Parts List Supplement FineLine 100PC User’s Manual 1 (F-15-803) ESAB Parts List Supplement 4-1-03 Replacement parts may be ordered from your ESAB Distributor or from: ESAB Welding and Cutting Products ATTN: Customer Service Department PO Box 100545 Ebenezer Road Florence, SC USA 29501-0545 Phone (843) 664-4405 (800) ESAB-123 (372-3123) ESAB Cutting Systems - Canada 6010 Tomken Road Mississauga, Ontario, Canada L5T 1X9 Phone (905) 670-0220 Fax (905) 670-4879 ESAB Cutting Systems GMBH Robert-Bosch-Strasse 20 Postfach 1128 D-61184 Karben 1 Phone 011-49-6039-400 Fax 011-49-6039-403-02 http://www.esab.de Be sure to indicate any special shipping instructions when ordering replacement parts.
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Parts List Supplement FineLine 100PC User’s Manual
1
(F-15-803) ESAB Parts List Supplement 4-1-03
Replacement parts may be ordered from your ESAB Distributor or from: ESAB Welding and Cutting Products ATTN: Customer Service Department PO Box 100545 Ebenezer Road Florence, SC USA 29501-0545 Phone (843) 664-4405 (800) ESAB-123 (372-3123) ESAB Cutting Systems - Canada 6010 Tomken Road Mississauga, Ontario, Canada L5T 1X9 Phone (905) 670-0220 Fax (905) 670-4879 ESAB Cutting Systems GMBH Robert-Bosch-Strasse 20 Postfach 1128 D-61184 Karben 1 Phone 011-49-6039-400 Fax 011-49-6039-403-02 http://www.esab.de Be sure to indicate any special shipping instructions when ordering replacement parts.
Parts List Supplement FineLine 100PC User’s Manual
2
Power Supply
Note: See Figures 8-1 to 8-4.
Item Number InnerLogic
Part Number
ESAB Part
Number Quantity Description
1 708088 Call ESAB 1 Off switch, red 2 708111 Call ESAB 1 Off actuator, red 3 708090 Call ESAB 1 On switch, green 4 708089 Call ESAB 1 On actuator, green / illuminated 5 501163 Call ESAB 2 Light housing 6 501164 Call ESAB 2 Bulb 7 501162 Call ESAB 1 White lens 8 501161 Call ESAB 1 Red lens 12 707004 Call ESAB 2 L1, L2 inductor 13 500557
500553 500559
Call ESAB 1
TR2 control transformer, 208/230/460 V / 60 Hz TR2 control transformer, 575 V / 60 Hz TR2 control transformer, 380/415 V / 50 Hz
14 500523 500550 500551 500552 500554
Call ESAB 1 TR1 main transformer, 208 V / 60 Hz / 3Ø TR1 main transformer, 230/460 V / 60 Hz / 3Ø TR1 main transformer, 220/380 V / 50 Hz / 3Ø TR1 main transformer, 415 V / 60 Hz / 3Ø TR1 main transformer, 575 V / 60 Hz / 3Ø
Not shown 716008 0560935147 1 O-ring lubricant Not shown 500591 0560935117 1 Consumable removal tool
Figure 8-6 Torch and Torch Valve Assembly
Parts List Supplement FineLine 100PC User’s Manual
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Shielded Torch Leads
InnerLogic Part
Number ESAB Part
Number Length
500744 Call ESAB 3 ft. (0.9 m) 500745 Call ESAB 10 ft. (3.0 m) 500746 Call ESAB 12.5 ft. (3.8 m) 500747 Call ESAB 15 ft. (4.6 m) 500748 Call ESAB 20 ft. (6.1 m) 500749 Call ESAB 25 ft. (7.6 m) 500750 0560935154 30 ft. (9.1 m) 500751 Call ESAB 35 ft. (10.7 m) 500752 Call ESAB 40 ft. (12.2 m) 500753 Call ESAB 45 ft. (13.7 m) 500754 0560935160 50 ft. (15.2 m)
