Ercolina_general_catalogue Ercolina Dobladoras de Tubo

7/22/2019 Ercolina_general_catalogue Ercolina Dobladoras de Tubo

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2/104

Dear Customer,

A and a symbolizes thenew which represents the first step towards a globaldevelopment of all machinery, combined with a solid anddynamic company restructure.

new corporate image complete new product lineGeneral Catalogue

ERCOLINA

PRESIDENTS LETTER OF INTRODUCTIONPRESIDENTS LETTER OF INTRODUCTION

After 35 years experience in research and maufacturing, has reached the perfectsynergy between innovation, service and competitiveness allowing the company to boast a leading positionin manufacturing and worldwide distribution of bending machines.

Our company mission is to create a with all our Customers.We are proud to present ourselves as a consolidated from designing toproduction, from sales to after-sales service. We are deeply committed to offer a reliable and high qualityproduct to give shape, or curve, to your bending needs as we have accomplished with exclusiveCustomers such as Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many

others.

Besides being a challenging sales message, the new slogan , promoted withthis catalogue, highlights ERCOLINA as the main roleplayer in fixing the standards of tube bending in ourcompetitive sector.

Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a longprofitable working activity together. I am confident that ERCOLINA will completely meet your requirementsand contribute to our mutual success.

serious, trusted, and everlasting Partnershipcompany Made in Italy

CML International S.p.A.

ERCOLINA Setting the Curve

THE COMPANYTHE COMPANY

The President(Alessandro Caporusso)

F o u n de d i n 1 9 73 ,

starts off as an Italian

manufacturer of smallp u s h - ty p e b e n d e rs ,nowadays known aroundthe world as Jolly andJunior.

CML International S.p.A.

Due to a strong internat ional patent,Trademark has rapidly established

itself as a leading brand on major worldwidemarkets.

In time, launches on the marketmachines such as Ring Rollers, HorizontalPresses, Notchers, and others, which arecompletely designed and manufactured inItaly by CML.

Wit h a sol id exp eri enc e and a newinfrastructure, CML improves its bendingtechnology, offering mandrel benders withautomatic working cycles and high precisionCNC controls.

ERCOLINA

ERCOLINA

Key aspects of the Company success are:in research &

development (more than 7% of profits),

of raw materials and specializedworkforce (more than 150 employees),(more than 60 retailers in

Italy, 200 distributors throughout the world, 3branches in Germany, USA and Korea).

Today themanufacturing plant, situated at anequal distance between Rome and Naples(about 90 Km / 60 miles) and covering a

surface ofmorethan10,000 m (108,000 ft ) isa

.

Commitment, expertise and dedicationmoves CML towards its mission,

, with total abidance to quality

and environment (company certified UNI ENISO 9001:2000 and 14001:2004).

CML International S.p.A. in Piedimonte SanGermano (FR) Italy is the official and soleproduction plant for .

continuous investmentsfirst-

class quality widedistribution network

top of the art technological center ofspecializedmetalworking machinery

full customersatisfaction

2 2

ERCOLINA


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Megabender

Topbender

Superbender

Medibender

Minibender

MG76

MG030

TB60

TB050

TB050EDT

SB48

SB060

MB42 / MB42 PMD070

MD083

MN092

22

23

24

25

26

27

28

2930

31

32

34Non Mandrel Accessories

MG76MG030

TB60TB050TB050EDT

SB48SB060

MB42 / MB42 PMD070MD083

MN092

2223

242526

2728

2933

32

34

1

INDEXRING ROLLERS MANDREL BENDERS

METALWORKING

page

page

page

page

NON MANDREL BENDERS

Pyramidals CE

Pyramidals CE CNC2

Pyramidals ECO

CE100

CE70

CE50

CE40

CE50-ECO/02

ECO50

ECO40

6

7

8

9

11

12

13

14Ring Roller Accessories

CE100CE70CE50CE40

CE50-ECO/02

ECO50ECO40

6789

23

4

Megabender

Ercopress

Erconotch

Ercoform

Ercoheat

MG030 with mandrel

EP45 / EP25

EN180 / EN100

EF35

EH2 / EH1

42

43

48

49

51

53

54

55

58

Mandrel Accessories

Ercopress Accessories

Erconotch Accessories

Ercoform Accessories

MG030 with mandrel

EP45 / EP25

EN180 / EN100

EF35

EH2 / EH1

42

43

4849

5

53

54

55

58

TOOLING page

Ring RollersNon Mandrel BendersMandrel BendersMetalworking

60679294

Ring RollersNonMandrel BendersMandrel BendersMetalworking

6679294

APPENDIX pag.

