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ESPII-650; ESPII-1500 MANUAL (Preliminary) 06/28/2010 CANDCNC
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ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

Jul 24, 2020

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Page 1: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

ESPII-650; ESPII-1500 MANUAL(Preliminary)06/28/2010

CANDCNC

Page 2: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

The ESPII Enhanced Smart Power controller is the third generation of powercontrollers from CandCNC. It has all of the advanced features of earlier models butwith the ESPII, the product has become more modular, smaller and with moreprocessor power. It still has all of the great features that have made the earlier seriespopular:

OVERVOLTAGE Protection for your expensive motor drives. Line surges or BackEMF that exceeds the safe limit for you drives is instantly shutdown and clamped.Dynamic LOAD DUMP on shutdown drains the DC buss in seconds.

OVERLOAD Protection. Wheather it!s from an accidental short or seriousmalfunction, the supply will shutdown on heavy current demands that exceed thesupply!s limit. ELECTRONIC FUSING is 100 times faster than conventional fusing

SOFTSTART circuit prevents AC startup surges that can blow breakers and causecomponent failure. Startup over 3 seconds keeps unrush current to below normalrunning (loaded) current.

TEMPERATURE Monitoring and shutdown. If your electronics are running two hotit!s hard on them and makes them subject to premature failure. Internal probes sensethe temperature and will pick up a clogged filter or defective fan.

ON SCREEN Readout of all parameters including Voltage, Amps and Temperature.Just like commercial controllers costing thousands of dollars more you have theinformation right on the operators screen.

FEATHER TOUCH ON - OFF buttons for MOTOR DC.

OPERATION ON any power from 120V 50/60 HZ to 240V 50/60Hz.

PLUG TOGETHER modules are easier to troubleshoot and easier to replace in thefield. All CandCNC products use the same basic modules. Modules can be changed inminutes.

FRONT PANEL STATUS lights let you know what is going on. From normal operationto a fault condition the panel will give you the status instantly. If a drive faults knowwhich one.

HIGH SPEED PROCESSOR based Front Panel control

INSTANT FAULT SHUTDOWN. E-stop back to MACH to prevent loss of position.

QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY

!

!

!

!

!

!

!

!

!

!

!

!

