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Microdrilling
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= primary configuration
= optional kit available
MICROPILES
ANCHORINGS
JET GROUTING
DOUBLE ROTARY
VIBROROTARY
TOP HAMMER
SOIL INVESTIGATION
SOIL INVESTIGATION
GEOTHERMAL
TUNNELLING
Special Applications
PSM-8 PSM-8B PSM-8G STM-8G SM-14 PSM-16G STM-16G
DIAMOND
HARD
ANCHORS / MICROPILE
CFA / PB CFA / PB
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
MicrodrillingEQUIPMENT / TECHNOLOGIES
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G PSM-20 SM-21 SM-30 ST-15 ST-20 ST-30 PST-60 ST-120 PSM-8GT PSM-16GT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
OPTIONALKIT
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MicrodrillingIntroduction The use of micropiles in the special foundations field has found a steady development thanks to two main requiremen
the possibility of consolidating soil while increasing their bearing capacity by means of compact size equipment w
improved use flexibility and the possibility of using drilling technologies into loose soils which would be technicimpossible to be faced by means of large diam. rigs, with a certain advantage in the execution times and methods.
The micropile mainly works with its point so that, whenever morphologic conditions allow it, we always attemptintroduce the point into the sound rock.
Therefore, the mostly used technologies are: DTH drilling and single rotation drilling (with helicoidal rods or rods and three-cones with air or water air outlet).In order to improve the execution, more complex technologies are used, such asrotopercussion drilling with tophammer (in the presence of rock),vibrorotary (with loose soils),cased drilling by single rotary (with odex, tubex,simmetrix and similar methods), andcased drilling with double rotary (with loose soil or under ground water).Diameters falling under the definition of micropile are up to 300 mm.The cement grout following to drilling and reinforcement phases (with iron pipes, HB beams or cages) can be either simple gravity or by high pressure.This last solution allows a remarkable increase in the bearing capacity maintaining the same diameter.Over the past few years, the trend involved a continuous increase in maximum diameters with sizes up to 600 mm, tbe performed with the same types of hydraulic drill rigs.The choice of the right micropile is anyway linked to and depends on various parameters, such as the soil mechanicfeatures, the diameter to be executed, the most suitable drilling technique and, last but not least, criteria of economiccriteria.
Soilmec covers all drilling methods and rigs suitable for executing small diameter consolidation into the micropile sec
MICROPILESANCHORINGSJETTINGSOIL INVESTIGATIONSTUNNELLINGGEOTHERMALSPECIAL APPLICATIONSThe philosophy of the group is based on the construction of drilling equipment that can offer a high performance anallow, thanks to a modular design, the maximum flexibility of use in the site and which, at the same time, guaranteesthe choice and the application of various technologies in order to profitably drill any kind of soil.Whereas strong specifications are requested, due to the nature of the work to be accomplished, rigs that are dedicatedrigs - according to the technology they apply - have been designed and introduced, in view of their best use and operationresult.
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Micropiles and Anchoring
Equipment
* in micropiling version
MICRODRILLING
PSM-8
PSM-8G
PSM-16G
PSM-8B
SM-14
PSM-20SM-21
SM-30
ST-30*
1024
916
1024
1024
1207
17472025
3659
2622
8.5-9.2
8.5
16
8.5
13.5
20/2221/23
33
32
Model Torque Rotary stroke Max (Rated) power Weight Kinetic daNm mm kW t mechanism
Combinatedboom articulation3900
3900
4000
3900
4000/7000
7000/100004000 7000/10000
14000
14000
103 (85)
103 (85)
200 (176)
103 (85)
123 (119)
155 (135)188 (176)
205 (164)
153 (143)
Combinatedboom articulation
Combinatedboom articulation
Parallelogram
Fixed
Complete boomarticulation
Complete boomarticulation
Tunnel telescopicboom
Fixed
The range consists of articulated hydraulic drills whose kinetic mechanism makes them suitable for creating micro-pand anchoring at differing angles.
The articulated versions of Soilmec and PSM hydraulic drills currently range from 8 to 33 tons in weight, with differotary strokes and mast lengths available, different rotary heads, different push-pull systems, and a wide range of optionaaccessories.
Micropiles are generally laid at angles no greater than 15 , but anchoring and/or drains may use assorted positioningtechniques and particular kinetic mechanisms to achieve other angles.
On sites where it is possible to operate large-scale equipment a vertical 30 ton rig has been developed for diameters upto 500mm and depths up to 55m, exploiting mast length and using special loading systems.
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PSM-8The PSM-8 is a multipurpose drilling rig. Its modular design is engineered for the execution of: Micropiles, Tie-backs,Jet-Grouting, Coring, Drain, Water wells.
The rig is fitted with proportional, hydraulic servo-assisted controls that make the operations smooth and trouble freeven in the hardest working conditions.
Thanks to a particular kinematic mechanism (composed of: 650 mm extendable boom; swivelling +_ 29 ; joint 90 ;motoreducer slew rig for radial drilling, optional)the PSM-8 is a versatility unit that can be tailored to anycustomer need or geological conditions.
The PSM-8 may be further tailored with a wide range of optional items such as:- Jet Grouting- Mud pump (screw type fitted on board, triplex type for external use only)- Top Hammer- Rod carousel- Slew ring < for radial drilling- Radio operated remote control
PowerRated power
kWkW
103 @ 2400 rpm85
Hydraulic SystemMain pumpService pump
l/minl/min
14968+40+33+26
Mast feed/hoist systemStandard cradle strokeRod lenght
Max hoist forceMax feed forceMax speed (slow/fast)
mmmm
kNkNrpm
38453000
Standard21001500
Optional
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601103600
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
1024381
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
300
247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8500 / 92000,07
DEUTZ TCD 2012 L04 Tier 3
HR-10 G
6060
0-17 / 35
MICROPILES AND ANCHORING
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PSM-8Standard Version
MICROPILES AND ANCHORING
2 0 3 9
2 0 3 9
1 2 0 5
9 9 4
2 5 5 731
1 3 0
1010 2950 517 405
6 5 4 1
M a x s t r o
k e
3 8 4 5
90
29
1707
4 1 5 8
R3113
1 9 0 6
R 2 4 6
3
2 9
2 9
1010 2950 2719
9 0
29
6678
6 0 8 9
716 1010
540
2950
1900 510
1885
6561
2 6 5 8
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PSM-8GDesigned mainly for geognostic use, it can be used for vertical drilling micropiles or inclined +/- 13 .