Conversion TableASTM TableHow To Calculate Tube LengthApplication Data Form

979899100

Conversion TableASTM TableHow To Calculate Tube LengthApplication Data Form

979899


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RING ROLLER LINEING ROLLER LINE

2 CE / E / A

Ercolina are the top most powerful and reliable choice for everyone who is looking for avery powerful machine, . With fast tooling set-up and easyprogramming, the machine line guarantees excellent quality and high repeatability bends.

Ercolina is proud of offering a wide range of angle rolling machines for all different market requests,from small-size manual machinesto big-size sophisticated CNC machines.

Ring Rollerscapable of bending all types of profiles

Central roll positioning is micro-adjusted on manual machines andelectronically adjusted by a positioning device (encoder) on allhydraulic machines, forand nomarks final bend quality.

accurate repeatability of bending results

Ercolina control panels are designed forOperating functions are easy to set, all control menu

are multi-languages. For operating Ercolina Ring Rollers only a briefproduct training is required. Accuracy and simple operator skills makethese machines the optimal choice compared to other very expensiveand sophisticated machinery.

user friendly bendprogramming.

Welded steel construction cast iron mainframes

chrome-nickel alloy steel shafts

and add strengthand rigidity to the machines, also equipped with forged, treated andrectified .

Threaded shafts with micrometric regulating ring for accurate and easytooling positioning, with no additional spacers normally required.

Ercolina rolls are specially heat-treated to obtain the highest materialhardness and To ensuretighter material grip and higher rolling accuracy, rolls diameters arelarger than those that may be presently found on themarket.

Ercolina quality controls guarantee exact shaft alignment withmachine mainframe to provide a also withhigh rotation speeds, which leads to high production volumes.

anti-scratching finishing on profiles.

strong pulling capacity,

Themachine line offers both manual and hydraulic side guides (like theRLI-Hydraulic Side Pressure Rolls) to help

such as anglesleg-in & leg-out.

minimize deflection onhigh wall thickness section and complex profiles,


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3 CE / E / A

RING ROLLER LINEING ROLLER LINEAll Ercolina Ring Rollers offer further highly competitive advantages such as:

;

Quick tool change over

All machines are made of

Low maintenance.

Long-lasting products designed to perform under the hardest and challenging

conditions.

Operator safety measures.

Bending special profile sections

Customized products

Clutches and brakes have very extensive life cycles;

finest quality materials. Electronic boards and all electricparts use advanced safety systems for reliable overload protection;

All machines are supplied with emergency stop

buttons. Ercolina products comply with CE Standards;

is also easy for profiles such as: angle leg-in & leg-out,

flat bars on-edge & on-flat, round andsquare bars, H & I beams, andmany others;

guaranteed by a 30-year-old technical department constantly

dedicated to special tooling applications. Ercolina special tooling allows to bend allkind of profiles in all different application sectors: windows and doors, ironworking, furniture,and many others.

PROFILE ROLLING

Ercolina

has become simple and profitablewith one of the leading product

in the bending machinery market for over 30 years,

Ercolina grants a long experience with Ring Rollers in manufacturing and sellingto every country in theworld.

over 20,000 bending

tools


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4 CE / E / A

RING ROLLERSING ROLLERS

Railings for spiral staircases,arches, gates, window cases,hollowsections & LTZ profiles

SECTOR APPLICATIONS

Tractor roll bars, agriculturalequipment, green houses

HOME FURNITURE

Spirals for heat exchangers andboilers, arches for outdoor steelconstruction

Applications for vehicles (windowframes, special piping)

INDUSTRY

TRANSPORT

Application for street and gardenfurniture, roofing

OUTDOOR FURNITURE

AGRI-FOOD


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5

Ring Rollers Accessories

Patents

On Ring Rollers line:

