EXPERION® ELEVATE - Honeywell · Flexible Solutions with Experion Elevate Increased Solution Options for Data Flexibility 30 Full systems within Experion Elevate •Data gathering,

Cloud Technology ElevatedEXPERION® ELEVATEPaul Vellacott

19th June 2017

© 2017 by Honeywell International Inc. All rights reserved.

Overarching Need1

I have remote distributed assets that

need to be monitored & controlled


Current Challenges Managing a regularly expanding automation system

with less resources

2


Current ChallengesAccess to properly skilled and qualified resources

is challenging and/or expensive

3


Current Challenges

Systems are engineered and deliveredas a whole with a large upfront CAPEX and a big bang acceptance process

4


Current ChallengesMaintaining the system to be up to date with

ongoing software upgrades and patches

and regular equipment upgrades

5


Current Challenges

Having Equipment room space…

let alone the costs for cooling, power, UPS, security, …

6


Current Challenges7

“We don’t want to look after a SCADA system

any more. We just want to operate.”

“We can’t get good SCADA people anymore.”


What then is the future?

8


The Experion You Know & Love Lifted to the Cloud

Experion Elevate

9


What is Experion Elevate?

Under a Software as a Service agreement

On-Process

Cloud

Hosted

SCADA System

Controlling

geographically

dispersed equipment

10


What is Experion Elevate?

On-Process, Cloud Hosted, SCADA System

• Experion SCADA - Proven track record

• Globally Located Large Cloud Provider

• End Device Communications via private VPN tunnels

- Direct end-device connection or

- Customer corporate network…

- All common practice today in markets like oil & gas

• Honeywell owns, supports and maintains software

• Honeywell engineering to provision, configure, commission

• Honeywell performs Experion Elevate changes

11


Communications for RTUs/PLCs & Users

Virtual Network

HTTPS via Browser

VPN Gateway

VPN Gateway

Experion Servers

Telco Network

Firewall

12


Experion Delivered via a Browser

13


Experion Delivered via a Browser

14

Standard

Experion Icons


Experion Station and Configuration Studio in Taskbar

15


Experion Station and HMIWeb Display Builder

Experion Elevated to the cloud, grounded by Honeywell’s dependability

16


Experion Station Equipment Summary with Operator Lists

Watch the video

17


Experion Station Equipment Summary with Operator Lists

18


Phone image created by Qeaql-studio - Freepik.com

New Mobile User Application

19


SCADA & Experion Elevate

But why have

Experion Elevate?

Why have a SCADA

system?

Field production data

needs to be monitored

20


Pressure on locally managed legacy systems

Cloud Growth: Already in Use

Influence from other parts of the business

21

Accounting and Financial Systems

Data Storage & Analytics

CRM Systems

PayrollCommunications

Software as a service (SaaS) model for cloud packages


The Value

Secure:

Cyber & Physical

Rapid

Project CycleLower Cost of

Entry: OpEx Potential

Always Latest

Software & Features

No Onsite ‘SCADA

Team’ Less IT

Flexible / Scalable

Best Global

ResourcesAccess

Anywhere

Reliable

ElevateExperion

22


Costs of a Traditional On-Premises System

23

Server & Rack Hardware

Server Room Space

Power / Backup Power

Software Licenses

Cooling / Heating

On-site Labor Resources

$

$

$

$

$

$ Software Support

$CapEx Costs


On-Premises Software as a Service

24

Server Room Space

Cooling / Heating



Software Support

Software Licenses


Potential OpEx Costs

Existing IT

System Software & Support

Datacenter Hosting &

Support

CapEx costs collapse into

the hosted environment costs

CapEx Costs


Hidden Costs of a Traditional On-Premises System

25

Hidden Costs

Net Present Value of CapEx Invest CapEx elsewhere for better investment?

Time to ImplementCloud servers brought online quickly vs ordering, shipping, installation, configuration

Tax Implications CapEx purchased hardware must be depreciated over time

FlexibilityAdding a new server(s) typically requires more than just the server…and what to do with decommissioned servers

SecurityConstantly looking for cyber breaches and other security items like access to servers

ReliabilityOverall system reliability monitoring within all the SCADA software and hardware components

Hardware/Software Maint Hardware & Software updates you have to deal with…

Hardware Refresh/Upgrades You have to purchase & migrate to new hardware…


On-Premises Software as a Service

26

Hardware/Software Maint

Hardware Refresh/Upgrades

Net Present Value of CapEx

Tax Implications

Flexibility

Reliability

Security

Time to Implement

Hidden costs move to hosted

solution cost

CapEx money can be

invested elsewhere for

improved return


Existing IT



Support

Invest / Interest

Hidden Costs


$$$$$

Costs of a Traditional On-Premises System

27


Server Room Space


Software Licenses

Cooling / Heating


Software Support

CapEx Costs

Hidden Costs

Net Present Value of CapEx

Time to Implement

Tax Implications

Flexibility

Security

Reliability

Hardware/Software Maint

Hardware Refresh/Upgrades


Costs of a Software as a Service System

Experion Elevate

28


Existing IT



Support

Predictable

$


Flexible Hybrid Solutions

29

End-device

Honeywell CloudServices &

Applications

Site A

Internet

Site B

Local Network and Devices

VPN Gateway / Edge Device

Cell modem, VSAT

Telco NetworkEnd-device

Flow computer, PLC, RTU, Other

Flow computer, PLC, RTU, Other

Site n

Local Network and Devices

Central Control

External Client(s)