Page 3: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

REV1

Bridge on Back side

J36

R1

+

-

+

-

C1

2

F1

+

.03 3W

J34

.02

4

FU

SE

R6

R2

LO

W V

OLTA

GE

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

6800 @ 63VDC SNAPCAP

VOLTS

TRIP

CONTROL

+

.03 3W

R20

+

AMPS

COMMON

-

+

-

C11

10

AC

IN

To U

AC

M M

OD

UL

E

DC ON

.02

4

J39

J37

J2

J3

J35

J4

J1

OPTIONS

2

+

-MOTOR DC+

91

J2

+

-

C1

0

SM/TOPLED

R27

DATE2

9

10

MOTOR DC --

1

MOTOR DC --

19

MOTOR DC --

REV1

Bridge on Back side

J36

R1

+

-

+

-

C1

2

F1

+

.03 3W

J34

.02

4

FU

SE

R6

R2

LO

W V

OLTA

GE

J38

MOTOR DC+A

C IN

CandCNCUDCM

AC1

AC2

6800 @ 63VDC SNAPCAP

VOLTS

TRIP

CONTROL

+

.03 3W

R20

+

AMPS

COMMON

-

+

-

C11

10

AC

IN

To U

AC

M M

OD

UL

E

DC ON

.02

4

J39

J37

J2

J3

J35

J4

J1

OPTIONS

2

+

-

MOTOR DC+

91

J2

+

-

C1

0

SM/TOPLED

R27

DATE2

9

10

MOTOR DC --

1

MOTOR DC --

19

MOTOR DC --REV3

SFTYGND

J10

9

BIA

S X

FM

R S

EC

L2 O

UT

2

+12V

DC

ON

48V

L2 IN

PW

R P

Ak

BLK

for

220

conv

ersi

on

J4

J20

1

See

inst

ruct

ions

SA

FE

TY

GN

D

Can

dCN

C

UACM250

TRANS 220 CT

-

27

R1

TR

AN

S-R

ED

D3

J15

BIA

S X

FM

R 2

20

J23

+

J11

C2

Rel

ay

J21

BIA

S X

FM

R L

2

2526

BIA

S X

FM

R S

EC

J19

J9

LINE CORD

+

DC

FA

N

BY

P AS

S

##

PW

RP A

K-W

HT

TRANS-BLKJ1

6

J3

DC

+

##

DC

-S

afet

y R

elay

R10

66

PS

2

9

C31

2

Saf

ety

C12

0

C32

1

R13

9

R13

5

28

PS

2C

102

J24

C25

##

PS

1

16 15

2

1

J18

72

R33

10

R3

J8

##

##

TP

1R10

7

J12

Sm

art P

anel

J6

J17

DC

-

D4

J42

U1

-

+

D1

~~

##

~+

- ~

R34

J36

D6

Q1

D7

R32

ISO

1

DC

+

D32

Q10

8##

FUSEF100

C12

1

L1

L1 O

UT

C10

1

7812

L1

##

R13

4

##R

31

##

C11

9

##

J37

D10

5

K1

K1

R4

J28

K2

K2

L1 IN

10

J7

J5

J1

J2

BIAS XFMR L1

+

.125 c

lear h

ole

s

13

.37

5"

11.500"

ES

PII 6

50 M

ain

Pla

te06/2

5/2

010

UA

CM

-25

0 M

od

ule

UD

CM

MO

DU

LE

1

UDCM MODULE 2

12V Bias XFMR

MAIN TRANSFORMER(Large Toroid)

Riser Blocks for Gecko Plate Mouning

ESPII-650 MAIN PLATE MOUNTING DETAIL

Page 4: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

14 PIN Ribbon Cableto

G251-4 inBLADERUNNER

BladeRunnerONLYTo External DB9

on MTA Side Plate

16 PIN Ribbon Cableto UACM Module

20 PIN Ribbon Cableto MTA150 card

ESP 650 & 1500ONLY

Lamps & Switcheson Backside of card

ProgramingHeaders

FRONT SIDE (COMPONENT SIDE) of UACM-FrontPanel

MODEJumpers

seeChart

TEMP 2SensorOFF for

BladeRunner

REV3

4 3

SW1

1 2

NO

InterfaceG251-4

Q6

to RUN

CN

C

+

LS2

TEMP2 KILL

J52J63

FaultDrive

FRONTPANEL

+5 OK

UACM

Fault

CandCNC

4 3SW2

1 2

J1

EPO

J3

J29

2

1

2

1

MODE

7

1

SIP

6

SW3 U7

8

1

PowerTest

RUN

Drives

2020

19

2

1

19

J45

TempFault

16MTA

Y1

15

1

2

1

1

1

D19

UACM

J4

TE

MP

PR

OB

EC

EPO1

Jumper

Off

STOP

J9

Serial to UBOB

D5

2

Test

4

DB9 Serial

1

3

5 6

EPO Jumper

Page 5: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

BladeRunnerONLYTo External DB9

on MTA Side Plate

ESP 650 & 1500ONLY

Lamps & Switcheson Backside of card

ProgramingHeaders

MODEJumpers

seeChart

TEMP 2SensorOFF for

BladeRunner

REV3

4 3

SW1

1 2

NO

InterfaceG251-4

Q6

to RUN

CN

C

+

LS2

TEMP2 KILL

J52J63

FaultDrive

FRONTPANEL

+5 OK

UACM

Fault

CandCNC

4 3SW2

1 2

J1

EPO

J3

J29

2

1

2

1

MODE

7

1

SIP

6

SW3 U7

8

1

PowerTest

RUN

Drives

2020

19

2

1

19

J45

TempFault

16MTA

Y1

15

1

2

1

1

1

D19

UACM

J4

TE

MP

PR

OB

EC

EPO

1

Jumper

Off

STOP

J9

Serial to UBOB

D5

2

Test

4

DB9 Serial

1

3

5 6

Remote “ KILL” BUTTON. stops MOTIONand sends E-STOP to MACH COMNO NC COMNO NC

Switch must be Normally Closed andOPEN when pushed (or pulled on some

types). If switch is mounted more than 6ft from Front Panel card use twisted pair

wire. 24 to 20 ga wire is okay.

