Escorts Heating Elements & Heating Systems - · PDF filetypes heating elements / heating systems to meet individual customer's specific requirements. We have relevant software...

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ESCORTS LIMITED Heating Elements & Heating Systems Plot No. 97, Sector - 6, Faridabad - 121 006. Tel. : +91 129 221 2274, +91 98710 94297, +91 98188 85050.Fax : 0129 223 2148 www.escortsheaters.com

Head Office :

Escorts Heating Elements & Heating Systems

At Escorts we love engineering adventures and are working in leading position in core

sector in India like Agriculture, Transportation, Construction and in Industrial Heating

through our various divisions viz. Agri Machinery, Auto Products, Railway Products,

Construction Equipments and Heating Systems.

With more than 50 years of manufacturing experience in customized electrical heaters; we

are undisputed leader out of Indian manufacturers in heating elements industry on every

aspect of manufacturing, quality or design.

With our state of the art manufacturing facility, ISO level Quality Management Systems and

our in-house Design Capability we always meet the satisfaction level of our customers.

Our manufacturing facility is in Faridabad city coming under National Capital Region.

Faridabad is a very old industrial city with all the amenities to support the manufacturing

industry.

Our facility have trained workforce and imported machines and use imported / quality raw

materials to ensure the best quality product output

Escorts Heating Elements design team specialize in engineering for custom built special

types heating elements / heating systems to meet individual customer's specific

requirements. We have relevant software support for the design of heaters. Escorts have

all the requisite Approvals, Certifications, Enlistment from renowned agencies that

compliments our leadership.

We manufacture Heating Systems certified for installation in Zone 1 & Zone 2 Hazardous

areas for gas groups IIa, IIb, IIc.

About us

Escorts group of companies ranks among

India's leading business conglomerates

with a group turnover of more than $700 million

ThermalThermal and Process Design : HTRI

Mechanical

Pressure Vessels : As per ASME VIII DIV 1 or PD 5500

Flow analysis : As per TEMA

Mechanical : PV Elite

Drafting : Auto CAD

Electrical

Electrical Design : As per IEC

Heating Element Resistance : In-house

External Inspection

EIL,TUV, LLOYDS, BV, DNVBHEL, PDIL.

Immersion Heating Elements for Water, Oil, and Chemicals heating

Large Heating Systems with Explosion Proof terminal box and Thyristor Control Panels

Fuel Gas and Process Gas Heaters

Regeneration Heaters

Isomerization Heaters

Reduction Gas Heaters

Heaters for ESP and Ash Handling Systems

Boiler Pre-Heaters

TEG / MEG / DEG Heater and Re-boiler

Steam Super Heater

Seal Gas Heater

ISO 9001:2008

CertificationsWe can supply equipment as per following certifications

Certification of Heaters for Hazardous Area : PESO / DGMS / CIMFR ATEX

Certification of Heaters for Safe Area : CE (for Europe) GOST (for Russia) Pressure Equipment Directive : PED

Indian Standard : BIS

Quality Management : ISO 9001: 2008

Our Product Line

Our Design

P rocess Heaters with Controls for Safe Area Applications

Scope & Features:

Complete Process Heaters including Pressure Vessel, Heater Bundle with Weather Proof Terminal Box, Junction Box, Control Panel and Instrumentation.

Heater Power up to 3 MW in single and multiple shell configuration

Terminal box weatherproof IP 55, IP65

Elements are hermetically sealed to protect moisture ingress

Operating Temperature up to 450°C

Suitable to use in ambient temperature of -50°C to + 50°C

Design Pressure up to 100 Kg/sq Cm(g)

Very low Pressure Drop values achieved through Mesh Type Baffles

Thyristorised Control Panels

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Materials Carbon steel (SA 515, 516, Gr 60/70) Stainless steel (A316, A304, A321, A310) Low Alloy Steel Alloy steel (Incoloy, Inconel) Codes & Standards

IS 4159 / IEC 60335-1(2006) ASME SEC VIII DIV 1

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Applications Regeneration

Thawing Air Seperation Cryogenics Dryers

Codes & Standards

IS/IEC 60079-1 (2007)ASME SEC VIII DIV.1

E xplosion Proof Process Heaters with Controls

Scope & Features

Complete Process Heaters including Pressure Vessel, Heater Bundle with Explosion Proof Terminal Box, Junction Box, Control Panel and Instrumentation.

