Existing Processing Units

PATANJALI FOOD AND HERBAL PARK

PROCESSING UNITS ESTABLISHED

IN MEGA FOOD PARK

MULTI FRUIT JUICE PROCESSING LINE Largest integrated juice line in the world handling multiple fruits – Amla (Indian

Gooseberry), Aloe Vera leaves, carrots, wheat grass, mangoes, bottle gourd (lauki), bitter gourd (karela), tomatoes etc.

Capacity – 6,000 litres per hour (final product/juice) – up to 400 MTs of raw material can be consumed in a day.

Machinery imported from Alfa Laval, Sweden. Complete floor covered in corrosion resistant polyurethane (since some of the juices

like amla juice (low pH factor) are highly acidic) – total cost ~ Rs. 1.5 Crores (~350,000 USD)

Automatic Filling lines being installed (one in place – the other coming in – total 100 bottles per minute – in a completely automated manner without human touch)

Post Juice Extraction at the Belt Press, the juice is pasteurized to sterilise it and after this it is untouched by human hands.

Bottling happens post addition of preservatives – sodium benzoate and potassium sorbate (all within permissible levels)

Once the Aseptic Packaging Unit is fully commissioned, part of the juices would be filled in aseptic packaging without using any preservatives.

Some part of the juice is also being concentrated and kept in the cold storages for out-of-season bottling.

Currently, since the whole process line is not yet streamlined, we pack the juice in aseptic bags post pasteurization (without addition of any preservatives – stays good for 6 months) – and “drum” the same – the drum merely lends support to the aseptic bags and never comes in contact with the juice directly.

Patanjali Food Park is arguably the largest buyer of amla today in India with its requirement for the juice, candy and chyawanprash units.

Processing of Amla in Juice Plant

Processing of Amla in Juice Plant

CANDY & MURABBA PROCESSING LINE Perhaps the largest fruit candy plant in India Making over 20 MTs of murrabba (whole fruit in

sugar conserve), candy, jams etc. Raw Material amla, apple,

Carrot, harad, bel, papaya, ginger etc.

MULTI GRAIN FLOUR LINE

Largest multi grain line in India – over 100 TPD production

Completely automatic, touch screen controlled and can handle 32 recipes.

Up to 9 different raw materials can be simultaneously processed into flour

Aarogya Atta has Wheat, Pearl Millet, Water Caltrope, Soybean, Gram, Amaranth, Maize, Barley, Oats.

All pre-cleaning and cleaning equipment from world-renowned Buhler.

Also, to be set-up on the first floor are plants for breakfast cereal (multigrain/coarse grain), granola bars & malted energy drinks.

Multi grain Flour Line

DALIA & PULSES LINE

DALIA (CRACKED WHEAT) LINE o   Fully automatic touch screen controlled 50 TPD line. o   Can handle up to 6 raw materials simultaneously. o   Also used to pack Isabgol.

PULSES o   Cleaning, splitting, de-husking of pulses – 20 TPD o   Small grinding line – to make gram flour, urad dal

flour etc. – 6 TPD

Dalia & Pulses Line

SPICES PROCESSING LINE

Whole spice line – 10 TPD Single Ground Spice – 5 TPD Mixed Masala Line – 25 TPD can be mixed and

packed. Would be installing cryogenic grinding to

preserve aromas and volatile trace elements. 100% pure spices, zero fillers, no red chilli

powder, variants without garlic and onions also to be made available.

Spices Processing Line

HERBAL EXTRACTION/ OIL BLENDING LINE

Neutraceutical Plant: Batch and Continuous extraction plant of 5 & 8 TPD raw

material intake capacity. Both aqueous and solvent extraction plants. Being set-up by February 2011, is a liquid extraction

plant – for example, to extract Palm Stearate from Crude Palm Oil to use it as a natural base for our cosmetics.

Oil Blending Plant: Up to 5,000 litres per day of bottled product. Blending & Bottling – yet to be fully commissioned. Planned for mustard oil and coconut oil. Steam jacketed to melt coconut oil during winters.

ASEPTIC PACKING LINE

Clean Room housing complete aseptic packaging unit – inner units with Air Class 10,000 (denotes the level of hygiene)

Tetrapak Filling machines to pack 65 ml pyramidal packs – capacity to pack 1,6000 PPH.

Volpak machines to fill between 100 to 450 ml packs

These would have PURE juices without any preservatives.

Various flavours and blends of amla, aloe vera juices and blends with other fruit juices.