48522 BE 2006 (Italy)

RM 2003 A 00000089 (Italy - pending)

EP 1 452 248 (Europe)

P 365662 (Poland)

226 6438 (Russia)

TR 2004 00367B (Turkey)

7.032.423 (USA)

2.459.143 (Canada)

242436 (Mexico)

ZL 200410007234.5 (China)

668095 (Korea)

3863531 (Japan)

2004200783 (Australia)

48522 BE 2006 Italy)RM 2003A 00000089 Italy - pending)EP 1 452 248 Europe)P 365662 Poland)226 6438 Russia)TR 2004 00367B Turkey)7.032.423 USA)2.459.143 Canada)242436 Mexico)ZL 200410007234.5 China)668095 Korea)3863531 Japan)2004200783 Australia)

50758 BE 2005 (Italy)

EP 1 455 964 (Europe)

TR 2004 00087 T2 (Turkey)

7.065.998 (USA)

2.454.301 (Canada)

241470 (Mexico)

On artt. CE100 - CE70:

50758 BE 2005 Italy)EP 1 455 964 Europe)TR 2004 00087 T2 Turkey)7.065.998 USA)2.454.301 Canada)241470 Mexico)

1 296 311 (Italy)

EP 0 879 655 (Europe)

EP 1 466 678 (Europe - divisional)

5.970.770 (USA)

6.173.598 (USA - divisional)

2.238.159 (Canada)

209183 (Mexico)

ZL 98102946.9 (China)

270759 (Korea)

3177216 (Japan)

128652 (Taiwan)

On artt. CE50 - CE40:

1 296 311 Italy)EP 0 879 655 Europe)EP 1 466 678 Europe - divisional)5.970.770 USA)6.173.598 USA - divisional)2.238.159 Canada)209183 Mexico)ZL 98102946.9 China)270759 Korea)3177216 Japan)128652 Taiwan)

4

CE100CE100 CE70CE70

CE50CE50 CE40CE40

CE50-ECO/02CE50-ECO/02

ECO50ECO50 ECO40ECO40

CE / E / A

RING ROLLERSING ROLLERSPyramidals CE page

CE100CE700CE50CE40

6789

CE100CE700CE50CE406789

Pyramidals CE CNC2 page

CE50-ECO/02 11CE50-ECO/02

Pyramidals ECO page

ECO50ECO40 1213ECO50ECO40 23


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6 CE / E / A

Pyramidal Ring Roller100 mm Shaft

MODELS

CE100H3-RLI

Art. Phase

RLICenter RollPositioning

3

Drive Rolls

TECHNICAL DATA

Description CE100H3-RLI

CE100H3 Model with manual side pressure rolls.

SPECIAL MODELS

Art. Description

MAXIMUM CAPACITY

For other profiles, see MAXIMUM CAPACITY table on page 10.For dimensions in inches, see conversion table on page 97.

art. CE100H3-RLI

CE100

Three Hydraulic

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)and rolled with more passes

2 2

100 mm

310 mm

200 mm

220 mm (upon request)

300 mm

6 rpm

3 Smooth

Long Shaft Length

Roll Shaft Diameter

Standard Roll Diameter

Standard Shaft Length

Max Center Roll Stroke

Roll Shaft Speed

Indipendent Drive Rolls

2 kW

1.5 kW x 22 kW

Upper Drive Motor

Lower Drive MotorsHydraulic Motor Power

SteelMachine Mainframe

Welded Steel

36 t

Digital Programmable

Horizontal / Vertical

Hydraulic

Hydraulic

Piston Force

Machine Operating Position

Center Roll Positioning

Side Pressure Rolls

Display

Machine Body Construction

* Other voltages available upon request

8

Yes

< 70 dB

1800 x 1650 x 2000 mm

2600 Kg

Number of Programs

Electric Foot Pedal Control

Noise Level (machine operating)

Dimensions (w x h x l)

Weight

380 / 220 / 440 - 480 VVoltage*

For technical data and maximum capacities refer to art. CE100H3-RLI tables

RLI: Hydraulic Side Pressure Rolls

Min Radius,mm

Dimensions,mm

Section

Gas Tube 5 x 6

150 x 5

120 x 120 x 4

120 x 60 x 5

70

60 x 60

120 x 20

1000

1000

1300

1500

300

300

500

100 x 100 x 12

U 40 x 35UPN 260 x 90

500

250600

40 x 40 x 580 x 80 x 16

100 x 100 x 12

300500800


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7 CE / E / A


CE70H3-RLI

MODELS

Art.