Figure 8-7 Shielded Torch Leads
Parts List Supplement FineLine 100PC User’s Manual
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Gas Hose Package
InnerLogic
Part Number ESAB Part
Number Length
500889 Call ESAB 10 ft. (3.1 m) 500890 Call ESAB 15 ft. (4.6 m) 500872 0560988556 20 ft. (6.1 m) 500891 Call ESAB 22.5 ft. (6.9 m) 500873 0560988557 25 ft. (7.6 m) 500874 0560988558 30 ft. (9.1 m) 500875 0560988559 35 ft. (10.7 m) 500876 0560988560 40 ft. (12.2 m) 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564 60 ft. (18.3 m) 500881 0560988565 65 ft. (19.8 m) 500882 0560988566 70 ft. (21.3 m) 500883 0560988567 75 ft. (22.9 m) 500884 0560988568 80 ft. (24.4 m) 500885 0560988569 85 ft. (25.9 m) 500886 0560988570 90 ft. (27.4 m) 500887 0560988571 95 ft. (29.0 m) 500888 0560988572 100 ft. (30.5 m)
Figure 8-8 Gas Hose Package
Parts List Supplement FineLine 100PC User’s Manual
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Coolant and Power Leads
Inner Logic
Part Number ESAB Part
Number Length
500647 0560988573 5 ft. (1.5 m) 500648 0560988574 10 ft. (3.0 m) 500649 0560988575 15 ft. (4.6 m) 500654 0560988576 20 ft. (6.1 m) 500652 0560988577 25 ft. (7.6 m) 500650 0560988578 30 ft. (9.1 m) 500757 0560988579 35 ft. (10.7 m) 500658 0560988580 40 ft. (12.2 m) 500653 0560988581 45 ft. (13.7 m) 500758 0560988582 50 ft. (15.2 m) 500655 0560988583 55 ft. (16.8 m) 500656 0560988584 60 ft. (18.3 m) 500657 0560988585 65 ft. (19.8 m) 500659 0560988586 70 ft. (21.3 m) 500665 0560988587 75 ft. (22.9 m) 500603 0560988588 80 ft. (24.4 m) 500604 0560988589 85 ft. (25.9 m) 500605 0560988590 90 ft. (27.4 m) 500606 0560988591 95 ft. (29.0 m) 500612 0560988592 100 ft. (30.5 m)
Figure 8-9 Coolant and Power Leads
Parts List Supplement FineLine 100PC User’s Manual
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Work Ground Cable
InnerLogic Part Number
ESAB Part Number
Length
500835 0560988593 10 ft. (3.0 m) 500088 0560988594 15 ft. (4.6 m) 500836 0560988595 20 ft. (6.1 m) 500642 0560988596 25 ft. (7.6 m) 500085 0560988597 30 ft. (9.1 m) 500633 0560988598 35 ft. (10.7 m) 500837 0560988599 40 ft. (12.2 m) 500838 0560988600 45 ft. (13.7 m) 500639 0560988601 50 ft. (15.2 m) 500839 0560988602 55 ft. (16.8 m) 500840 0560988603 60 ft. (18.3 m) 500841 0560988604 65 ft. (19.8 m) 500842 0560988605 70 ft. (21.3 m) 500843 0560988606 75 ft. (22.9 m) 500844 0560988607 80 ft. (24.4 m) 500845 0560988608 85 ft. (25.9 m) 500846 0560988609 90 ft. (27.4 m) 500847 0560988610 95 ft. (29.0 m) 500848 0560988611 100 ft. (30.5 m)
Figure 8-10 Work Ground Cable
Parts List Supplement FineLine 100PC User’s Manual
Parts List Supplement FineLine 100PC User’s Manual
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Numerical Index of InnerLogic Parts for ESAB Part Numbers InnerLogic P/N ESAB P/N Description