Https, MFA as required

Clients

Private, Secure Tunnels

Experion A/B

Hardware within Site N could be end-devices, software or Experion

Servers (DSA, PHD collection)...including Clients for

data consumption

Experion Elevate

Experion PKS


Flexible Solutions with Experion Elevate

Increased Solution Options for Data Flexibility

30

Full systems within Experion Elevate

• Data gathering, supervisory control & historization

• All HMI access through Elevate

• Connect to end-devices or communication networks

Hybrid solution with Experion PKS & Elevate

• Collect some data at site with local Experion SCADA

• Regulated data

• Local HMI for network outages

• Move other data to Elevate

• DSA for HMI & optional control to Elevate


Predictable Costs | Continual Support | Always up-to-date

31

Real-time

SCADA

delivered as a

secure and

scalable

serviceOther Related Sessions:

• Operational Excellence Using Cloud Technologies

Mon 3.50pm, 5 Cibolo, Matt Taylor, Tourmaline Oil

• Experion PKS Orion: The Future of Automation

Tue 1.10pm, 5 Cibolo, Joe Bastone, Honeywell

• Roundtable: SCADA Now, and in the Future

Tue 11.25am, A-B Grand Oaks

• Spotlight Sessions: Experion Elevate SCADA

Tue 1.10pm, Knowledge Center, Pete Rullman

Wed 3.15pm, Knowledge Center, Pete Rullman

ElevateExperion


ControlEdge RTU Process Controller

The Edge into Realizing the utilization of Distributed Assets

32

75º70º


ControlEdge RTU Redundant Controller

Redundancy Simplified

33

Mixed I/O, 28 channels

Mixed I/O, 28 channels

R140


Use a Redundant Controller

34

… better availability

… more uptime

… less eggs in one basket

… when you require

Multi Well PadsOne controller with many wells

Pipeline Compressor Station

High availability required

Pipeline Pump StationHigh availability required


Controller Redundancy Methods

Redundancy Simplified

35

• CPU Rack- 2 x CPU

- 2 x Power supply

- 1 x CPM Red Chassis

- 1 x Switch Panel

- 2 x Switch cable

• I/O Rack- 1 x CPU

- 1 x Power supply

- 1 x IO Chassis

- I/O Modules as required

• Others - 2 x Switches

- Network cables

• 1 x Redundant Controller

• Expansion I/O Modules as

required

• 1 x right end plateO

ther

RT

Us

I/O Rack

Switch

PanelCP

U1

CP

U2

PS

PS

Co

mP

S

Switch

Switch

Co

ntr

olE

dg

e

RT

U


Configuring Redundant Controller

No Complicated Programming

36

Select Controller Type:

Non-Redundant

Or

Redundant


ControlEdge RTU: System Status Built into Experion

First Class Integration with Automatic Diagnostics – Eliminate the Black Box!

37

ControlEdge RTU

specific tabs

Data direct from

ControlEdge RTU


ControlEdge RTU: Radically Simplified SCADA Config

Converts RTU Project into Experion SCADA Points & Maintains

38

No more double configuration of controller then SCADA


TASK TIME

Create channel and controller

15 min

Configure & validatepoints (100 points)

5 hrs

Diagnostics

configuration6 hrs

TOTAL 11.25 hrs

BEFORE AFTER

11HOURS

TASK TIME

Configure controller 5 min

Automatically generate

and review points(100 points)

10 min

Diagnostic configuration (Ready out of the box)

0 min

TOTAL 15 min

15MINS

Experion RTU Integration - Workflow Improvement

97% Saving Implementing New Control Strategy

3rd party RTU Integrated

ControlEdge RTU

New Control Strategy

39


TASK TIME

Configure and validatepoints(5 points)

10 min

Download points 2 min

TOTAL 12 min

BEFORE AFTER

3MIN

12MIN

3rd party RTUIntegrated

ControlEdge RTU

TASK TIME

Automatically generate and review points(5 points)

2 min

Download points 1 min

TOTAL 3 min

Update Control Strategy

Experion RTU Integration - Workflow Improvement

75% Saving Implementing Control Strategy Update

40


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EXPERION® ELEVATE - Honeywell · Flexible Solutions with Experion Elevate Increased Solution Options for Data Flexibility 30 Full systems within Experion Elevate •Data gathering,

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