Expansion of Pesticide, Pesticide Intermediates and Fine Chemicals manufacturing at PI Industries Ltd. Plot No.237, GIDC Estate Panoli, Ankleshwar, Gujarat Environmental Consultant EQMS INDIA PVT. LTD. INDIA 304-305, 3rd Floor, Plot No. 16, Rishabh Corporate Tower, Community Centre, Karkardooma, Delhi – 11009 Nabet certi: QCI/NABET/ENV/ACO/18/0701 Website: www.eqmsindia.com E-mail – [email protected]
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3.1 Type of Project Including Interlinked and Interdependent Projects ............................ 8
3.2 Location (Map Showing General Location, Specific Location and Project Boundary and Project Plant Layout) with co-ordinates ....................................................................... 8
3.3 Details of alternate sites considered and the basis of selecting the proposed site ... 9
3.4 Size or Magnitude of Operation .....................................................................................10
3.5 Technology and Process Description ...........................................................................11
3.6 Raw material required along with estimated quantity & Storage details. ...................15
3.7 Resource optimization / recycling and reuse envisaged in the project, if any. .........15
3.8 Availability of water its source, energy/power requirement and their source. ..........15
3.9 Quantity of waste to be generated (liquid and solid) and scheme for their management /disposal ..................................................................................................16
4. SITE ANALYSIS.............................................................................................................................................. 22
4.2 Land Form, Land Use and Land Ownership .................................................................22
4.3 Topography (along with map) .......................................................................................22
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, etc sensitive areas, water bodies (distance from the HFL of the river), CRZ. .............................................................23
6.1 Industrial Area (processing area) ..................................................................................29
6.2 Residential Area (non-processing area) .......................................................................29
6.3 Green belt .......................................................................................................................29
6.4 Social Infrastructure .......................................................................................................29
6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.) ................29
6.6 Drinking water management (source and supply of water) .........................................29
6.7 Sewage system ...............................................................................................................29
6.8 Industrial waste water management .............................................................................29
7. REHABILITATION AND RESETTLEMENTS (R AND R) PLAN .......................................................................... 31
8. PROJECT SCHEDULE AND COST ESTIMATE ................................................................................................. 32
8.1 Likely date of start of construction and likely data of completion (time schedule for the project to be given) ........................................................................................................32
8.2 Estimated project cost along with analysis in terms of economic viability of the project. ..................................................................................................................................32
9. ANALYSIS OF PROPOSAL ............................................................................................................................. 33
9.1 Financial and social benefits with special emphasis on the benefit to the local people including tribal population, if any, in the area .......................................................33
PI External
Annexure
Annexure I Site layout map
Annexure II Product wise manufacturing Process
Annexure III Raw materials details
Annexure IV Water balance
Annexure V STP details
Annexure VI ETP Details
PI External
1. EXECUTIVE SUMMARY PI Industries Ltd (PI) is undertaking an expansion project of manufacturing facility at its existing
site located at Plot No. 237, GIDC-Panoli, Bharuch, Gujarat.
The Proposed Expansion Project falls under S.N. 5 (b) & 5(f) “Category “A”. Pesticide & pesticide
intermediates 5(b) and synthetic Organic Chemicals 5(f).
1. Name of the Industry PI Industries Ltd (PI)
2. Products to be manufactured Pesticides Technical & pesticides
intermediates and Synthetic Organic
Chemicals at 83250 MTPA capacity &
By Products 1,08,000 MTPA
3. Total Plot Area 56868 Sq.mt
4. Water Requirement Total Fresh Water requirement = 1200 KLD Industrial = 1020 KLD Domestic = 60 KLD Gardening = 120 KLD Source of Water- GIDC
5. Power Requirement Current requirement 40,800 KVA,
Proposed 61,200 KVA
6. Manpower Requirement Existing: 700
Proposed: 850
7. Total Project cost Rs 95 crores
PI External
2. INTRODUCTION
2.1 Identification of Project and Project Proponent
2.1.1 Project Proponent – PI Industries
PI Industries Ltd (PI) was incorporated in 1947 (as Mewar Oil & General Mills Ltd.) with its
registered office in Udaipur, Rajasthan. The company has three manufacturing facilities in Gujarat
and a Research & Development Centre at Udaipur. The manufacturing facilities include 4 multi-
purpose plants at Panoli and 5 multi-purpose plants at Jambusar.
PI has two business activities namely Agri Inputs and Custom Synthesis & Manufacturing. Agri
Inputs offers plant protection products, and specialty plant nutrient products and solutions. PI has a
strong rural reach and brand equity with millions of Indian farmers duly backed by a robust pipeline
Current waste water generation 208 KLD and proposed generation will be 650 KLD. The current
treated effluent disposal from the site is 143.575 KLD and the proposed quantity is 250 KLD. The
treated effluent conforming to the statutory standards shall be discharged into final pumping station
at Panoli and conveyed to FETP of NCT for ultimate disposal in deep sea. Toxic effluent of 35 KLD
shall be incinerated in house or in approved common incineration facility or sent for co-processing.