RLI

3

TECHNICAL DATA

Description CE70H3-RLI

MAXIMUM CAPACITY

For other profiles, see MAXIMUM CAPACITY table on page 10.

For dimensions in inches, see conversion table on page 97.

art. CE70H3-RLI

CE70

Phase Center RollPositioning Drive Rolls

Three Hydraulic


2 2

70 mm

245 mm

160 mm

220 mm

5.6 - 6.7 rpm

3 Smooth

Roll Shaft Diameter


Standard Shaft Length

Max Center Roll Stroke

Roll Shaft Speed


1.1 kWUpper Drive Motor

1.1 kW x 22 kW

Lower Drive MotorsHydraulic Motor Power

Cast IronMachine Mainframe

22 t


Hydraulic

Hydraulic


Welded Steel

Piston Force



Side Pressure Rolls

Display

Machine Body Construction


8

Yes

< 70 dB

1000 x 1500 x 1250 mm

1400 Kg

Number of Programs




Weight

220 / 380 / 440 - 480 VVoltage*

CE70H3 Model with manual side pressure rolls.

SPECIAL MODELS

Art. Description

For technical data and maximum capacities refer to art. CE70H3-RLI tables

RLI: Hydraulic Side Pressure Rolls

Min Radius,mm

Dimensions,mm

Section

Gas Tube 3 x 6

100 x 4

80 x 80 x 3.2

100 x 50 x 3.2

60

50 x 50

100 x 12

600

600

1200

1000

300

300

800

30 x 30 x 480 x 80 x 12

2501000

100 x 80 x 9

U 30 x 15UPN 160 x 65

600

150800


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8 CE / E / A


* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)

SPECIAL MODELS

Description

CE50H3CE50H2

CE50MR3V2*

Art.

For technical data and maximum capacities, consult standard models tables

CE50

CE50H3

CE50H2

CE50MR3

3

2

3

MODELS

Art.

artt. CE50H2 - CE50H3

art. CE50MR3

Three

Phase

Hydraulic

Three Hydraulic

Three Manual

Center RollPositioning Drive Rolls

TECHNICAL DATA

Description CE50H2

50 mm

178 mm

CE50MR3

50 mm

178 mm

CE50H3

50 mm

178 mm

Roll Shaft Diameter


142 mm 134 mm142 mmMax Center Roll Stroke

9 rpm

2 Knurled

9 rpm

3 Smooth

9 rpm

3 Smooth

220 / 240 - 380 / 440 V 220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V

1.85 kW

1.50 kW

1.85 kW

No

1.85 kW

1.50 kW

Roll Shaft Speed


Motor

Hydraulic Motor Power

Cast Iron Cast IronCast IronMachine Mainframe

Voltage*

MAXIMUM CAPACITY



2 2

Section Min Radius,

mmDimensions,

mm

Gas Tube 21/2 x 3.6 400

80 x 2 800

60060 x 60 x 3

100 x 40 x 4 1300

40 250

40 x 40 350

60 x 10 300

80 x 80 x 6

100 x 45 x 6

400

350

25 x 25 x 350 x 50 x 660 x 60 x 6

150300350

10 t


Hydraulic


No


Manual (with torque multiplier)

Digital

10 t


Hydraulic


Piston Force



Display

Welded Steel Welded SteelWelded SteelMachine Body Construction

* other voltages available upon request

Yes

650 x 1270 x 1100 mm

400 Kg

Yes

650 x 1430 x 1100 mm

410 Kg

Yes

650 x 1270 x 1100 mm

430 Kg



Weight

Number of Programs 8 18

2 speeds models - Other features same asstandard models.


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9 CE / E / A


MODELS

CE40H3

Art.

