplete surface painting is possible with uninterrupted turntable rotation

1. The integrated control of the robot and table allows any painting position to be achieved according to the work shape.

2. The system can be applied to various types of painting such as synchronous control, arbitrary-angle indexing and paint spraying with continuous rotation of the table.


Table load (kg) Max. 500 Max. 1,000

No. of control (axes) Robot 6+Servo Turntable 1




Table



Indexing time (sec) 2.5/90° 5/90°




Mass (kg) 180 (without table jig)

Table diameter (mm) up to ø2,000


Foot switch function(Option)

Uninterrupted normal rotation, rotation stop

Uninterrupted rotation, 45-deg., 90-deg., 180-deg.,

indexing (changeable indexing angle), rotation stop

Painting booth

Servo Wing


Robotcontroller

Air panel

Safety fence

Servo Turntable

Loading/unloadingof work-piece

Safety fence

Painting booth

RobotcontrollerAir panel

27

0

(mm)

up to ø2,000

ø640

Floorconveyor

Servo Spinner

Safety fence

RobotcontrollerAir panel

Painting booth

4-M10Dp20

Table shaft details

ø134

(mm)

ø88

23

32

80

670

600(Standard) 750(Heavy load carrying)

60

0(S

tandar

d) 7

50

(Hea

vy load

car

ryin

g)

Explosion-proof Painting Robots

Documents