UACM_FRONT Panel cARD has a screwterminal where a remote shutoff/panic switch

can be tied in and mounted External to thecabinet. It goes the same thing as the REDOFF BUTTON ON THE FRONT OF THE ESPIIBOX BUT CAN BE MOUNTED AT THE TABLE.

USE Dotted wiring for singleswitch. You can wire multiple

switches in series as long as theyall are Normally Closed when

inactive. Pushing any swtich inthe string will OPEN the circuit and

E-stop the machine

REMOTE SWITCHES NOT INCLUDED

Page 6: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

MODEJumpers

seeChart

TEMP 2SensorOFF for

BladeRunner

TEMP2 KILL

J1

MODE

MODE

MODE

7

7

7

8

8

8

J4

J4

J4

2

2

2

4

4

4

1

1

1

3

3

3

5

5

5

6

6

6

50/60 HZ50hz =Jumpered

BladeRunner

ESP 650

ESP 1500

Jumpered for 650 & 1500

J4 MODE JUMPER ON UACMFRONT PANEL CARD

Page 7: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

REV1

InterfaceG251-4

RUN STOP

FaultDrive

FRONTPANEL

+5 OK

UACM

Fault

CandCNCSW3U7

E

Power Test

RUN

DrivesTempFault

SIP2

MTA

1

2

1

R42 C44 R41

ACM

E

EPO

1

Jumper to RUN

Off

STOP

J9

Serial to UBOB

ACM

Test

DB9 Serial

ON OFF

Step-Dir Monitor

ON OFF

CandCNC

ESP IIEnhanced Smart Power

TEST

DRIVESOFF

POWERFAULT

TEMPFAULT

+5VDCOK

DRIVEFAULT

Page 8: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

INDICATOR Color STATE MEANING NOTES

DRIVE

FAULT

RED 1 flash

/pause

X Drive Fault Servo and BladeRunner

Systems ONLY

DRIVE RED Y Drive Fault

DRIVE

DRIVE

DRIVE

DRIVE

+5 VDC OK GRN ON Steady +5 is ON/OK Shows power on and logic

supply OK

TEMP FAULT RED 1 flash

/pause

Case Temp

Fault

Internal Case Temp is too high.

Check fans and filters

TEMP FAULT RED Drive/heatsink

Temp Fault

Only on BladeRunner. Shows

drives are running too hot. Auto

Shutdown

POWER

FAULT

RED

Slow Flash

Power

Overload

Too Much Current drawn Auto

Shutdown. Overload of power

Module(s)

POWER

FAULT

RED

Fast Flash

Over Voltage DC Votls Exceed max for safe

operation. Line surge or back

EMF. Auto Shutdown

DRIVES OFF YEL ON Steady Drives

Disabled

Only on BladeRunner. Shows

drives are freewheeling

(disabled). Normal condition

during.power up and

faults/shutdown

TEST YEL ON Steady Test Mode Unit is in self test

TEST YEL Flashing Config Error MODE Configuration error or

unplugged module.

FRONT PANEL LED LEGEND

Note: LED!s flash several times on intial power up. Pushingrecessed TEST button will test all LED!s and show common

patterns for comparison

Page 9: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

UACM-250 Module

RE

V3

SF

TY

GN

D

J10

9

BIA

S X

FM

R S

EC

L2 O

UT

2

+12VDC ON

48V

L2 IN

PWR PAk BLK

for 220 conversion

J4

J20

1

See instructions

SAFETY GND

CandC

NC

UA

CM

250

TR

AN

S 2

20 C

T

-

27

J15

BIA

S X

FM

R 2

20

J23

+

J11

C2

Rela

y

J21

BIA

S X

FM

R L

2

2526

BIA

S X

FM

R S

EC

J19

J9

LIN

E C

OR

D

+

DC FAN

BYPASS

##

PW

RPA

K-W

HT TR

AN

S-B

LK

J16

J3

DC +

##

DC -Safety Relay

C31

2

Safe

ty

C32

1

15

2

1

J18

72

R33

10

J42

U1

-

+D1

~~

##

~ +

-

~

J3

6

D6

Q1

D7

ISO1

DC +

D32

C121

L1

L1 OUT

L1 IN 10

J7

J5

J1

J2

BIA

S X

FM

R L

1

+

Bias XmrSecondary 12VAC

SafetyGnd

MAIN TRANSFORMERPRIMARY

TO UACM-FPFront Panel

16 Pin RibbonCable

(120 50/60 HZ Hookup)

