Exhaust Gas Recirculation Valve, Replace J982500 Remove 1. Disconnect battery negative lead 2. Disconnect hose (1) from oil filler on air cleaner assembly, then move to one side • Release clip (2) S 0012751 1 2 3. Disconnect hose (2) from mass air flow meter (1) • Release clip 4. Disconnect harness connector (3) from mass air flow meter S 0012749 1 2 3 5. Remove air intake duct (1) from air cleaner assembly (2) and front panel • Release 2x clip Page 1 of 20 510984Exhaust Gas Recirculation Valve, Replace 02/01/2014 file://C:\Program Files\cosids\DATA\TMP\00510984.rtf.html
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Exhaust Gas Recirculation Valve, Replace
J982500
Remove
1. Disconnect battery negative lead
2. Disconnect hose (1) from oil filler on air cleaner assembly, then move to one side • Release clip (2)
S 0012751
1 2
3. Disconnect hose (2) from mass air flow meter (1) • Release clip
4. Disconnect harness connector (3) from mass air flow meter
S 0012749
1
2
3
5. Remove air intake duct (1) from air cleaner assembly (2) and front panel • Release 2x clip
Page 1 of 20510984Exhaust Gas Recirculation Valve, Replace
Important: Ensure correct assembly sequence is observed and duct assembly is positioned in correct axis, and to correct side of support bracket. 31. Install duct assembly (2) to engine
compartment • Install new O ring to intercooler pipe
– Apply suitable lubricant to O ring, then position to intercooler pipe
• Position duct to turbocharger and intercooler in correct axis with no twisting or levering movements
• Install bolt (3) – Observe position of duct to
support bracket
• Secure 2x clip (1) – Clip to be secured last in
assembly sequence
Page 14 of 20510984Exhaust Gas Recirculation Valve, Replace