High TDS waste of 205 KLD shall be treated in MEE in in-house facility or any other approved
common facility.
Sewage System
Domestic wastewater treated in sewage treatment plant will be treated and used in gardening and
for any other appropriate use deemed fit. Detail of Sewage Treatment Plant is given as Annexure-
V
Effluent Treatment Plant
Industrial effluent is treated in the state of the art effluent treatment plant which comprises of
primary and secondary treatment units. The treated waste water is transferred to guard pond
before disposal to FETP of NCT. Before the discharge of treated waste water online TOC meter is
available which is connected to CPCB server. Detail of Effluent Treatment Plant is given as
Annexure-VI
3.9.4 Solid / Hazardous Waste
PI being an environmentally conscious Organization has always emphasized on pollution
prevention rather than pollution Control. To strengthen the waste management system, different
types of wastes are identified along with proper disposal / recycling / reuse mechanisms.
Basically the following types of solid wastes are generated at PI:
Table 3.6 Hazardous Waste Generation and disposal Details
Sr.No.
Type of Hazardous Waste
Unit Category Total Quantity
Method of Disposal
1a Sludge ( ETP)
MT/Annum
34.3 24000 Collection, storage, transportation and disposal in approved common TSDF
1b Sludge (MEE)
MT/Annum
34.3 26000 Collection, storage, transportation and disposal in approved common TSDF
PI External
Sr.No.
Type of Hazardous Waste
Unit Category Total Quantity
Method of Disposal
2 Incinerator Ash
MT/Annum
36.2 7000 Collection, storage, transportation and disposal in approved common TSDF
3 Process solid wastes /residues
MT/Annum
29.1 22000 Collection, storage, & Incineration in house or in approved common incineration facility or co-processing
4 Spent oil/other spent lube oil/ system
KL/Annum 5.1 18000 Collection, storage, & Incineration in house or in approved common incineration facility or Sale to Authorized recyclers
5 Packing waste
MT/Annum
33.3 3600 Tons or 6,00,000 Nos./Annum
Recycled or sold to authorized end users or disposal in approved common TSDF
6 Spent Solvent
MT/Annum
20.2 18000 Collection, storage, & Incineration in house or in approved common incineration facility or Co-processing or reuse by in-house solvent distillation or Sale to GPCB Authorized recyclers/ distillators/re-processor for recovery
7 Solvent Distillation Residue
MT/Annum
20.3 6000 Collection, storage, & Incineration in house or in approved common incineration facility or co-Processing
8 Spent catalyst
MT/Annum
35.2 500 Collection, storage, & Incineration in house or in approved common incineration facility or Send to Authorized recyclers/ re-processors for recovery
9 Spent Carbon
MT/Annum
35.3 500 Collection, storage, & Incineration in house or in approved common incineration facility or Send to Authorized recyclers/ re-processors for recovery or co-processing
10 Spent Resin
MT/Annum
34.2 100 Collection, storage, transportation and disposal in approved common TSDF
11 Filter & Filter cake
MT/Annum
35.1 100 Collection, storage, & Incineration in house or in approved common incineration facility/Co-processing
12 Date Expired off specification products
MT/Annum
29.3 1000 Collection, storage, & Incineration in house or in approved common incineration facility/co-processing
PI External
Sr.No.
Type of Hazardous Waste
Unit Category Total Quantity
Method of Disposal
13 Contaminated cotton rags or other cleaning materials
MT/Annum
33.2 500 Collection, storage, & Incineration in house or in approved common incineration facility/co-processing
PI External
4. SITE ANALYSIS
4.1 Connectivity
The plant site is well connected by road to the major national and state highway network.
The approach road to the site is suitable for movement of heavy loads involved including the
construction materials.
S. No Location Distance in KM
1 Nearest Railway Station Ankleshwar Junction (4.9 Km, N)
2 Nearest Air Port Surat International Airport (57.34 Km, SSW)
3 Nearest Highway NH 8
4.2 Land Form, Land Use and Land Ownership
Land Form: GIDC Land
Land Use: Industrial
Land ownership: It will be incorporated in EIA Studies.