Main features:- Rotation head with 6 ratio gearbox- Fixed kinetic mechanism
Optional:
- Jet-Grouting kit for treatments up to 12 m- Mud pump screw type and triplex type fitted on board- Wire-line winch- Slew ring for inclinated drilling holes
PowerRated power
kWkW
103 @ 2400 rpm85
Hydraulic SystemMain pumpService pump
l/minl/min
14971+46+29+23
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
3750300098
73,611 (14) - 32 (44)
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601103600
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
916 @ 520-832
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
300
247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8200 / 90000,07
DEUTZ TCD 2012 L04 Tier 3
HR-9 coring
MICROPILES AND ANCHORING
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PSM-8GMICROPILES AND ANCHORING
Standard Version
Transport conditions
5419
5013
1550 1900 570 993
5 3 6
6 3 5
5 5 0
S t r o
k e =
3 7 5 0
2 0 2
1 9 3 8
7 ,7
1900
300 1300 300
3 0 0
8 2 9 5 8
6 5 9
1 3 1 3
1794
6020
1900 2325570
2 3 4 3
1900
300 3001300
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PSM-8BThis crawler mounted drilling rig has a joint articulation of new design for the mast and an easy simple use. The unitvery versatile and suitable for specialized works such as: anchors, soil nails, tie-backs, micropiles, jet grouting, e
Main features of the rig are:
- Max torque: 1024 @ 381 rpm/max- Rotary stroke with 2 options (short and long): 2065 mm or 3845 mm- Hydraulic clamp and breaker: diam 60-260 m
A wide range of optional device are available such as:
- Mud pump (screw type fitted on board, triplex type for external use only)- Jet grouting kit for mono, bi or three fluid (max treatment 12 m)- Top hammer- Special low headroom mast, stroke 2100 rpm
PowerRated power
kWkW
103 @ 2400 rpm85
Hydraulic SystemMain pumpService pump
l/minl/min
14971+46+29+23
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
384530006060
0-17 / 35
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601103600
Engine
RotaryMax torqueRotation speed
daNmrpm
1024381
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
300247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8000 / 87000,063
DEUTZ TCD 2012 L04
HR-10
MICROPILES AND ANCHORING
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PSM-8BStandard Version High horizontal drilling
MICROPILES AND ANCHORING
1006 540 1960 435 983
3 8 4 5
6 3 4 4
+ 30
+ 110
+ 30
1006 540 1960 435 1427
3 7 0 3
Tie - backs condition
1006 540 1960 435 996
5 1 9
2 0 7 9
1006 540 1960 435 668
2 7 8 7
3 7 1 8
3 0
+ 30
Transport conditions
1006 540 1960 432
6344
2 6 1 8
829.91
2 8 4
. 9
1 2 3 4
. 9
1 2 3 5
3 0
0
3 0
0
1 9 0 0
Anchors version
Working area
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SM-14
PowerRated power
kWkW
123 @ 2000 rpm119 @ 2200 rpm
Hydraulic SystemMain pumpService pump
l/minl/min
156156
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
400030008945
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-1352665060
Engine
RotaryMax torqueRotation speed
daNmrpm
12070-221
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
400306223002,7
WeightTotal weightAverage pressure on ground
kgMPa
13000 / 140000,07
CUMMINS QSB 4.5 Tier 3
HR-1215600-184
HR-16G
Standard (Cylinder) Optional (Gear motor)700060008787
0-28
Standard Optional50-360
2665060
60-4152665060
MICROPILES AND ANCHORING
Soilmec SM-14 is a multipurpose drilling rig. Its modular design is engineered for the execution of:Micropiles, Tie-backs, Jet-grouting, Drain, Water wells.
The rig is fitted with proportional, hydraulic servo-assisted controls that make the operations smooth. Featured with LoSensing System, it has lower running costs and a reduced wear and tear on components.
Soilmec SM-14 versatility unit that can be tailored to any customer need or geological conditions:
- Available with a wide range of rotary heads ranging from 800 daNm to 2500 daNm (special attachment for each HRare available)
Soilmec SM-14 may be further tailored with a wide range of OPTIONAL items such as:
- Jet-grouting kit for mono, bi or three fluids treatment for 114 mm rods ( 127 mm with special kit)- Kinematic motion 90 mast articulation for tie-back and anchoring drilling (twin cylinders)- Mast rotation by gearmotor for +_ 180
- Service crane for handling of drilling rods and for rods & casing- Designed for working with carousel
- Special mast stroke: 1500 - 1800 - 2100 - 3000 - 7000 mm- Radio operated remote control- Rod carousel 10x114 mm- Double rotary head- Grout pumps- Mud pump
Several hydraulic rotary available with different regulation torque.
Std. kinematic articulation4x90 sector turntable
Radio Remote Control
Travelling Remote Board
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SM-14
2137 3061 2137
1 5
9915
2 1 7 6
2137
10519
3061 2137 1931
2 7 1 6
1076 3061 2137
375
3 5 2
1 7 3 9
7 2 9
3 5 3 7
6 7 1 3
9 8 5 3
500
-500
Corsa 4000
MICROPILES AND ANCHORING
350
650
1076178 3061 2136375
3 5 2
1 7 3 9
1 0 5 2 1
6 1 1 7
Corsa 7000
8 6 4
(Stroke 7000 mm gear motor)Optional version
(Stroke 4000 mm cylinder)Standard version
Transport conditions
Available: Optional kinematism 90 mast articulation and slew ring with motoreducer ( slewing boom articulation )
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PSM-20
PowerRated power
kWkW
155 @ 2400 rpm135
Hydraulic SystemMain pumpService pump
l/minl/min
26086+54+32+22+16
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
720060008383
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3202665060
Engine
RotaryMax torqueRotation speed
daNmrpm
1747295
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
500250029002,0
WeightTotal weightAverage pressure on ground
kgMPa
20000 - 240000,07
DEUTZ TCD 2012 L06 Tier 3
Standard HR-17 G Option HR-21 G2154315
Standard (Gear motor) Optional (Gear motor)1020090008383
0-28
Standard Optional50-360
1707160
ThePSM-20is a multipurpose hydraulic drilling rig. Its modular design is engineered for the execution of micropiles, backs, anchors, jet-grouting, drains, water wells. The rig is fitted with a proportional hydraulic system that makes drill
operations smooth and precise, even in the most difficult operating conditions.The modular design of the PSM-20.The stroke of the drilling rig can be varied from 7200 to 10200 mm (and vice versa) with a simple mast extension (reduction) kit with hydraulic pipe rack. Various systems for the mechanical loading of the drilling rods are available wdepths that range from 18 to 45 m for both vertical and inclined drilling of anchors or tie-backs. The particular kinemamechanism with a 90 joint lets you drill anchors and tie-backs with the rotary drilling over the mast. This particulacondition lets you reduce the mechanical consumption and friction and, in particular, work in total safety. The clamp/jobreaker, thanks to a lifting system fitted with a hydraulic piston with a 600 mm stroke lets you extract the casing
Various optional items and applicable technologies available:
- Top hammer- Vibrorotary- Double rotary- Rotary with 133 mm inner diameter- Jet Grouting for mono, bi and triple-fluid rods - 90 mm max diameter with standard rotary- Jet Grouting for mono, bi and triple-fluid rods - 127 max with rotary type HR21G- Hydraulic loader 2 x 6000 x 140 max- Hydraulic rod loader 2 x 7500 x 127 max- Carousel rod loader 6 x 4500 x 140 max- Carousel rod loader 8 x 4500 x 114 mm- Rods/casings lifting crane- Radio control
MICROPILES AND ANCHORING
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PSM-20Standard version(7200 mm stroke)
Optional version(10200 mm stroke)
1840 2900 611 722 570
6643
1 1 6 5
1 0 2 0 1
MICROPILES AND ANCHORING
Articulation 90 opened Articulation 90 closed
2 5 4 0
1 4 3 5
1 3 4 0
2 3 5
3 3
5 5
931
8 1 2
2 3
2 3
1 0 2 8 0
Working area
9 6 4 1
7 2 0 0
6 0 0
5 2 4
4 9 2
1 3 0 0
201961029007001140
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SM-21
Drilling Control Board
Radio Remote Control Board(optional)
Soilmec SM-21 is a multipurpose drilling rig. Its modular design is engineered for the execution of: Micropiles, Tibacks, Jet-grouting, Anchors, Water wells. Soilmec SM-21 is fitted with proportional, hydraulic servo-assisted contr
so that drilling and positioning operations become easy, precise and smooth. The new hydraulic design optimizes thusage of the rig keeping the running cost down and powering any utility whenever required.
Soilmec SM-21 versatility unit that can be tailored to any customer need or geological conditions:
- Variable speed rotary head- Top hammer- Vibrorotary- Double rotary- Reverse circulation
Soilmec SM-21 standard version is already equipped with some important items:
- Foam pump- Rod carousel for N 6 x 3000 mm long rods
Soilmec SM-21 may be further tailored with a wide range of OPTIONAL items such as:
- Jet-grouting: Soilmec SM-21 is able to reach treatment up to 20 m in single passage. The rotary hollow passage hanow been increased to suit up to 140 mm o.d. rods
- Service crane for handling of drilling rods and for rods & casing- Radio operated remote control, c/w hydraulic control panel- Rod carousel. We also have the following options:
N 10 x 3000 mm; N 10 x 4500 mm and N 2 x 6000 mm long rods- Double rotary- Vibrorotary
PowerRated power
kWkW
188176
Hydraulic SystemMain pumpService pump
l/minl/min
26617+64+64+26
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
4800300014179
0-24
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3152665060
Engine
RotaryMax torqueRotation speed
daNmrpm
2025179
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
500
363125002,48
WeightTotal weightAverage pressure on ground
kgMPa
210000,07
DEUTZ TCD 2013 L06 2V Tier 3
HR-20 HR-373659127
Cylinder Gear motor700060001131130-29
Standard Optional60-415
2665060
MICROPILES AND ANCHORING
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SM-21
1811
1 3 3 6
1 5
1483
2
5 5
2 4 7 0
1831
8 4 7
2 5 5
110 4 7 7 1
562
2 7 2 4
Standard Version
MICROPILES AND ANCHORING
Transport conditions
2900
3642 4242
10501
3 0 1 8
3 2 4 3
3 2 6 5
Ht
Pt
9 0
1 5
Stroke 7000
1440 800 2900
R 3597 MinR 4350 Max
610
1 0 5 3 3
1440 800 2900 610
R 3597 MinR 4350 Max
1 0 5 0 3
1 5 9 0
Ht
Pt
Stroke 4800
Anchors - Tie back version
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SM-30Following the several requests for drilling micropiles and performing deep jet grouting treatments Soilmec designed new SM-30 (multipurpose) hydraulic rig.