Heater Power up to 1 MW (in single vessel) and up to 3 MW (in Multiple Shell configuration)

Terminal box weatherproof IP 55, IP65 and Certified for Zone-1

Temperature class T1-T6

Gas Group II A, B, C, Class 1, Division - 2

Elements are hermetically sealed to protect moisture ingress

Operating Temperature up to 450°C

Suitable to use in ambient temperature of -50°C to + 50°C

Design Pressure up to 100 Kg/sq Cm (g)

Very low Pressure Drop values achieved through Mesh Type Baffles

Thyristorised Control Panels

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Materials Carbon steel (SA 515, 516, Gr 60/70) Stainless steel (A316, A304, A321, A310) Low Alloy Steel Alloy steel (Incoloy, Inconel)

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Applications Fuel Gas

Natural Gas Reduction Gas Fuel Oil Heat Transfer Oil Crude Oil Hydrocarbon Liquids Isomerisation

Thyristorised Control Panel

Thyristor Control Panel of Modular steel sheet enclosures are fabricated out of CRCA steel sheet as per desired IP rating. The control panels are equipped with requisite switchgear and Thyristor Control Unit that can be customized to meet the customer need.

These freestanding type, dust & vermin proof Control Panel are duly powder coated as per industrial parameter after proper Metal Treatment by 7 Tank Process consisting of Hot Degreasing, Hot Pickling, Hot Phosphate & Passivation to provide good bonding of paint on steel enclosure.

Digital Temperature Indicator with Digital display of skin temperature of Heater Element and switching OFF of power to the heaters in case of over temperature are also available.

The salient features of these Control Panels are as follows

General Protections:Following protections are available in general in the Panel: Dv/Dt Snubber circuits for Thyristor Protection. Di/Dt protection using Line Reactors Over temperature switch to sense over heating of

thyristor Power Heat Sink Thyristor cooling fan trip Thyristor fuse failure detection circuit with indication Earth fault relay Electronics over current Tripping Tripping on over temperature of Heater Element Standby cooling fans Earth leakage detection and tripping

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General Indication:

The following conditions in general have following indication on main door of the panel: Mains Power ON Lamp Control supply ON Lamp Heater Ready Lamp Heater ON Lamp Heater element over temperature Lamp Thyristor heat sink over temperature lamp Earth Fault trip Lamp Thyristor Fuse Failure Trip

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Fuel Gas Heating and Gas Conditioning Skid

Fuel gas treatment or conditioning

enhances quality of the gas which is

most critical for the performance of

Turbine and hence improves the life

of turbine.

Complete customised skid for gas

c o n d i t i o n i n g a r e s u p p l i e d

consisting of Explosion proof

Heater assembly, Pressure

vessels, Motor operated Explosion

proof valves, intermediate piping

and instrumentation.

Kettle Elements

U-Tube Heater

Commercial Water Heater

Finned Heater

Oil HeaterIndustrial Water Heater

Alkaline and Chemical Heater Lead Covered Heater

C ustom Built Heating Elements

S tandard Heating Elements

ESP Heaters with weather proof

junction box, Hopper Heaters, Shaft

Insulator Heaters and Support Insulator

Heaters. Zig-Zag Heaters in various

tube diameter and sizes with different

metallurgy i.e SS-321, 316, 304,

Incoloy 800, Inconal 625 etc.

We provide a range of standard heaters for Air,Gas,Water, Oil and Chemical applications.These products are distributed through an established channel partner network.