200000 0560988308 Torch main body 200304-45 0560988554 45 ft. (13.7 m) Shielded Torch Leads 200304-40 0560988553 40 ft. (12.2 m) Shielded Torch Leads 200304-35 0560988552 35 ft. (10.7 m) Shielded Torch Leads 200304-25 0560988550 25 ft. (7.6 m) Shielded Torch Leads 200304-20 0560988549 20 ft. (6.1 m) Shielded Torch Leads 200304-15 0560988548 15 ft. (4.6 m) Shielded Torch Leads 200304-10 0560988547 10 ft. (3.0 m) Shielded Torch Leads
200350 0560988614 Microprocessor p.c. board assembly 200350 0560988614 Power Supply Microprocessor P.C. Board 200361 0560988621 Chopper assembly 200390 0560988312 Consumable removal tool 201080 0560988619 I/0 p.c. board assembly 500018 0560935145 O-ring, blue lower 500024 0560935146 O-ring, red upper 500060 0560988623 Motorized regulator assembly, 0-15 psi 500085 0560988597 30 ft. (9.1 m) Work Ground Cable 500088 0560988594 15 ft. (4.6 m) Work Ground Cable 500348 0560988615 Relay p.c. board assembly 500510 0560988997 Coolant filter/deionization cartridge 500603 0560988588 80 ft. (24.4 m) Coolant and Power Leads 500604 0560988589 85 ft. (25.9 m) Coolant and Power Leads 500605 0560988590 90 ft. (27.4 m) Coolant and Power Leads 500606 0560988591 95 ft. (29.0 m) Coolant and Power Leads 500612 0560988592 100 ft. (30.5 m) Coolant and Power Leads 500633 0560988598 35 ft. (10.7 m) Work Ground Cable 500639 0560988601 50 ft. (15.2 m) Work Ground Cable 500642 0560988596 25 ft. (7.6 m) Work Ground Cable 500647 0560988573 5 ft. (1.5 m) Coolant and Power Leads 500648 0560988574 10 ft. (3.0 m) Coolant and Power Leads 500649 0560988575 15 ft. (4.6 m) Coolant and Power Leads 500650 0560988578 30 ft. (9.1 m) Coolant and Power Leads 500652 0560988577 25 ft. (7.6 m) Coolant and Power Leads 500653 0560988581 45 ft. (13.7 m) Coolant and Power Leads 500654 0560988576 20 ft. (6.1 m) Coolant and Power Leads 500655 0560988583 55 ft. (16.8 m) Coolant and Power Leads 500656 0560988584 60 ft. (18.3 m) Coolant and Power Leads 500657 0560988585 65 ft. (19.8 m) Coolant and Power Leads 500658 0560988580 40 ft. (12.2 m) Coolant and Power Leads 500659 0560988586 70 ft. (21.3 m) Coolant and Power Leads 500665 0560988587 75 ft. (22.9 m) Coolant and Power Leads 500750 0560935154 30 ft. (9.1 m) Shielded Torch Leads 500754 0560935160 50 ft. (15.2 m) Shielded Torch Leads 500757 0560988579 35 ft. (10.7 m) Coolant and Power Leads 500758 0560988582 50 ft. (15.2 m) Coolant and Power Leads 500810 0560988617 A.C. Detect P.C. Board
Parts List Supplement FineLine 100PC User’s Manual
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InnerLogic P/N ESAB P/N Description
500835 0560988593 10 ft. (3.0 m) Work Ground Cable 500836 0560988595 20 ft. (6.1 m) Work Ground Cable 500837 0560988599 40 ft. (12.2 m) Work Ground Cable 500838 0560988600 45 ft. (13.7 m) Work Ground Cable 500839 0560988602 55 ft. (16.8 m) Work Ground Cable 500840 0560988603 60 ft. (18.3 m) Work Ground Cable 500841 0560988604 65 ft. (19.8 m) Work Ground Cable 500842 0560988605 70 ft. (21.3 m) Work Ground Cable 500843 0560988606 75 ft. (22.9 m) Work Ground Cable 500844 0560988607 80 ft. (24.4 m) Work Ground