Main characteristics are:
- Depth: 55 m in jet grouting without manual operations- Rotary feed stroke: 14,2 m- Rotary torque: ranging from 1860 to 3659 daNm- Rod feeder: n. 2 x 12 m rods- Total operating weight: 33 tons- Possibility to work with various rotaries, Top Hammers and DTH.
Additional technical features:
- Load sensing hydraulic system .- Two main hydraulic pumps for a total delivery of 352 l/min, with variable displacement and constant power.- All the movements are controlled by electro-hydraulic proportional joysticks, inside and outside the cabin, allowing
operator to work in the easiest way.- Cable pull-down by 12 ton winch.- Casing extractor (200 kN, stroke 750 mm)- 3rd clamp for double string battery (rod and casing)
PowerRated power
kWkW
205164
Hydraulic SystemMain pumpService pump
l/minl/min
35296+37+24+20
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
1420012000
1212
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3152665060
Engine
RotaryMax torqueRotation speed
daNmrpm
20250-117
Service winchMax line pull 1st layerRope diameter
kNmm
6516
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
6004510
2550 - 37002,2
WeightTotal weightAverage pressure on ground
kgMPa
330000,082
CUMMINS QSB 6.7C Tier 3
HR-20 HR-3736590-83
Standard Optional50-360
2665060
60-4152665060
MICROPILES AND ANCHORING
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SM-30
Transport conditions
Standard Version
MICROPILES AND ANCHORING
548445105069
3 1 5 0
2
9 2 1
2500
15063
3 1 5 0
3700
8 7 3
600
3629
4510
3237 Max
2738 Min
Stroke 14200
1 8 5 7 9
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ST-30The ST-30 hydraulic tunnel machine is designed for sub-horizontal consolidation, for half-section or full-section drilup to a maximum height of 6.98 m from ground level.
A special accessories kit lets you use the equipment also for vertical or inclined drilling, for traditional consolidationthe invert of the tunnel with a stroke of 14 m and a max diameter of 114 mm.This feature means full-range use of the equipment for the best investment and operating flexibility.
Tunnel version (5 )
PowerRated power
kWkW
153143
Hydraulic System*Main pumpService pump
l/minl/min
29755+25
Mast feed/hoist systemStandard cradle stroke
Max hoist forceMax feed forceMax speed (slow/fast)
mm
kNkNrpm
14000
8484
0-6-30
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2251593830
Engine
RotaryMax torqueRotation speed
daNmrpm
1027221
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
600
37002500 - 37401,5
WeightTotal weightAverage pressure on ground
kgMPa
320000,09
DEUTZ TCD 2012 L06
HR-12
* double hydraulic system (diesel+electric)
MICROPILES AND ANCHORING
10894
1 7 5 0
3 9 5 8
7 1 9 7
6 5 0
R 3 1 5 0
R
2 5 5 0
R 3 8 0
0
R 5 4 4
7 5
1 7 6 9 1Stroke 14000
5 4 4 7 M A X .
1 7 5 0
7 1 9 7
8317
3740
20
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ST-30Standard Version
Jet Grouting version
MICROPILES AND ANCHORING
3422
5260
2700
3740
2 4 5 6
1 7 5 0
4 0
2 0 0
800200
6 7 5 3
Stroke 7000
1 2 4 9 2
600
3524
2180
3400
600
3524
3400
2200
3 3
5260
2700 3422
3740
800
200
1 7 5 0 4 0 +_ 5
2 4 5 0 0
2 5 0 0 0
2 2 0 0 0
D e p
t h D
. 9 0 T 1
D e p
t h D
. 9 0 T 2
3 0 0 0
Stroke 7000
1 0
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Jet GroutingMICRODRILLING
Technique Jet grouting technique consists of dissaggregating the soil and mixing it with cement mixtures.
MAIN APPLICATIONS:- underpinning- diaphragm walls- tunnel consolidations- bottom plugs- slopes consolidations- dam cut-offs- diaphragm walls gaps- break-in and break-out for TBM
MAIN ADVANTAGES:- wide range of soils that can be successfully treated.- capability to obtain columns of consolidated soil with diameter ranging from 60 to more than 300 cm by using sma
diameter drilled holes, in general not larger than 100 140 mm.- capability to overpass pre-existing foundations, boulders, rocky layers.- use of light weight and small size drilling rigs in small working areas.
Jet grouting techniques are world-wide classified into three categories according to the number of injected fluid- mono-fluid system: cement grout is used as disaggregating and consolidating fluid (TREVIJET T1)- double-fluid system: cement grout plus air are used as disaggregating and consolidating fluid (TREVIJET T1/- triple-fluid system: water plus air are used as disaggregating fluid while cement grout is used as consolidating fluid
(TREVIJET T2)
The site organization is very important for the three methods. The average total installed power is the following:- mono-fluid system: 600 700 HP- bi-fluid system: 700 800 HP- triple-fluid system: 850 1.000 HP
MONO-FLUID(up to 100 cm column dia.)Simultaneous break-up and mixing of soil by a jet of cement grout. Rotary and Roto-Percussion drilling systems can adopted by using the same jetting rods. The self-drilling monitor can be equipped with 1 or more jetting nozzle
BI-FLUID(up to 250 cm column dia.)Simultaneous break-up, partial removal and mixing of soil by a combined jet of cement grout plus air. Nozzles aredesigned to allow air-jet to create shroud around the grout-jet. By this effect the grout jet can be more efficient,maintaining sufficient energy to perform larger columns. Rotary and Roto-Percussion drilling system can be adopted busing the same jetting rods.
TRIPLE-FLUID(up to 300 cm column dia.)Simultaneous break-up, partial removal of finer particles and mixing of soil by jets respectively of water plus air, acement grout. Rotary drilling systems can be adopted by using the same jetting rods. In case of difficult soils, drillioperations have to be performed with an auxiliary roto-percussion drilling string.
Drilling method
22
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Jet GroutingMICRODRILLING
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Jet GroutingMICRODRILLING
24
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Drill withFIXED KINETIC
Drill with
COMPLETE BOOMARTICULATIONAND COMBINATEDBOOM ARTICULATION PSM-8
PSM-8B
SM-14
PSM-20
SM-21
12
12
16
21
20
76 (90)
76 (90)
114 (127)
90 (127)
140
Model Treatment depth Allowed rod diameter m mm
PSM-8G
PSM-16G
SM-30 *
ST-30 (Vertical version)
12
16
32
25
76 (90)
127
140
114 (127)
Model Treatment depth Allowed rod diameter m mm
* special equipment with triangular support, SR-30 derivation.
ST-15
ST-20
ST-30
PST-60
ST-120
11
14.2 - 16
14
24
24
114 (127)
114
114 (127)
90 (127)
90 (127)
Model Treatment depth Allowed rod diameter m mm
Drill withTUNNEL TELESCOPICBOOM
All models in the SOILMEC/PSM range are suitable for jet grouting.
It is possible to choose the jet grouting configuration when first setting up, from the wide range of rotaries, with aninternal tube from 93 to 143 mm, together with the matching chuck, for column treatments up to 3000 mm in diameterand compatible with the type of soil.
Drills initially designed for other technologies may also be adapted for jet grouting using the appropriate transformatikits available for individual models.
Single pass treatments, starting from 12 m are possible with the PSM 8, the lightest rig in the range, then upto 36 m with the special SM-30 that, with the aid of a special loading system, can reach a depth of 55 m.