3

CE40MR3

CE40MR2

3

2

CE40H3CE40MR3CE40MR2

V2*

* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)

SPECIAL MODELS

Art. Description

For technical data and maximum capacities, consult standard models tables

artt. CE40MR2 - CE40MR3

art. CE40H3

CE40

Three

Phase

Hydraulic

Three Manual

Three Manual


TECHNICAL DATA

Description CE40H3

40 mm

165 mm

CE40MR2

40 mm

165 mm

CE40MR3

40 mm

165 mm

Roll Shaft Diameter


10 rpm

3 Smooth

10 rpm

2 Knurled

10 rpm

3 Smooth

Roll Shaft Speed


MAXIMUM CAPACITY



2 2

Section Min Radius,

mmDimensions,

mm

Gas Tube

2 x 3.2 450

70 x 1.5 700

50050 x 50 x 3

60 x 30 x 3 600

35 250

35 x 35 250

50 x 10 300

60 x 60 x 6

80 x 45 x 6

400

350

25 x 25 x 340 x 40 x 450 x 50 x 6

150250300

Max Center Roll Stroke 124 mm 125 mm124 mm

220 / 240 - 380 / 440 V

1.85 kW

1.50 kW

1.85 kW

220 / 240 - 380 / 440 V220 / 240 - 380 / 440 V

1.85 kW

NoNo

Motor


Voltage*

Cast Iron Cast IronCast IronMachine Mainframe

7 t


Hydraulic

Digital programmable

No



Digital

No



Digital

Piston Force



Display

Welded Steel Welded SteelWelded SteelMachine Body Construction


Yes

560 x 1430 x 980 mm

340 Kg

Yes

560 x 1430 x 980 mm

280 Kg

Yes

560 x 1430 x 980 mm

300 Kg


Dimensions ( )w x h x l

Weight

Number of Programs 8 11

2 speeds models - Other features same asstandard models.


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PYRAMIDALS CEYRAMIDALS CE

Gas Tubenormal series

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

19

20

21

MAXIMUM CAPACITY

18

IPN - IPE

HEA - HEB

10 CE / E / A

Capacityes based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000) and rolled with more passes.For dimensions in inches, see conversion table on page 97.