4.3 Topography (along with map)
Bharuch district is located in the Sourthern part of Gujarat, near the Gulf of Khambhat in Arabian
Sea. In 1997, Bharuch district is bifurcated into two parts (1) Narmada District and (2) Bharuch
District. The newly formed Bharuch District has 5253.30 Sq.km. area and situated between 21.30’
to 22.00’ North Latitude and 72.45’ to 73.15’ East Longitude Bharuch District comes under Seismic
Zone- III. Bharuch District is bounded by Baroda and Anand District on the North, Narmada District
on the East, Surat District is on the South and on its west lies the Gulf of Cambay. The Eastern
strip of the district is a hilly and forest area. Main rivers in Bharuch District are Narmada, Dhadhar
and Kaveri. The rivers flow throughout the year.
PI External
Figure 4-2: Location Map in Topo Map)
(SOURCE India and Pakistan series U.S Army Map series 1955)
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, etc sensitive areas, water bodies (distance from
the HFL of the river), CRZ.
● Existing Land use pattern: Industrial
1 Areas protected under
international
conventions, national or
local legislation for their
ecological, landscape,
cultural or other related
value
No
There are no Areas protected under international
conventions, national or local legislation for their
ecological, landscape, cultural or other related value
PI External
2 Areas which are
important or sensitive for
ecological reasons -
Wetlands, watercourses
or other water bodies,
coastal zone,
biospheres, mountains,
forests
Yes There is Amlakhadi Creek at a distance of 1.70km(E)
3 Areas used by protected,
important or sensitive
species of flora or fauna
for breeding, nesting,
foraging, resting, over
wintering, migration
No
There are no Areas used by protected, important or
sensitive species of flora or fauna for breeding, nesting,
foraging, resting, over wintering, migration
4 Inland, coastal, marine or
underground waters
Yes There is Amlakhadi Creek at a distance of 1.70km(E)
5 State, National
boundaries No There are no state or National boundaries
6 Routes or facilities used
by the public for access
to recreation or other
tourist, pilgrim areas
Yes NH-8,0.38km(E)
7 Defense installations No There are no Defense installations
8 Densely populated or
built-up area Yes Sanjali,3.27km(S)
9 Areas occupied by
sensitive man-made land
uses (hospitals, schools,
places of worship,
community facilities)
Yes
Shree Gattu Vidhalaya(3.85km,NE)
Shree Rang Childerns Hospital(4.34km,NE)
10 Areas containing
important, high quality or
scarce resources
No
PI External
(ground water resources,
surface resources,
forestry, agriculture,
fisheries, tourism,
minerals)
11 Areas already subjected
to pollution or
environmental damage.
(Those where existing
legal environmental
standards are exceeded)
No -
12 Areas susceptible to
natural hazard which
could cause the project
to present environmental
problems (earthquakes,
subsidence, landslides,
erosion, flooding or
extreme or adverse
climatic conditions)
Project area falls in the seismic zone-III (Moderate Risk Zone)
PI External
Figure 4.6 Environment Sensitivity Map of Pi Industries Site I
4.5 Existing Infrastructure
This is a proposed expansion project within existing site, hence there is already infrastructure
available at the site. The Project proponent has available infrastructure like water, electricity,
roads, transportation, storage sheds, parking, availability of raw material and drainage system.
4.6 Soil classification
The soil in the study area is deep black clayey soil.
4.7 Climatic data from secondary sources
The climate of region is moderate with greater humidity on its coastal side. The weather of
Bharuch district is hot and dry-starting from mid-march till mid-June, mid during summer season
weather remains hot and dry. While from mid-June till end of September weather remains humid
and can be considered pleasant. From October-November weather is bit hot. From December to
PI External
February climate remains cool. The Climatological data of nearest India Meteorological
Department (IMD) station - Bharuch is given below:
Month Temp. Humidity Wind
speed
Solar
Radiation
Rainfall
Max. (C) Min. (C) (%) kmph (MJ/m2 /d) mm
Jan 31.3 11.9 51.5 5.9 17.3 1.2
Feb 33.8 14.4 45.0 6.2 19.6 1.2
Mar 37.6 19.0 44.0 7.0 22.7 0.8
Apr 40.0 23.3 45.0 8.8 25.2 1.0
May 39.6 26.2 55.5 12.4 26.2 12.5
Jun 35.6 26.5 69.5 14.7 21.3 121.0
Jul 32.0 25.5 81.0 13.2 16.5 307.6
Aug 31.2 25.0 83.5 11.5 15.9 243.1
Sep 32.6 24.4 76.0 8.6 18.1 197.6
Oct 35.9 22.0 59.5 5.7 18.5 35.2
Nov 34.8 16.9 52.5 4.7 16.5 3.7
Dec 32.2 13.2 53.5 5.2 16.5 0.1
Average 34.7 20.7 59.7 8.7 19.5 Total 924.8
Source: Groundwater Brochure, Bharuch Dist., Central Ground Water Board (CGWB), Ahmedabad, March
2014
4.8 Social infrastructure available
Educational facilities in project area are quite good because all nearby villages/town have
primary schools.