Jet GroutingMICRODRILLING
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Notes:1) Volumetric efficiency :100%.2) Mechanical efficiency: 90%
SOILMEC pumps are used for high pressure grout technologies for soil consolidations.
The experience gained in the oil field as well as in soil improvement over the last two decades, has enabled to develosturdy and reliable.
Soilmec pumps are mechanically driven through a system made of clutch, gearbox, cardan joint and chain.
Optional items:- Diesel engines of different brands- Booster pump- Visualizing and recording devices for treatment parameters- Container or skid-mounted version
Max pressurebar (psi)
Max deliverylt./min (G,P,M.)
Nominal powerkW (HP)
Model
Jet GroutingMICRODRILLING
26
5T-400J
7T-500J
7T-600J
7T-800J
7T-1000J
900 (13.050)
900 (13.050)
800 (11.600)
750 (10.880)
800 (11.600)
442 (116)
599 (158)
760 (200)
614 (162)
682 (180)
298 (400)
373 (500)
447 (600)
597 (800)
746 (1000)
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Containerized version
Skid version
6055
Only for5T-400J, 7T-500J e 7T-600J
2 5 8 5
2435
High pressure pumpsJET GROUTING - JOB SITE ACCESSORIES
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High Pressure PumpsJET GROUTING - JOB SITE ACCESSORIES
28
5T400J
5T-400J3 - 3 1/2 - 4
5
900 (13.050)
442 (116)298 (400)
12.500 (27.560)
Plunger diameter
Stroke
Max discharge press.
Max deliveryNominal power
Mass (approx.)
7T500J
7T-500J3 - 3 1/2 - 4
7
900 (13.050)
599 (158)
373 (500)
13.400 (29.550)
Plunger diameter
Stroke
Max discharge press.
Max delivery
Nominal power
Mass (approx.)
7T600J
7T-600J3 1/2 - 4 - 4 1/2
7
800 (11.600)760 (200)
447 (600)
14.000 (30.870)
Plunger diameter
Stroke
Max discharge press.Max delivery
Nominal power
Mass (approx.)
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7T1000J
7T800J
High pressure pumpsJET GROUTING - JOB SITE ACCESSORIES
7T-800J3 1/2 - 4 - 4 1/2 - 4 3/4
7
750 (10.880)
614 (162)
597 (800)
23.000 (50.700)
Plunger diameter
Stroke
Max discharge press.
Max delivery
Nominal power
Mass (approx.)
7T-1000J4 - 4 1/2 - 4 3/4 - 5
7
800 (11.600)
682 (180)
746 (1.000)
24.000 (52.900)
Plunger diameter
Stroke
Max discharge press.
Max delivery
Nominal power
Mass (approx.)
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PSM-8 / PSM-8BTo use 90 mm diameter rods the optional HR-10 G rotary is required.Systems for measuring and recording the drilling parameters can be fitted.
JET GROUTING - COMPLETE AND COMBINATED BOOM ARTICULATIONS RIG
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
30
PowerRated power
kWkW
10385
Hydraulic SystemMain pumpService pump
l/minl/min
149
Mast feed/hoist systemStandard cradle strokeRod lenght
Max hoist forceMax feed forceMax speed (slow/fast)
mmmm
kNkNrpm
38453000
6060
0-17 / 35
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601103600
Engine
RotaryMax torqueRotation speed
daNmrpm
1024382
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
300
247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8500 / 92000,07
HR-10 HR-101024382
12000 12000
76 90 76 90
9200 8800
10385
149
38453000
6060
0-17 / 35
60-2601103600
1510
300
247419002,36
8000 / 88000,07
PSM-8 PSM-8B
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PSM-8 / PSM-8BJET GROUTING - COMPLETE BOOM ARTICULATI
10 10 2950 1 204 470
8 6 0
s t r o
k e =
3 8 4 5
1 3 2 6 0
1 4 5 3 2
1010 2950 627 470
8 6 0
s t r o
k e =
3 8 4 5
1 3 2 6 0
1 4 5 3 2
C E M E N T
A I R
C E M E N T
A I R
PSM-8 PSM-8B
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SM-14JET GROUTING - COMPLETE BOOM ARTICULATION
The SM-14 is very versatile and particularly suitable for jet grouting, with an appropriate transformation kit.
- Max depth treatment: 16 m (monofluid system) and 15,4 (bifluid/trifluid system) with rod up to 127 mm diameter cspecial adapter kit- Systems for measuring and recording the drilling parameters can be fitted- Variable rotary available
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
32
15400 16000
90 - 114 - 127
13800
PowerRated power
kWkW
123 @ 2000 rpm119 @ 2200 rpm
Hydraulic SystemMain pumpService pump
l/minl/min
156156
Mast feed/hoist systemStandard cradle strokeRod lenght
Max hoist forceMax feed forceMax speed (slow/fast)
mmmm
kNkNrpm
40003000
8945
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3152665060
Engine
RotaryMax torqueRotation speed
daNmrpm
12070-221
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
400
306223002,7
WeightTotal weightAverage pressure on ground
kgMPa
13000 / 140000,07
CUMMINS QSB 4.5 Tier 3
HR-1215600-184
HR-16G
Standard (cylinder) Optional (gear motor)70006000
8787
0-28
Standard Optional50-360
2665060
60-4152665060
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SM-14
18713
2300
1 5 1 5
1076
500
500 3061 2137
201
0
(90)
Max. 114
Stroke 4000
2 0
Stroke15403 T2
Stroke16000 T1
JET GROUTING - COMPLETE BOOM ARTICULATI
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PSM-20The PSM-20 hydraulic drilling rig, with the relevant kit, lets you execute jetting treatments down to a depth of 21 mwithout the use of rod loaders.The jet grouting kit has a special telescopic extension. In fact, the jet extension guided by the rotation head, slides onthe main mast so you can transport the rig at the end of the job with the kit completely mounted and ready for use onanother site.
90 mm diameter rods are used with the standard rotary.
To use 127 mm diameter rods, the optional HR-21 rotary is required.
Systems for measuring and recording the drilling parameters can be fitted.
JET GROUTING - COMPLETE BOOM ARTICULATION
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
* optional rotary, 127 mm34
21000
90 (127*)
21500 22500
PowerRated power
kWkW
155 @ 2400 rpm135
Hydraulic SystemMain pumpService pump
l/minl/min
26086+54+32+22+16
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
720060008383
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3202665060
Engine
RotaryMax torqueRotation speed
daNmrpm
1747295
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
500
250029002,0
WeightTotal weightAverage pressure on ground
kgMPa
20000 - 240000,07
DEUTZ TCD 2012 L06 Tier 3
Standard HR-17 Option HR-21 (Gear motor)2154315
Standard (Gear motor) Optional (Gear motor)1020090008383
0-28
Standard Optional50-360
1707160
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PSM-20JET GROUTING - COMPLETE BOOM ARTICULATI
Closed versionwith low rotary
2 4 7 5 9
1 5 0 5 8
, 6 7
1 0 2 2 8
, 5 9
Max version with rotary on top(max treatment 21 m in monofluid version)
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SM-21The new SM-21 is very versatile and particularly suitable for jet grouting, with an appropriate transformation kit.
- Max treatment depth: 20 m single passage and 51 m with rod carousel- Systems for measuring and recording the drilling parameters can be fitted.
Drilling control board
Drilling remotecontrol board (option)
JET GROUTING - COMPLETE BOOM ARTICULATION
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
36
20000
140
22000 24000
PowerRated power
kWkW
188176
Hydraulic SystemMain pumpService pump
l/minl/min
26617+64+64+26
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
4800300014179
0-24
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3152665060
Engine
RotaryMax torqueRotation speed
daNmrpm
2025179
Service winchMax line pull 1st layerRope diameter
kNmm
2010
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
500
363125002,48
WeightTotal weightAverage pressure on ground
kgMPa
210000,07
DEUTZ TCD 2013 L06 2V Tier 3
HR-20 HR-373659127
Cylinder Gear motor700060001131130-29
Standard Optional60-415
2665060
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SM-21
4300 1337 min
3 3 5 0
965
925
2 0 0 0 0
S t r o
k e
j e t t i n g v e r s
i o n
m a x
1 4 0
2 3 7 6 3
2 0
2500
Stroke 4800
6 0 0 0
1 0 0 0 0
1 5 1 5
JET GROUTING - COMPLETE BOOM ARTICULATI
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PSM-8GThePSM-8Ghydraulic drilling rig, with the relevant kit, lets you execute jetting treatments down to a depth of 12 mwithout the use of rod loaders. The jet grouting kit has a special telescopic extension.