To UDCMModule1

To UDCMModule2

Used ONLYon

BladeRunner

TRIACMounted

under card tobottom plate.SOFT START

versions ONLY

UACM-250 MODULE

Parts with ## are NOT used on BLADERUNNER Modules

##

####

##

##

##

##

Page 10: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

RE

V3

SF

TY

GN

D

J10

9

BIA

S X

FM

R S

EC

L2 O

UT

2

+12VDC ON

48V

L2 IN

PWR PAk BLK

for 220 conversion

J4

J20

1

See instructions

SAFETY GND

CandC

NC

UA

CM

250

TR

AN

S 2

20 C

T

-

27

R1

TR

AN

S-R

ED

D3

J15

BIA

S X

FM

R 2

20

J23

+

J11

C2

Rela

y

J21

BIA

S X

FM

R L

2

2526

BIA

S X

FM

R S

EC

J19

J9

LIN

E C

OR

D

+

DC FAN

BYPASS

##

PW

RP

AK

-WH

T

TR

AN

S-B

LK

J16

J3

DC +

##

DC -Safety Relay

PS

2

9

C31

2

Safe

ty

C32

1

28

PS2

J24

##

PS

1

16

15

2

1

J18

72

R33

10

R3

J8

##

##

TP1

J12

Smart Panel

J6

J17

DC -

J42

U1

-

+D1

~~

##

~ +

-

~

R34

J3

6

D6

Q1

D7

R32

ISO1

DC +

D32

##

FU

SE

F100

C121

L1

L1 OUT

C101

7812

L1

##

##R31

##

##

J3

7

D105

K1

K1

R4

J2

8

K2

K2

L1 IN 10

J7

J5

J1

J2

BIA

S X

FM

R L

1

+

4120

2930

9

CHOKE FERRITE

2

1.2K

104.7

K

1K

47 2

W

D3IN4001

10MFD 20VDC TANT

12V

Rela

y

9

.1 400V

2

.47 4

00VC

32

1

CON10

16

15

2

1FRONT PANEL

PS1

1

4.7

K

J42

U1

330

J8

MOC3021TO220 TRIAC

ISO1

DIODE BI-DIR TRIG

SM

/TO

PLE

D

.1 400V

1000MFD 35VDC

J18

5.1V ZENER.33MFD 35VDC

180

10

make sure diode shown does NOT have a solderedlead across the top.The lead should have been removed prior to finaltest. If it still is in place it will disable the SOFTSTART and possibly cause start up faults.

If it carefully clip it off.does,

UACM-250 ADDENDUMESP-650 and ESP1500 only

Page 11: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

RE

V3

SF

TY

GN

D

J10

9

BIA

S X

FM

R S

EC

L2 O

UT

2

+12VDC ON

48V

L2 IN

PWR PAk BLK

for 220 conversion

J4

J20

1

See instructions

SAFETY GND

CandC

NC

UA

CM

250

TR

AN

S 2

20 C

T

-

27

J15

BIA

S X

FM

R 2

20

J23

+

J11

C2

Re

lay

J21

BIA

S X

FM

R L

2

2526

BIA

S X

FM

R S

EC

J19

J9

LIN

E C

OR

D

+

DC FAN

BYPASS

##

PW

RP

AK

-WH

T

TR

AN

S-B

LK

J16

J3

DC +

##

DC -Safety Relay

C31

2

Sa

fety

C32

1

15

2

1

J18

72

R33

10

J42

U1

-

+D1

~~

##

~ +

-

~

J3

6

D6

Q1

D7

R32

ISO1

DC +

D32

C121

L1

L1 OUT

L1 IN 10

J7

J5

J1

J2

BIA

S X

FM

R L

1

+

Bias XfmrSecondary 12VAC

MAIN TRANSFORMERPRIMARY

(220-240VAC 50/60 HZ Hookup)

TRIACMounted

under card tobottom plate.SOFT START

versions ONLY

Bias XFMRSet for 220VAC

Operation

FOR OPERATION ON on 220-240VAC 50/60 HZ:Take one red wire and one black wire from the Bias

Xfmr and move them to J19 (highlighted in drawing) Itdoes not matter which two you use. Leave the other twoon the terminals they were attached to

Take one heavy red wire and one heavy black wirefrom the toroid (Main Power) transformer and move them

!