2 2

CE40

1/2 x 2.31 x 3.22 x 3.2

100250450

RTRT

RT +TI

22 x 335 x 3

70 x 1.5

100200700

RTRT

RT +TI

20 x 20 x 240 x 40 x 350 x 50 x 3

150400500

RSRS

++

++ /

SRSR

SRTI TI

TI

RSRS

++

++ /

SRSR

SRTI TI

TI

RSRS

++

++ /

SRSR

SRTI TI

TI

30 x 10 x 240 x 20 x 360 x 30 x 3

150450600

30 x 10 x 250 x 25 x 380 x 30 x 3

150500700

30 x 10 x 2

50 x 25 x 3

200

600

SR

SR+TI

30 x 15 x 260 x 30 x 3

200600

SRSR+TI

2035

100250

RTRT +TI

15 x 1525 x 2535 x 35

100200250

RSRSRS

++

TITI

15 x 1535 x 35

150300

SRSR+TI

20 x 1050 x 10

100250

RSRS

40 x 560 x 15

100 x 15

100150

250

RSRS+

+

TI

TISR

25 x 25 x 440 x 40 x 350 x 50 x 6

150300400

RSRS

RS

+

++

+

SRSR

SR TI

25 x 25 x 340 x 40 x 450 x 50 x 6

150250300

RS

RS

RS

+ +

+ +

+ + +

SR

SR

SR

RA

RA

RA TI

30 x 30 x 340 x 40 x 560 x 60 x 6

100200400

RSRSRS

++

TITI

30 x 30 x 340 x 40 x 560 x 60 x 6

100200400

RS

RSRS

+

+ ++ +

SR

SRSR TI

TI

30 x 15 x 480 x 45 x 6

100350

RS++

SRSR TI

RS+

+

SR

SR TI

40 x 20 x 5

80 x 45 x 6

100

350

-

-

-

-

-

-

- - -

- - -

CE50

3/4 x 3.22 x 3.9

21/2 x 3.6

100300400

RTRT

RT +TI

25 x 3.260 x 580 x 2

100500800

RTRT

RT +TI

RSRS

++

++ /

SRSR

SRTI TI

TI

20 x 20 x 250 x 50 x 360 x 60 x 3

100500600

30 x 15 x 2

60 x 30 x 3

200

600

SR

SR+TI

30 x 15 x 260 x 30 x 3

200600

SRSR+TI

2040

100250

RTRT +TI

15 x 1530 x 3040 x 40

100200350

RSRSRS

++

TITI

15 x 1540 x 40

150350

SRSR+TI

20 x 1060 x 10

150200

RSRS

50 x 1080 x 15

110 x 15

150200

300

RSRS+

+

TI

TISR

RSRS

RS

+

++

+

SRSR

SR TI

25 x 25 x 450 x 50 x 660 x 60 x 6

150300350

RS

RS

RS

+ +

+ +

+ + +

SR

SR

SR

RA

RA

RA TI

25 x 25 x 350 x 50 x 660 x 60 x 6

150300350

30 x 30 x 350 x 50 x 680 x 80 x 6

100200400

RSRSRS

++

TITI

RS

RSRS

+

+ ++ +

SR

SRSR TI

TI

30 x 30 x 350 x 50 x 680 x 80 x 6

100200400

30 x 15 x 4100 x 45 x 6

100350

RS++

SRSR TI

RS+

+

SR

SR TI

40 x 20 x 5

100 x 45 x 6

150

350

-

-

-

-

-

-

- - -

- - -

CE70

1/2 x 33 x 6

200600

RTRT +TI

20 x 3100 x 4

200600

RTRT +TI

25 x 25 x 1.580 x 80 x 3.2

2001200

SR+RS TI

30 x 15 x 1.5100 x 50 x 3.2

2001000

RSRS

-- -

SRSR TI

30 x 15 x 1.5120 x 60 x 5

2001200

SRSR-TI

50 x 25 x 2

100 x 50 x 3.2

200

1200

SR

SR

50 x 25 x 2120 x 60 x 3

2001200

SRSR

3060

150300

RTRT +TI

30 x 3050 x 50

150300

RSRS+TI

30 x 3050 x 50

200400

SRSR+TI

30 x 5100 x 12

200800

RSRS+TI

30 x 8

140 x 30

200

350

RS

+SR TI

30 x 30 x 480 x 80 x 12

250800

RSRS+TI

30 x 30 x 480 x 80 x 12

2501000

RSRS

++

RARA

25 x 25 x 3120 x 80 x 10

200600

RSRS+TI

25 x 25 x 3100 x 80 x 9

200800

RSRS

++ +

SRSR TI

U 30 x 15UPN 100 x 50UPN 160 X 65

150400800

SRSRSR

++

TITI

U 30 x 15UPN 100 x 50UPN 160 x 65

150400800

SRSRSR

++

TITI

-

-

-

-

-

-

IPN - IPE 80IPN - IPE 140

6001200

SRSR+TI

HEA 100 1200 SR+TI

CE100

4 x 105 x 6

6001000

RT +RT +

TITI

30 x 2150 x 5

2501000

RTRT +TI

30 x 30 x 2120 x 120 x 4

2501300

SRSR+ TI

SRSR+ TI

SRSR+ TI

SR

SR+ TI

SRSR+ TI

30 x 15 x 2120 x 60 x 5

3001500

30 x 15 x 2140 x 60 x 5

3001500

50 x 25 x 2.5

120 x 60 x 3

300

1000

50 x 25 x 2.5120 x 60 x 5

3001500

4070

200300

RTRT +TI

40 x 4060 x 60

300300

RSRS

40 x 4060 x 60

200400

SRSR+ TI

30 x 5120 x 20

250500

RSRS+ TI

50 x 10

200 x 40

250

500

RS

+SR TI

40 x 40 x 580 x 80 x 16

100 x 100 x 12

300500600

RSRS

RS+ TI

40 x 40 x 580 x 80 x 16

100 x 100 x 12

300500800

RSRSRS

+++

RARARA

30 x 30 x 5120 x 100 x 12

200500

RSRS+ TI

RSRS

++ +

SRSR TI

30 x 30 x 5120 x 100 x 12

250500

U 40 x 35UPN 180 x 70UPN 260 X 90

250400600

SRSRSR

++

TITI

U 40 x 35UPN 180 x 70UPN 260 x 90

250400600

SRSRSR

++

TITI

+ +4R SR TIIPN 140 1200

IPN - IPE 80IPN - IPE 180IPN - IPE 240

500500600

SRSRSR

++

TITI

HEB 100HEA140

10001800

SRSR

++

TITI

UPN 140 2500 5R+ SRUPN

ProfileRef.