The town has private dispensaries and hospitals in all major branches of medicines and
surgery.
All small villages have postal and telephone connection facilities.
Electricity for all purpose (industrial and residential) is available.
PI External
5. PLANNING BRIEF
5.1 Planning Concept
The entire area is a well-developed industrial area with numerous industrial units.
5.2 Population Projection
During the Construction and Execution phase of the Project, it is estimated that about 100 workers will be involved for a period of about 12 months.
Thereafter during the operation phase at the new plant around 150 person’s positions will be created and employed.
5.3 Land use Planning
S.N. Area Description Area Sq.M
1 Production plants including ware house, utilities 15057
2 Administration, QC, R&D, HSE, Security and
welfare facilities
3444
3 Open Areas, Roads, Pathway & Auxiliary 18186
4 ETP, Laboratory, APCM 2731
5 Green belt/Plantation 14220
6 Other Miscellaneous Facility 3230
Grand Total 56868
5.4 Assessment of Infrastructure Demand
PI Industry 1 is an existing unit located inside Notified GIDC Industrial estate. Well-developed
Infrastructure is already existed as project site is located inside Notified Industrial estate GIDC.
5.5 Amenities / Facilities
Following facilities will be made available at site:
● First Aid Facility/ OHC (occupational health center)
● Hygienic Drinking Water Facility
● Green Area
● Regular Worker Medical Checkup Facility
● Change Room for Workers
● Canteen facilities
PI External
6. PROPOSED INFRASTRUCTURE 6.1 Industrial Area (processing area)
Site located in Notified industrial area developed by GIDC, Ankleshwar.
6.2 Residential Area (non-processing area)
No residential facility will be provided.
6.3 Green belt
The Proposed Project Plant will have 14220 Sq.M Green Belt
6.4 Social Infrastructure
Canteen, Rest shelter / room, Recreation Room is provided and it will be augmented.
6.5 Connectivity (Traffic and transportation road/ rail/metro/water ways etc.)
The expansion project will be at existing site only which is located inside Notified GIDC industrial
estate of Ankleshwar. The existing connectivity is convenient for future also.
6.6 Drinking water management (source and supply of water)
Existing unit & the source of drinking water is from GIDC water supply & same will be continue for
proposed expansion.
6.7 Sewage system
Sewage generated will be sent to STP operated by the PI Industries Ltd.
6.8 Industrial waste water management
The company has full-fledged effluent treatment plant in its premises with primary, secondary and
tertiary treatment systems. The treated waste water is transferred to guard pond where its final
analysis is done. From here the treated waste water is discharged to Panoli pumping station. From
Panoli pumping station treated waste water discharge into FETP through pipeline and ultimately
discharges into deep sea through NCTL pipeline.
Domestic wastewater treated in sewage treatment plant will be used in gardening or any other
suitable purpose within the unit.
6.9 Solid waste management
PI External
Hazardous wastes generated will be maintained as per Hazardous Waste (Management, Handling
and Transboundary Movement) Rules, 2016 and will be disposed of as per the details given in
Table 3-6.
6.10 Power requirement and supply/ source
Current requirement 40, 800 KVA, proposed 61,200 KVA. The power requirement is met via
captive power plants (CPP-1 & CPP-2) & the power sourced from DGVCL. The unit has proposed
additional power plant (CPP-3) to meet its energy demands owing to proposed expansion. Also the
Unit will install a 66 KVA substation at the site for power transmission.
PI External
7. REHABILITATION AND RESETTLEMENTS (R AND R) PLAN
Not applicable as rehabilitation and resettlement will not be required, since the project lies in an
Industrial Area, with land acquisition procedures completed by the GIDC.
PI External
8. PROJECT SCHEDULE AND COST ESTIMATE
8.1 Likely date of start of construction and likely data of completion (time schedule for the
project to be given)
The proposed expansion project will start immediately after getting Environmental clearance from
Ministry of Environment, Forest and Climate Change (MoEF&CC) & Consent to Established (CTE)
from State Pollution Control Board (SPCB).
8.2 Estimated project cost along with analysis in terms of economic viability of the project.
The estimated project cost is 95 Crores. The expansion is in terms of capacity enhancement in the
existing multipurpose Plants and setting up of two additional multipurpose plants.
PI External
9. ANALYSIS OF PROPOSAL 9.1 Financial and social benefits with special emphasis on the benefit to the local people
including tribal population, if any, in the area
The proposed activities will be carried out in the existing unit itself. Hence, no additional land is to
be purchased. The project will improve the socio-economic status of the society in the region by
generating direct and indirect employment opportunities and lead to ensure continued employment
to existing workforce without affecting work conditions and hence supporting their families. The
project will contribute additional revenue to the State & Central exchequers in the form of taxes,