!

UACM-250 Module

Page 12: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

RE

V3

SF

TY

GN

D

9

BIA

S X

FM

R S

EC

L2

OU

T

2

+12VDC ON

48V

L2 IN

PWR PAk BLK

for 220 conversion

J4

J20

1

See instructions

SAFETY GND

Ca

nd

CN

CU

AC

M2

50

TR

AN

S 2

20

CT

-

27

J15

BIA

S X

FM

R 2

20

J2

3

+

J11

Re

lay

J21

BIA

S X

FM

R L

2

2526

BIA

S X

FM

R S

EC

J1

9

LIN

E C

OR

D

+

DC FAN

BYPASS

##

PW

RPA

K-W

HT TR

AN

S-B

LK

J16

J3

##

Safety Relay

C31

2

Sa

fety

C3

2

1

15

2

1

J18

72

R3

3

10

J42

U1

-

+D1

~~

##

~ +

-

~

J36

D6

Q1

D7

ISO1

D32

C121

L1

L1 OUT

L1 IN 10

J7

J5

J1

J2

BIA

S X

FM

R L

1

ON

OFF

Panel MountFuse/Breaker

15A

AC CORD IN

AC FAN(Matched to line voltage)

AC HOOKUPS For 120VAC LINE CORD

UACM-250 AC Module

WIRING AC INTO ENCLOSURENOTE on ALL CandCNC BladeRunners, PlazPaks and

Routerpaks in the enclosure, the wiring below andcomponents shown are on the Fan/Fuse plate

#16 wire

#16 wire

Page 13: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

UDCM MODULE

toUACM-250

See Instructionsfor connecting this

terminal

From MAIN TransformerSECONDARY(Low Voltage)

REV1

J36R

1

+-

+-

C12

F1

+

R7

J34

FU

SE

R2

LO

W V

OL T

AG

E

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

VOLTS

C34

TRIP

LOAD

D3

CONTROL

VR1

+

R20

+

AMPS

COMMON

-

+

-

C11

AC

IN

To U

AC

M M

OD

ULE

C21

DC ON

J39

J37

R12

J2

J3

Q3

J35

J4

J1

OPTIONS

DUMP

+

-

MOTOR DC+

J2

+

-

C10

DATE

9

MOTOR DC --

1

MOTOR DC --MOTOR DC --

DiodeBridge

onBottom

15A FUSE

UDCM MODULEONE or TWO per UNIT.