Cable 500845 0560988608 85 ft. (25.9 m) Work Ground Cable 500846 0560988609 90 ft. (27.4 m) Work Ground Cable 500847 0560988610 95 ft. (29.0 m) Work Ground Cable 500848 0560988611 100 ft. (30.5 m) Work Ground Cable 500867 0560988622 Motorized regulator assembly, 0-125 psi 500872 0560988556 20 ft. (6.1 m) Gas Hose Package 500873 0560988557 25 ft. (7.6 m) Gas Hose Package 500874 0560988558 30 ft. (9.1 m) Gas Hose Package 500875 0560988559 35 ft. (10.7 m) Gas Hose Package 500876 0560988560 40 ft. (12.2 m) Gas Hose Package 500877 0560988561 45 ft. (13.7 m) Gas Hose Package 500878 0560988562 50 ft. (15.2 m) Gas Hose Package 500879 0560988563 55 ft. (16.8 m) Gas Hose Package 500880 0560988564 60 ft. (18.3 m) Gas Hose Package 500881 0560988565 65 ft. (19.8 m) Gas Hose Package 500882 0560988566 70 ft. (21.3 m) Gas Hose Package 500883 0560988567 75 ft. (22.9 m) Gas Hose Package 500884 0560988568 80 ft. (24.4 m) Gas Hose Package 500885 0560988569 85 ft. (25.9 m) Gas Hose Package 500886 0560988570 90 ft. (27.4 m) Gas Hose Package 500887 0560988571 95 ft. (29.0 m) Gas Hose Package 500888 0560988572 100 ft. (30.5 m) Gas Hose Package 501090 0560935111 Video card / CPU / Interface p.c. board assembly 505050 0560988998 Torch valve assembly (includes bracket) 505600 0560988518 Automatic Gas Console Interface P.C. Board 505600 0560988618 Interface p.c. board assembly (lower p.c. board) 708078 0560988624 Transducer, 0-150 psi 708109 0560988625 Transducer, 0-15 psi 716008 0560988311 O-ring lubricant 820209 0560935148 Torch O-ring – black, outer retaining
Parts List Supplement FineLine 100PC User’s Manual
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Torch Consumable Cross Reference
Amps Shield Cap Retaining
Cap Nozzle Swirl Ring Electrode
15 0560935127 (IL 500301)
30
0560935118 (IL 501213) 0560935131
(IL 500311)
0560935138 (IL 500101)
50 0560935129 (IL 500321)
70
0560935119 (IL 501214)
0560935123 (IL 501210)
0560935132 (IL 500331)
0560935139 (IL 500131) M
ild S
teel
100 0560935120 (IL 501215)
0560935124 (IL 501211)
0560935135 (IL 500341)
0560935136 (IL 500230)
0560935140 (IL 500141)
30 0560935121 (IL 501216)
0560935128 (IL 500315)
0560935137 (IL 500225)
50 0560935122 (IL 501217)
0560935125 (IL 501212) 0560935130
(IL 500325)
0560935141 (IL 500102)
70 0560935118 (IL 501213)
0560935133 (IL 500601)
0560935139 (IL 500131)
Sta
inle
ss S
teel
100 0560935120 (IL 501215)
0560935124 (IL 501211) 0560935134
(IL 500661)
0560935136 (IL 500230)
0560935140 (IL 500141)
15 0560935127 (IL 500301)
30
0560935118 (IL 501213) 0560935131
(IL 500311)
0560935138 (IL 500101)
50
0560935123 (IL 501210)
0560935129 (IL 500321)
70
0560935119 (IL 501214) 0560935133
(IL 500601)
0560935139 (IL 500131) A
lum
inu
m
100 0560935120 (IL 501215)
0560935124 (IL 501211) 0560935134
(IL 500661)
0560935136 (IL 500230)
0560935141 (IL 500141)
Customer // Technical Support
(843) 664-4405 (800) ESAB-123 (372-2123)
ESAB Welding and Cutting Products
PO BOX 100545 Ebenezer Road Florence, SC 29501-0545