The jet extension in fact, guided by the rotary head, slides on the main mast so you can transport the rig at the end ofthe job with the kit completely mounted and ready for use on another site.
- 76 mm rods are used with the standard rotary- To use 90 mm diameter rods the optional HR-9L coring rotary is required
Systems for measuring and recording the drilling parameters can be fitted
JET GROUTING - FIXED KINEMATIC
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
38
12000
76 (90)
9200
PowerRated power
kWkW
103 @ 2400 rpm85
Hydraulic SystemMain pumpService pump
l/minl/min
14971+46+29+23
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
3900300098
73,611 (14) - 32 (44)
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601103600
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
916 @ 520-832
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
300
247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8200 90000,07
DEUTZ TCD 2012 L04
HR-9 coring
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PSM-8GJET GROUTING - FIXED KINEMATIC
5540
1550 1900 570 993
536
550
1032
14612
Corsa= 3750
202
1938
C E M E N T
A I R
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PSM-16GJET GROUTING - FIXED KINEMATIC
The PSM-16G drilling rig with the special kit can execute column jet grouting to a depth of 16 m (monofluid system
Optional tools:- Thrust block with pistons on mast for drilling inclined piles- Ready for systems to record drilling parameters
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
40
90 (127)
16
15000 - 17000
PowerRated power
kWkW
200@2400 rpm176 @ 1900 rpm
Hydraulic SystemMain pumpService pump
l/minl/min
280142+64+44+22
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
40003000195130
0,14 - 0,58
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-3203408600
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
10241000
Service winchMax line pull 1st layerRope diameter
kNmm
3014
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
400
2760230023
WeightTotal weightAverage pressure on ground
kgMPa
15000 - 170000,7
DEUTZ TCD 2013 L06 2V
HR-10 coring
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PSM-16GJET GROUTING - FIXED KINEMATIC
12253,55
2922400 665 2761 665 400 4001500
400 665 2761 624 564
7110
19356 (Stroke17000)
Transport conditions
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SM-30The SM-30 hydraulic drilling rig is designed for particularly difficult jobs working at great depth with excellent jetperformance.
- Depths of 55.5 m can be reached using 140 mm diameter rods with a rod loader- Systems for measuring and recording the drilling parameters can be fitted- Single jetting treatments can be executed to a depth of 31.5 m
JET GROUTING - FIXED KINEMATIC
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
Single pass treatment mm
42
55000
140
34000
PowerRated power
kWkW
205164
Hydraulic SystemMain pumpService pump
l/minl/min
35296+37+24+20
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
1420012000
1212
0-28
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
50-3152665060
Engine
RotaryMax torqueRotation speed
daNmrpm
20250-117
Service winchMax line pull 1st layerRope diameter
kNmm
6510
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
600
45102550 - 3700
2,2
WeightTotal weightAverage pressure on ground
kgMPa
330000,082
CUMMINS QSB 6.7C Tier 3
HR-20 HR-3736590-83
Standard Optional50-360
2665060
60-4152665060
31500
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SM-30
Transport conditions
JET GROUTING - FIXED KINEMATIC
114 mm(Max D 140)
3700
1 7 4 4 0
3 6 2 8 6
600
6 0 6
3237 Max2738 Min
3629
3629
2 0 0 0
3 4
2 7
M a x
t r e a
t m e n
t d e p
t h 3 1 3 9 0 m m
1 1 4 m m
Stroke 14200 mm
45105069 5473
3 1 5 0
2 9 2 1
2500
3 1 5 0
5
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ST-15Designed for use in the tunnelling version, the new ST-15 can be executed jet grouting method with the relevant ki
Optional devices:- Systems for measuring and recording the drilling parameters can be fitted
See the working area in the section Tunnelling pag. 66
JET GROUTING - TUNNELLING RIG
* double idraulic system (diesel+electric)
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
11250
90 (127)
12750
PowerRated powerElectric motor (optional)
kWkWkW
928590
Hydraulic System*Main pumpService pump
l/minl/min
221 (28)54 (25)
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
700060005252
7-25
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2251593830
Engine
RotaryMax torqueRotation speed
daNmrpm
1028147
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
350254421002,1
WeightTotal weightAverage pressure on ground
kgMPa
122500,09
DEUTZ BF4M 2012
HR-10
Winch
44
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ST-15JET GROUTING - TUNNELLING RI
Transport conditions (Standard version)
Working Condition Std
Working Condition with extension
Stroke 750
Stroke 7000
1 0 2 0
21002520
350
4800
858
2538
2544
1670
1 1 2 7 0 T 1 s / T 2
4 3 1 0
8 7 0 1
3 4 9
M a x .
3 0 5 7
M i n
. 2 0 5 7
M a x .
2 0 2 0
M i n
. 1 0 2 0
275
M i n
. 1 0 2 0
M a x .
2 0 2 0
2100350
2544962
1 0 2 0
M a x .
5
9058
1 0 4 9
1 5 0 5 9
7 1
9 4 5
1 7 3 2
3218
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ST-20JET GROUTING - TUNNELLING RIG
Designed for use in the tunnelling version, the new ST-20 can be executed the jet grouting method with the relevant ki
- Systems for measuring and recording the drilling parameters can be fitted.
See the working area in the section Tunnelling pag. 66
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
22000
90 (127)
12750
PowerRated powerElectric motor
kWkWkW
129@2400 rpm116@1900 rpm
90
Hydraulic System*Main pumpService pump
l/minl/min
15086+86+34+22+22+12
Mast feed/hoist systemStandard cradle strokeMax hoist forceMax feed forceMax speed (slow/fast)
mmkNkNrpm
142006767
9 / 32
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2251493830
Engine
RotaryMax torque
Rotation speed
daNm
rpm
1028
147
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
400
328024901,63
WeightTotal weightAverage pressure on ground
kgMPa
210000,10
DEUTZ TCD 2013 L04 2V
HR-10
Winch
* double idraulic system (diesel+electric)46
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ST-20JET GROUTING - TUNNELLING RI
4022
4943,3 8807,5
2078,7 823 850
16995
884 9,2
2770,8
4 1 9 5
, 3
4 9 6 0 R 5
1 5 0 0
2000
1600400 400
20.500 kg
4 9 3
2 0 5 8
3193
4 3
. 1
5775
2 4 6
148
11950
11595 207
1 4 0 5
790 4022 963
3282
823 6502550
2982
5 8 9
1 5 4 5
5 8 . 4 3
0 0 0
14 200
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ST-30JET GROUTING - TUNNELLING RIG
Designed for use in the tunnelling version, the new ST-30 can be executed the jet grouting method with the relevant ki
Optional device:- Systems for measuring and recording the drilling parameters can be fitted.
See the working area in the section Tunnelling pag. 66
Control Parameters Display
Radio Remote Control
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
16000
114
28000-30000
PowerRated power
kWkW
153143
Hydraulic System*Main pumpService pump
l/minl/min
29755+25
Mast feed/hoist systemStandard cradle strokeMax hoist forceMax feed forceMax speed (slow/fast)
mmkNkNrpm
140008484
0-6-30
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2251593830
Engine
RotaryMax torqueRotation speed
daNmrpm
1027221
UndercarriageTrack shoe widthOverall lenght
Overall widthTravelling speed
mmmm
mmkm/h
6003740
2500 - 37401,5
WeightTotal weightAverage pressure on ground
kgMPa
320000,09
DEUTZ TCD 2012 L06 2V
HR-12
* double hydraulic system (diesel+electric)48
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ST-30JET GROUTING - TUNNELLING RI
52602700 3422
3740800
200
1 7 5 0 4 0 +_ 5
2 4 5 0 0
2 5 0 0 0
2 2 0 0 0
D e p
t h T r e a
t m e n
t D
. 9 0 T 1
D e p
t h t r e a
t m e n
t D
. 9 0 T 2
3 0 0 0
Stroke
1 0
600
35243400
2200
3 3
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PST-60JET GROUTING - TUNNELLING RI
8054
6120
4 2 6 2
1 5 0 0
7 6 0
R6700
R6475
4 2 6 2
13400
R6475
R 3 6 7 5
13 400
4 2 6 2
1 0 6 6
1 0 7 0 0
stroke 24000
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ST-120JET GROUTING - TUNNELLING RIG
Designed for use in the tunnelling version, the new ST-120 can be modified for the jet grouting method with the relevakit.