Page 14: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

REV3

SFTY GND

9

BIA

S X

FM

R S

EC

L2 OU

T

2

+12VD

C O

N

48V

L2 IN

PW

R P

Ak B

LK

for 220 conversion

J4

J20

1

See instructions

SA

FE

TY

GN

D

CandC

NC

UACM250

TRANS 220 CT

-

J15

BIA

S X

FM

R 220

J23

+

J11

Relay

J21 BIA

S X

FM

R L2

25

BIA

S X

FM

R S

EC

J19

LINE CORD

+

DC

FAN

BY

PA

SS

##

PW

RPA

K-W

HT

TRANS-BLKJ16

J3

##

Safety R

elay

C31

2

Safety

C32

1

15

2

1

J18

72

R33

10 J42

U1

-

+

D1

~~

##

~+

-~

J36

D6

Q1

D7

ISO

1

D32

C121

L1

L1 OU

T

L1 IN10

J7

J5

J1

J2

BIAS XFMR L1

REV1

J36

R1

+

-

+

-

C1

2F

1

+

R7

J34

FU

SE

R2

LO

W V

OLT

AG

E

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

VOLTS

C34

TRIP

LOAD

D3

CONTROL

VR1

+

R20

+

AMPS

COMMON

-

+

-

C11

AC

IN

To U

AC

M M

OD

UL

E

C2

1

DC ON

J39

J37

R12

J2

J3

Q3

J35

J4

J1

OPTIONS

DUMP

+

-

MOTOR DC+

J2

+

-

C1

0

DATE

9

MOTOR DC --

1

MOTOR DC --MOTOR DC --

DiodeBridge

onBottom

REV1

J36

R1

+

-

+

-

C1

2

F1

+

R7

J34

FU

SE

R2

LO

W V

OLT

AG

E

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

VOLTS

C34

TRIP

LOAD

D3

CONTROL

VR1

+

R20

+

AMPS

COMMON

-

+

-

C11

AC

IN

To U

AC

M M

OD

UL

E

C21

DC ON

J39

J37

R12

J2

J3

Q3

J35

J4

J1

OPTIONS

DUMP

+

-

MOTOR DC+

J2

+

-

C1

0

DATE

9MOTOR DC --

1MOTOR DC --MOTOR DC --

DiodeBridge

onBottom

X X

X X

REV3

4 3

SW1

1 2

NO

InterfaceG251-4

Q6

to RUN

CN

C

+

LS2

TEMP2 KILL

J52J63

FaultDrive

FRONTPANEL

+5 OK

UACM

Fault

CandCNC

4 3SW2

1 2

J1

EPO

J3

J29

2

1

2

1

MODE

7

1

SIP

6

SW3 U7

8

1

PowerTest

RUN

Drives

2020

19

2

1

19

J45

TempFault

16MTA

Y1

15

1

2

1

1

1

D19

UACM

J4

TE

MP

PR

OB

EC

EPO

1

Jumper

Off

STOP

J9

Serial to UBOB

D5

2

Test

4

DB9 Serial

1

3

5 6

BladeRunnerONLYTo External DB9

on MTA Side Plate

16 PIN Ribbon Cableto UACM-250 Module

20 PIN Ribbon Cableto MTA150 card

ESP 650 & 1500ONLY

Lamps & Switcheson Backside of card

ProgramingHeaders

MODEJumpers

seeChart

TEMP 2SensorOFF for

BladeRunner

UDCM MODULE 1UDCM MODULE 2

SEE FOLOWING PAGES FOR POWER MOUDLE CONNECTIONSFOR ESPII-650 and ESPII-1500

RIBBON CABLE INTERCONNECT FOR UDCM, UACM-250, and UACM_FP

BIAS XFMR

DUAL UDCM MODULESARE USED IN THE ESPII-650

and ESPII-1500

UACM-250 MOdule

UACM-FP Front PanelModule

10 Pin R

ibbon Cable

10

Pin

Rib

bo

nC

ab

le

FR

ON

TS

IDE

(CO

MP

ON

EN

TS

IDE

)o

fU

AC

M-F

ron

tPa

ne

l

Page 15: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

RE

V1

J36

F1

R1

+-

+-

+ C12

R7

J34

FU

SE

LOW

VO

LTAG

E

R2

J38

MO

TOR

DC

+

AC

IN

CandC

NC

UD

CM

AC

1

AC

2

VO

LTS

C34

TR

IP

LOA

D

D3

CO

NT

RO

L

VR

1

+

R20

+

AM

PS

CO

MM

ON

AC

IN

To UA

CM

MO

DU

LE

-+

-

C11

C21

DC

ON

J39

J37

R12

J2

Q3

J3

J35

J4

J1

OP

TIO

NS

DU

MP

+-

MO

TOR

DC

+

J2

+-

C10

DAT

E

9

MO

TOR

DC

--

1

MO

TOR

DC

--M

OTO

R D

C --

Dio

de

Bri

dg

eo

nB

ott

om

RE

V1

J36

F1

R1

+-

+-

+ C12

R7

J34

FU

SE

LOW

VO

LTAG

E

R2

J38

MO

TOR

DC

+

AC

IN

CandC

NC

UD

CM

AC

1

AC

2

VO

L TS

C34

TR

IP

LOA

D

D3

CO

NT

RO

L

VR

1

+

R20

+

AM

PS

CO

MM

ON

AC

IN

To UA

CM

MO

DU

LE

-+

-

C11

C21

DC

ON

J39

J37

R12

J2

Q3

J3

J35

J4

J1

OP

TIO

NS

DU

MP

+-

MO

TOR

DC

+

J2

+-

C10

DA

TE

9

MO

TOR

DC

--

1

MO

TOR

DC

--M

OTO

R D

C --

Dio

de

Bri

dg

eo

nB

ott

om

XX

XX

UD

CM

MO

DU

LE

1U

DC

M M

OD

UL

E 2

TO

PO

S (

+)