Min Radius

(mm)

Dimensions

(mm)

Dimensions

(mm)

Dimensions

(mm)

Dimensions

(mm)

Tooling

(type)

Tooling

(type)

Tooling

(type)

Tooling

(type)

Min Radius

(mm)

Min Radius

(mm)

Min Radius

(mm)

Notes:Above listed radii refer to standard rolls.For smaller radii, special rolls are required.

When ordering, specify type and UNI of material.

MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING

TI= Tie BarRA= Anti-twist Device (angle iron leg in)

4R 5R= Fourth Roll Accessory - = Fifth Roll Accessory

RS= Standard Roll Set (supplied with machine)RT= Roll Set for Tubes and Bars

SR= Special Roll Set

LEGEND: ROLLS & ACCESSORIES

RSRS

+++ /

SRSRTI TI

RSRS

++

++ /

SRSR

SRTI TI

TI

30 x 10 x 260 x 40 x 3

100 x 40 x 4

150500

1300

30 x 15 x 260 x 40 x 3

150600


13/104

CNC2 Pyramidal Ring Roller50 mm Shaft

11 CE / E / A

CE50-ECO/02

MAXIMUM CAPACITY

TECHNICAL DATA

Description CE50-ECO/02

50 mm

178 mm


2 2

CE50-ECO/02 3 CNC2

MODELS

Art.

art. CE50-ECO/02

Control

Three

Phase

Hydraulic


Roll Shaft Diameter


6 - 14 rpmRoll Shaft Speed

220 / 240 - 380 / 440 V

1.50 kW

1.50 kW

Cast Iron

10 t


Hydraulic


Welded Steel

3 SmoothIndipendent Drive Rolls

140 mmMax Center Roll Stroke

Voltage*

Motor


Machine Mainframe

Piston Force



Display

Machine Mainframe

With Smart Card(max 10 programs each)

Number of Programs


Yes

650 x 1270 x 1100 mm

500 Kg

Electric Foot Pedal Conrol


Weight

Gas Tube 21/2 x 3.6 400

80 x 2 800

60060 x 60 x 3

100 x 40 x 4 1300

40 250

40 x 40 350

60 x 10 300

Min Radius,mm

Dimensions,mm

Section

80 x 80 x 6

100 x 45 x 6

400

350

25 x 25 x 350 x 50 x 660 x 60 x 6

150300350

CNC Ring Roller for automatic bendingcycles of complex and multiradiiapplications.

Best machine for maximum accuracyand repeatability.

For dimensions in inches, see conversion table on page 97


14/104

12 CE / E / A

ECO Pyramidal Ring Roller50 mm Shaft

ECO50

ECO50V2TDescription

TECHNICAL DATA

ECO50V1T 3

MODELS

Art.


2 2

MAXIMUM CAPACITY

Three

Phase

Hydraulic


50 mm

178 mm

10 rpm

3 Smooth

Roll Shaft Diameter


Roll Shaft Speed


1.85 kW

1.5 kW

Motor


Cast Iron

1

11.4 t

Machine Mainframe

Speeds

Piston Force



Hydraulic


Yes

Yes

Yes

560 x 1430 x 980 mm

380 Kg



Display


Spiral Bending Accessory Appliable

Anti-twist Device for Angle Iron Leg InAppliable


Weight

Three phase 230 / 400 VVoltage*

Section

Gas Tube

Dimensions, mm

21/2 x 3.6

76 x 3.6

60 x 60 x 3

100 x 40 x 4

40

40 x 40

60 x 60 x 6

60 x 60 x 4

art. ECO50V2TFor dimensions in inches, see conversion table on page 97


15/104

13 CE / E / A

ECO Pyramidal Ring Roller40 mm Shaft

ECO40

MODELS

ECO40M2M

Art.