Optional device:- Systems for measuring and recording the drilling parameters can be fitted
See the working area in the section Tunnelling pag. 66
Max rod diameter mm
Max treatment mm
Operative weight (jet grouting configuration) kg
24000
114
11800
PowerRated powerElectric motor
kWkWkW
16413590x2
Hydraulic System*Main pumpService pump
l/minl/min
214x2142/2x(158+158)+2x+158
Mast feed/hoist systemStandard cradle strokeMax hoist forceMax feed forceMax speed (slow/fast)
mmkNkNrpm
16000 / 18000 / 21000 / 240008484
5-30
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2251593830
Engine
RotaryMax torque
Rotation speed
daNm
rpm
1207
221
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
800
500039001,35 / 0,84
WeightTotal weightAverage pressure on ground
kgMPa
1150000,19
CUMMINS QSB 6.7
HR-12
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11706
1 4 4 6
8 6 6 9
1 0 2 0 M I N
.
1 6
3 5 2 0 M A X
.
4000
800
4500
7685 1000 10500
13000
6200
3970 1 0 2 0 M I N
.
3 5 2 0 M A X
.
3 6 0 0 M I N
.
6 6 0 0 M A X
.
1135 25580
STROKE 21000 STROKE 2000 4000
4 7 0 0
4000
Working configuration21 m
ST-120JET GROUTING - TUNNELLING RI
1 2 5 2 0
7685
12000
10715
1 2 7 8 0 A 1 6
1 5
M I N
.
M A X
.
3 6 0 0 M I N
.
6 6 0 0 M A X
.
28475
STROKE 18500 STROKE 2000
4500
4000
800
Working configurationJET 24 m(Rotary stroke 18000 mm, with mandrino passante)
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ST-120JET GROUTING - TUNNELLING RI
TREATMENT AREA AT 5
R 7 2 1 6
R 5 2 6 6
TREATMENT AREA AT 11
R 7 9 8 2
R 7 3 1 4 2 5 0 0
1 0 2 0
TREATMENT AREA AT 4
R 7 0
9 2
R 4 9 3 1
TREATMENT AREA AT 10
R 7 8 5 2
R 6 9 6 7 2 5 0 0
1 0 2 0
TREATMENT AREA AT 15
R 8 9 1 6
R 8 3 2 8
TREATMENT AREA AT 3
R 6 9
6 9
R 4 5 9 7
TREATMENT AREA AT 9
R 7 7 2 3
R 6 6 2 3
2 5 0 0
1 0 2 0
TREATMENT AREA AT 14
R 8 3 7 1
R 7 9 9 7
TREATMENT AREA AT 2
R 6 8 4
5
R 4 2 6 4
TREATMENT AREA AT 8
R 7 5 9 4
R 6 2 8 1
2 5 0 0
1 0 2 0
TREATMENT AREA AT 13
R 8 2 4 5
R 8 0 1 5
TREATMENT AREA AT 1
R 6 7 2 2
R 3 9 3 2
TREATMENT AREA AT 7
R 7 4 6 8
R 5 9 4 1
2 5 0 0
1 0 2 0
TREATMENT AREA AT 12
R 8 1 1 3
R 7 6 6 3
RAMS ROTATION AXISTREATMENT AREA AT 0
R 6 6 0
0
R 3 6 0 0
TREATMENT AREA AT 6
R 7 3 4 2
R 5 6 0 3
2 5 0 0
1 0 2 0
Working radius
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Soil InvestigationMICRODRILLING
Soilmec has created a range of hydraulic probes especially for soil investigation.
Operations performed for soil investigation can be broken down into three main categories: Geo-technical investigation (defining soil characteristics) Geo-mechanical investigation (analysis of the mechanical behaviour of rocky masses) Geo-physical investigation (analysis of the dynamic behaviour of soils and their deformability)
For all these main purposes, the use of appropriate core-boring systems is necessary when taking soil samples fosubsequent analysis in a laboratory or onsite, in order to define the morphological stratigraphy of the soil undeinvestigation.The information thus acquired influences and makes it possible to choose the most appropriate type of foundations anthe most suitable drilling technology, in both technical and economic terms and according to the way they are to bexecuted.
Geo-technical and geo-mechanical investigations are carried out using conventional or variable diameter wire-line core-boring.Core-boring defined asconventional uses:
Type B core barrels B (single) Type T2 double core barrels Type T6 double core barrels Type T6S double core barrels
Special additional sample-takers, such as Denison, Ostemberg, and Shelby may be requested.When carrying out the job, the required depth is reached by joining additional sections of auger.
Wire-line core-boring uses double core barrels in which the internal tube, together with the sample in question, may
be brought back to the surface by means of a steel cable raised by an auxiliary winch installed onboard the rigThis eliminates the need to assemble and dismantle the masts, thus making the process more rapid, efficient and economicaThere are various international nomenclature systems for the different diameters, originating from the leading manufacture(series Q, series K).When samples are required from weak or unstable soils, the Geobor series of triple-tube core-barrels are used
Geophysical investigations
Its a method that measures onsite the longitudinal and transverse seismic wave speeds in order to identify the deformabilitparameters. The required values are obtained by measuring the time taken for the seismic impulses to travel from aemitter to a receiver placed inside the probe cavity and encased in the appropriate tubing.
The main common feature of the various core barrels, according to the nature of the soil to be sampled, is the use of acore bit in hard alloy, with tungsten carbide inserts, or impregnated or mounted diamond.
Drilling using fluids, such as muds or biodegradable polymers, requires a higher rotation speed than that required bconventional drilling for micro-piles and tie rods, as shown in the diagram below:
In order to avoid a diamond dill bit shattering, owing to the weight of the drill string, the special rigs constructed bSoilmec and PSM are all equipped with a special hydraulic balancing system, thus eliminating this risk.
The rigs in the current PSM range designed for soil investigation, all of which can be identified by the letter G, consistwo units, with weights of 8 and 16 ton respectively, in either crawler or truck-mounted versions, with special 700 t1000 rpm rotary heads, a fixed kinetic mechanism for precision work and a hydraulic piston push-pull system with extractvalues between 9.5 tons and 19.5 tons, all with a wide range of accessories.
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Soil InvestigationMICRODRILLING
CONVENTIONAL EQUIPMENT FOR GEO-MECHANICAL AND GEO-TECHNICAL INVESTIGATION
C O R E R S
S A M P L E T A K E R S
R O D S
C A
S I N G S
W I R E L I N E C O R E R S
H E A V Y
S T D
O S T E R B E R G
D E N I S O N
S H E L B Y
Simple
T2
T6
T65
T6 TRX
hole
Core mm
Core mm
Core mm
Core mm
Core mm
46 56 66 76 86 101 116 131 146
32
32
42
42
52
52
62
62
57
72
72
67
83
84
79
72
76
96
93
56
90
109
108
101
103,5
120
123
118
ext. mm
inspection casing
and thickness of sample taker
101
inox
88,9/2
86
PVC
63/1,3
101
PVC
75/1,6
116
PVC
82/1,7
83
galvanized
83/1,5
100
galvanized
100/1,5
89
galvanized
88,9/2
101
galvanized
101,6/2
Type
Thickness mm
Weight Kg/3 mt
e mm
i mm
weight Kg/ml
e mm i mm
weight Kg/ml
x Type
RODS e mm
RODS i mm
HOLE mm
CORE mm
42
5
13,5
50
7
23,5
70
4
23,2
76
6,35
36
90
6,35
73
114
6,35
60
140
8,8
96
44
37
3,1
54
47
4,4
64
57
5,2
74
67
6,2
84
77
6,9
98
89
10,6
113
104
12,6
128
119
14,3
143
134
15,5
10185
18,4
127107
28,9
152134
131
178162
33,4
203183
47,6
244244
57,8
273253
64,8
AQ
44,5
34,9
48
27
BQ
55,6
46
60
36,5
NQ
69,9
60,3
75,8
47,6
HQ
88,9
77,8
96
63,5
PQ
114,3
103,2
112,6
85
SQ
139,7
125,4
146
107
RODS CASING CORERS
2000
1800
1600
1400
1200
1000
800
600
400
200
036 46 56 66 76 86
W e i g h t o n d i a m o n d c r o w
n ( k
g )
very hardground
mediumhard ground
softground
Reccomended Pressure - Diamond Crowns1500
1400
1300
1200
1100
1000
900
800
700
600
500400
300
200
100
36 46 56 66 76 86 101116 131 146
S p e e d R e v o l u t i o n s / m i n
Reccomended Rotation Speed
D i a m o n d i m p r e g n a t e d
D i a m o n d e m b e d d e d
T u n g s t e n ca r b id e
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PSM-8GThe PSM-8G hydraulic drilling rig has been designed and built specifically for geognostic use. The high rotation speethe hydraulic rotary allows continuous conventional core drilling both with hard alloy crowns and diamond crowns.