INP

UT

So

n E

ZP

LU

G C

ard

s

TO

NE

G (

-) I

NP

UT

So

n E

ZP

LU

G C

ar d

s

TW

O 3

6V

MO

DU

LE

S C

ON

NE

CT

ED

IN

SE

RIE

S T

O F

OR

M 7

0V

DC

PO

WE

RS

OU

RC

E. N

OT

E T

HE

[A

} H

EA

VY

JU

MP

ER

AN

D T

HE

[B

] JU

MP

ER

FO

R S

ER

IES

OP

ER

AT

ION

. E

SP

II-6

50 IS

WIR

ED

TH

IS W

AY.

ES

PII-1

500 H

AS

TW

O

[A]

[B]

He

av

y G

ree

n a

nd

Blu

e w

ire

sG

o t

o M

ain

Tra

ns

form

er

SE

CO

ND

AR

IES

Page 16: ESPII-650 1500 Manual - CandCNC · The ESPII Enhanced Smart Power controller is the third generation of power ... QUALITY PARTS, QUALITY DESIGN, OUT STANDING SUPPORT, BEST WARRANTY!!!!!

REV1

J36

R1

+

-

+

-

C1

2F

1

+

R7

J34

FU

SE

R2

LO

W V

OLT

AG

E

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

VOLTS

C34

TRIP

LOAD

D3

CONTROL

VR1

+

R20

+

AMPS

COMMON

-

+

-

C11

AC

IN

To

UA

CM

MO

DU

LE

C2

1

DC ON

J39

J37

R12

J2

J3

Q3

J35

J4

J1

OPTIONS

DUMP

+

-

MOTOR DC+

J2

+

-

C1

0

DATE

9

MOTOR DC --

1

MOTOR DC --MOTOR DC --

DiodeBridge

onBottom

REV1

J36

R1

+

-

+

-

C1

2

F1

+

R7

J34

FU

SE

R2

LO

W V

OLT

AG

E

J38

MOTOR DC+

AC

IN

CandCNCUDCM

AC1

AC2

VOLTS

C34

TRIP

LOAD

D3

CONTROL

VR1

+

R20

+

AMPS

COMMON

-

+

-

C11

AC

IN

T o U

AC

M M

OD

UL

E

C2

1

DC ON

J39

J37

R12

J2

J3

Q3

J35

J4

J1

OPTIONS

DUMP

+

-

MOTOR DC+

J2

+

-

C1

0

DATE

9

MOTOR DC --

1

MOTOR DC --MOTOR DC --

DiodeBridge

onBottom

UDCM MODULE 1UDCM MODULE 2

TO NEG (-) INPUTSon EZPLUG Cards

TO NEG (-) INPUTSon EZPLUG Cards TO

PO

S(+

) IN

PU

TS

on EZPLU

GC

ards

TO POS (+) INPUTSon EZPLUG Cards

[B]

SPLIT (BALANCE) LOAD ACROSS ALL MOTORS

ESPII-1500 PARALLEL 65VDC OPERATION. EACH MODULE PROVIDESUP TO 12A OF CURRENT. SUPPLIES ARE INDEPENDENT. LOAD

SHOULD BE BALANCED AS MUCH AS POSSIBLE. STANDARD 4 AXISSETUP (A SLAVED to Y) WOULD HAVE X & Y on MODULE1 and A and Z

on MODULE 2.

BANK 1 MOTORSBANK 2 MOTORS

ESPII-1500 1.5KW 65VDC SupplyNOTE: UDCM Mpdules for the ESPII1500 are configured differently

than the ones for the ESPII-650. THEYARE NOT INTERCHANGABLE.