Furthermore, it is suitable for wire-line core drilling down to a depth of 320 m.The wide section mast with fixed kinematic mechanism houses a cylinder pull-push system for precision core drillingFurthermore, the drilling rig has specific pressure gauges on the control panel for balancing the hydraulic drilling batterto protect the diamond crowns.
Main features:- Rotary head with 6-speed transmission and a maximum speed of 832 rpm.- Fixed kinematic mechanism with +/- 13 mast inclination- Extraction capacity: 9800 kg- Hydraulic balancing
Optional:- Triplex mud pump 185 L/45 bar- Wire-line winch - capacity 320 m
- Thrust block with pistons for inclined drilling- Jet-grouting kit: 12 m treatment
SOIL INVESTIGATION
PowerRated power
kWkW
10385
Hydraulic SystemMain pumpService pump
l/minl/min
14971+46+29+23
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
375030009873
11 (14) - 32 (44)
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-26011
3600
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
9160 - 832
Service winchMax line pull 1st layerRope diameter
kNmm
1510
UndercarriageTrack shoe widthOverall lenghtOverall widthTravelling speed
mmmmmmkm/h
300247419002,36
WeightTotal weightAverage pressure on ground
kgMPa
8200 90000,063
DEUTZ TCD 2012 L04
HR-9 coring
Wire-line winch (optional)Drum capacityRope diameter
mmm
3205
Mud pumpMax deliveryMax pressure
l/minbar
18545
58
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PSM-16GSOIL INVESTIGATION
Specific equipment for Soil Investigation, designed for deep core drilling.
The high pull/push values and the high hydraulic power installed lets you use fast rotary speeds (over 1000 rpm) fconventional and wire-line diamond core drilling to great depths.
Main features:
- Rotary head with 6-speed transmission (maximum speed: 1000 rpm)- Fixed kinematic mechanism- Extraction capacity: 19500 kg- Hydraulic balancing
Optional devices:
- Triplex mud pumps 185/45 bar- Wire-line winch, 800 m rope capacity
- Thrust block with pistons for inclined drilling- Jet-grouting kit- Double rotary
PowerRated power
kWkW
200176@1900 rpm
Hydraulic SystemMain pumpService pump
l/minl/min
280142+(64+44+22)
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
40003000 (6000)
195130
0,14 / 0,58
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-3203,48,6
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
10241000
Service winchMax line pull 1st layerRope diameter
kNmm
3014
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
400
276023002,3
WeightTotal weightAverage pressure on ground
kgMPa
15000 - 170000,07
DEUTZ TCD 2013 L06 2V
HR-10 coring
Wire-line winch (optional)Drum capacityRope diameter
mmm
8006
Triplex mud pump (optional)Max deliveryMax pressure
l/minbar
18545
60
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PSM-16G
Transport conditions
SOIL INVESTIGATION
400 665 2761 624
4832
4 0 0 0
9 0 0 5
, 5 4
400 1500 40019886242761665400
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STM-8GSOIL INVESTIGATION
Specific equipment for Soil Investigation, designed for deep core drilling, truck-mounted (preferability to MercedeIveco trucks).
The high pull/push values and the high hydraulic power installed lets you use fast rotary speeds for conventional anwire-line diamond core drilling to great depths.
Main features:
- Rotary head with 6-speed transmission and a maximum speed of 832 rpm.- Fixed kinematic mechanism with +/- 13 mast inclination- Extraction capacity: 9800 kg- Hydraulic balancing- Mast stroke: 7200 (x 6000 mm rods)
Optional devices:
- Triplex mud pump 185 l/45 bar- Wire-line winch, 320 m capacity- Thrust block with pistons for inclined drilling- Special rotary heads for water well- PTO air compressor
* without truck
PowerRated power
kWkW
103@2400 rpm85@1900rpm
Hydraulic SystemMain pumpService pump
l/minl/min
14971+46+29+23
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
3750 / 720030009873
0-17 / 35
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-2601003000
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
9160-832
Service winchMax line pull 1st layerRope diameter
kNmm
1510
WeightTotal weight* kg 8200
DEUTZ TCD 2012 L04
Wire-line winch (optional)Drum capacityRope diameter
mmm
3205
Triplex mud pump (optional)Max deliveryMax pressure
l/minbar
18545
62
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STM-8GSOIL INVESTIGATION
1440
7189
3260 1606 883
682
8095
Stroke= 3750 /7200
1440
7306
3260 1606 1000
3461
Available mast stroke 7200 mm
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STM-16GSOIL INVESTIGATION
Specific equipment for Soil Investigation, designed for deep core drilling, truck-mounted.
The high pull/push values and the high hydraulic power installed lets you use fast rotary speeds (over 1000 rpm) fconventional and wire-line diamond core drilling to great depths.
Main features:
- Rotary head with 6-speed transmission and a maximum speed of 1000 rpm- Fixed kinematic mechanism with +/- 13 mast inclination- Extraction capacity: 9800 kg- Hydraulic balancing- Mast stroke: 7200 (x 6000 mm rods)
Optional devices:
- Triplex mud pump 185 l/45 bar- Wire-line winch, 800 m capacity
- Thrust block with pistons for inclined drilling- Double rotary- Special rotary head for water well application- PTO air compressor for water well application
PowerRated power
kWkW
200176@1900 rpm
Hydraulic SystemMain pumpService pump
l/minl/min
280142+64+44+22
Mast feed/hoist systemStandard cradle strokeRod lenghtMax hoist forceMax feed forceMax speed (slow/fast)
mmmmkNkNrpm
7110 / 39006000 / 3000
195130
12,6 - 51,6
Clamp & BreakerClamping rangeMax clamping forceMax breaking torque
mmkN
daNm
60-32023,7
11500
Engine
RotaryMax torqueRotation speed
daNm@rpmrpm
10241000
Service winchMax line pull 1st layerRope diameter
kNmm
3014
WeightTotal weight kg 15000 / 17000
DEUTZ TCD 2013 L06 2V
HR-10 coring
Wire-line winch (optional)Drum capacityRope diameter
mmm
8006
Triplex mud pump (optional)Max deliveryMax pressure
l/minbar
18545
64
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STM-16GSOIL INVESTIGATION
1379 4100 1400 2622
10734
7110
1379 4100 1400 1590
3998
10734
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Tunnel Consolidation
R.P.U.M. Techniques
MICRODRILLING
RPUM technique is the result of such developments and the Execution Phases involves the installation of either suitabreinforcing steel pipes or of consolidated columns by using the JET GROUTING system:
1. Drilling phase: The drilling can be performed either by rotation or rotopercussion (TUBEX-ODEX-like)In the first case, the drilling string itself, fitted with a drag bit at its end, is left in place whilst in the roto-percussiois the casing to be left in place.In both cases, the drilling string or the casing, acting as reinforcing steel of the consolidation treatment, are fittewith special non-return valves , which are built within the wall thickness of the steel pipes and are such as not tosuffer damages during the penetration of the soil.
The method consists in the installation of manchette-type steel pipes acting as reinforcement support for the nexinstallation of the steel ribs. At the same time they are also used as grouting pipes thus forming a continuous canopof consolidated soil.
MICROPILE EDGE (SUB-ORIZONTAL TREATMENT)
5 + 1 0
6 0 6 0
12 00 + 1500 c m
WORK LEVEL
300 c m
- 7 0 0
c m
900 + 1200 cm 900 + 1200 cm
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Tunnel ConsolidationMICRODRILLING
2. Grouting phase : basically we have two grouting techniques:a. The single valve injection technique by means of which each individual valve is pressurized using a double pac
placed across to each valve.b. The one -shot technique for each individual forepile by using a packer placed at the top of the pipe
DETAIL 3
DETAIL 1DETAIL 2
WORK LEVELTO THE PLANT
Untreated lengthSteel pipereinforcement Coring bit
Monitor
Drilling rod Column of treated soil
Grout at 40 MPapressure
Spoil material
Consolidated soil
Grout
Steel pipe reinforcement
Grouting valve
Discharge valve PVC discharge pipe
Springval
68
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Tunnel Consolidation
Jet Grouting
MICRODRILLING
JET GROUTINGmethod is also widely employed today thanks to its suitability in a variety of soil ranging from gravto clay but especially in very difficult conditions where both weak soils and thin overburden are there. In fine soils,
column has a static function while where there is water inflow it works as a barrier against the water.The execution phase of the so called Trevi Reinforced Jet Grouting in Progress (normally T1 single fluid is suggestethe following:
- Drilling is carried out by using a rod string fitted with a monitor and a drilling tool, either by rotation or roto-percussi
- During the drilling phase, the inside fluid escapes from the tool tip, easing therefore the soil penetration and keepinthe drilling tool blades clean.
- When the drilling is over , the jet is diverted by closing the bottom valve and the grout escapes at high speed througthe side nozzles, disaggregating and mixing the soil with the grout and thus creating the consolidated column. Durinthis phase the drilling string is rotated and withdrawn at a pre-set rate.
- The peculiarity of this system is that the reinforcing steel pipe is installed together with the placing of the jet grouticolumn. The jetting string and the casing rotates in opposite senses.
- The jetting string itself, fitted with the monitor, is located inside while about 20 cm back the reinforcement pipe is fitte- The treatment is performed by driving both the rod and the casing simultaneously and performing the jetting durin
the penetration phase. The space between the rods and the pipe allows the jetting spoil to escape. On completion ofthe drilling/treatment, the jetting string is extracted from the casing which remains in place to serve as reinforcemen
- This type of consolidation obviously requires the use of a double head.
- The grouts used are generally binary Cement/Water following a ratio of 0.8 to 1.3 with , in case, the use of admixtureThe High Pressure Jetting is carried out by suitable High Pressure Pumps.
Soilmec Tunneling rigs have been specially designed and adapted to complete this type of work in the most efficient aeffective way where speed and precision are demanded.In addition such a process allows easier and more cost effective treatment of either soft soil or fractured and soft roc
Today Soilmec can offer a wide range of equipment capable of covering radius of consolidations from 1500 mm to 68mm at 0 thus applicable both in large tunnelling sections for High Speed Railways and highways projects and in thotunnels thought for the city underground systems which consists normally of small sections.
See the tunnelling rigs in jet grouting version pag. 22
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ST-15TUNNELLING RIGS
The market increasing demand for tunnelling equipment able to consolidate the weak/unstable soil ahead of the tunneface before the excavation has brought Soilmec to again widen and complete its range including a very compact tunnelli
machine named ST-15.Especially designed for easily enter and work in narrow spaces keeping all the main features and high performances the larger machines for tunnelling consolidation. Brilliantly designed to be exceptionally valuable for Metro tunnels, Sertunnels, etc. and yet in all that cases in which the machine needs to be often and quickly moved from one narrow placto another and lowered down in very narrow shafts.
Main features:
- Overall width: 2100 mm- Overall length: 2780 mm- Front and rear fixed telescopic rams- Front and rear hydraulic slewing rings- Diesel engine and electric motor interchangeable
- Rotary head achieving a max. torque of 1207 daNm- Jet grouting optional by mast extension- Class of the machine: 12 ton
Clamp & hydraulic joint breakerSizeMax clamping forceMax breaking torque
mmkN
daNm
60-2251593830
Hydraulic System*Main pump (variable displacement axial pumps)Auxiliary pump (gear pumps)
l/minl/min
22154+24+40+27
UndercarriageTrack shoe width
Overall lenghtOverall widthTravelling speed
mm
mmmmkm/h
350
254421002,4
WeightTotal weightAverage pressure on ground
kgMPa
12250 (standard) 12750 (jet)0,09
Max powerRated power
kWkW
9285
Diesel engine DEUTZ TCD 2012 L04
* double idraulic system (diesel+electric)
RotaryMax torqueDrilling speed
daNmrpm
1207221
Electric motorPower kW 90 @ 1485 rpm
Hoist and feed systemFeed strokeMax hoist forceMax feed forceMax speed (feed/hoist)Rod diameter
mmkNkNrpmmm
70005252
25-7
PerformancesMax height of consolidation treatment a 0 Max height of consolidation treatment a 5 Radius of consolidation treatment a 0 (min/max)Radius of consolidation treatment a 5 (min/max)Height from working level of slew ring rotation axis
mmmmmmmmmm
45705157
1020-2020
18802131 (2712)
25503137 (3387)
112505252
25-7
SIEMENS 4 POLS 50 Hz 380/660 V
Tunnel Tunnel Jet
70
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ST-15TUNNELLING RIGS
2900293329652997303531513267338334993616373238493966
408342014319
4570470648414976510651575207525853085357540754565504
555356005648
0123456789101112
131415
Consolidation Heightalfa ( ) H max (m) H min (m)
188019131945197720152131224723632479
2596271228292946306331813299
255026862821295630923137318732383288
3337338734363484353335803628
012345678
9101112131415
Radius of Consolidationalfa ( ) R max (m) R min (m)
M i n
. 1 0 2 0
M a x .
2 0 2 0
2100350
2544962
1 0 2 0
M a x .
5
Working condition Std
Stroke 750
Stroke 7000
1 0 2 0
2100
2520
350
4800
858
2538
2544
1670
1 1 2 7 0 T 1 s / T 2
4 3 1 0
8 7 0 1
3 4 9
M a x .
3 0 5 7
M i n
. 2 0 5 7
M a x .
2 0 2 0
M i n
. 1 0 2 0
275
Working condition with extension
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ST-15TUNNELLING RIGS
1 0 0 0
1 0 2 0
Treatment area at 15
Treatment area at 14
Tunnel axis Rams rotation axis
Tunnel axis Rams rotation axis
Treatment area at 13
Tunnel axis Rams rotation axis
Treatment area at 12
Tunnel axis Rams rotation axis
Treatment area at 11
Tunnel axis Rams rotation axis
Treatment area at 10
Tunnel axis Rams rotation axis
Treatment area at 5
Tunnel axis Rams rotation axis
Treatment area at 6
Tunnel axis Rams rotation axis
Treatment area at 7
Tunnel axis Rams rotation axis
Treatment area at 8
Tunnel axis Rams rotation axis
Treatment area at 9
Tunnel axis Rams rotation axis
Treatment area at 4
Tunnel axis Rams rotation axis
Treatment area at 3
Tunnel axis Rams rotation axis
Treatment area at 2
Tunnel axis Rams rotation axis
Treatment area at 1
Tunnel axis Rams rotation axis
Treatment area at 0
Tunnel axis Rams rotation axis
R 3 6 2 8
R 3 2 9 9
R 3 5 8 0
R 3 1 8 1
R 3 5 3 3
R 3 0 6 3
R 2 9 4 6
R 3 4 8 4
R 3 4 3 6
R 2 8 2 9
R 3 3 8 7
R 2 7 1 2 R 2 1
3 1
R 3 1 3 7
R 3 1 8 7
R 2 2 4 7
R 3 2 3 8
R 2 3 6 3
R 3 2 8 8
R 2 4 7 9
R 3 3 3 7
R 2 5 9 6
R 3 0 8 6
R 2 0 1 5
R 2 9 5 6
R 1 9 7 7
R 2 8 2 1
R 1 9 4 5
R 2 6 8 6
R 1 9 1 3
R 1 8 8 0
R 2 5 5 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0
1 0 0 0
1 0 2 0