2

Description ECO40M2M

TECHNICAL DATA


2 2

MAXIMUM CAPACITY

Single

Phase

Manual


Roll Shaft Diameter


Roll Shaft Speed


40 mm

165 mm

5 / 10 rpm

2 Knurled

Voltage Single Phase 220 / 240 V

Machine Mainframe

Motor

Speeds



Display


Spiral Bending Accessory Appliable

Anti-twist Device for Angle Iron Leg InAppliable


Weight

Welded Steel

0.75 kW

2 (inverter)


Manual

No

Yes

No

Yes

700 x 1460 x 600 mm

180 Kg

Section

Gas Tube

Dimensions, mm

11/2 Gas

sch. 4060 x 2

50 x 50 x 3

60 x 30 x 3

35

35 x 35

50 x 50 x 6

50 x 50 x 4

art. ECO40M2MFor dimensions in inches, see conversion table on page 97


16/104

Art. KARC

Art. X/C025

Art. ARC-160

Art. ARC-350

Art. WDC-001

14

RING ROLLERS ACCESSORIESING ROLLERS ACCESSORIES

Supplied with machines for tooling setup.

ECO40ECO50CE40CE50CE70CE100 CE50-

ECO/02

Art. ET32-104Art. CP8150

SERVICE TOOLS

LEGEND

= standard = optional = not appliablena


ECO/02

Measuringinstrumentsfor anglesand radii read out.

MEASURING KITS

Art. Description

KARC

Radius and angle measuring kit, includingdigital gauge (art. WDC-001), 160 mmarchmeter (art. ARC-160), 350 mm archmeter(art. ARC-350) and digital goniometer (art.

X/C025)

Digital goniometerX/C025

ARC-160A

Radius measuring kit, including 160 mmarchmeter (art. ARC-160) and digital gauge(art.WDC-001)

ARC-350A

Radius measuring kit, including 350 mmarchmeter (art. ARC-350) and digital gauge(art.WDC-001)

nana

Art. C5A2Art. C70A2

It increases shaft rigidity to ensure radii repeatibility andaccuracy, highly recommended for high wall thicknessesand heavy duty profiles.


ECO/02TIE BAR ACCESSORY

Art. CP8150

Art. ET32-104

Art. CPA01

Art. CP261

Art. CP262

Artt. CPA01, CP260,CP261, CP262, EP25-154

Art. EP25-154

Art. CP260

Art. C100BA2

Art. C5A2Art. C100BA2

CE / E / A


17/104

15

Art. CEA4-ECO40

Art. C4-ECO50

Art. C5A4

Art. C5A4

na naIt helps to eliminate deformation when rolling angle ironleg-in applications, allowing the operator to correctmaterial deflection and achieve perfectly smooth bends.The device mounts on side pressure rolls supplied asstandard with the machine.


ECO/02ANTI-TWIST DEVICE FOR ANGLE LEG-IN


LEGEND


Art. BS501

na nanana naUsed for regulating center roll down movement withmicrometric positioning. Only on hydraulic models.


ECO/02

CENTER ROLL UPWARD STOP

Art. BS501

Art. 4R10

FOURTH ROLL KIT FOR H/I BEAMS

nana na na nanaUsed forbending Hand Ibeams.

ECO50 ECO40CE40CE50CE70CE100 CE50-

ECO/02

Art. 4R10

CE / E / A


18/104

16

Radius measuringkit

High precision mechanicalcounter for repeatability of

lifting roller positioning

Accessory for large pitch spiral applications, such ashandrailsup to 50 mm(2) diametertubes.The device is designed for easy mounting on the machineand reversibility, for both righthand and lefthand spirals.

nana

Artt. CS5A11, ELI-KIT, ELI-SOFT1Art. CS7A11,

ELI-KIT,ELI-SOFT1


ECO/02SPIRAL BENDING DEVICE

LEGEND


Art. Description

CS5A11CS7A11

Spiral bending device (to be used with artt. ELI-KIT and ELI-SOFT)

ELI-KIT

Including: tube rotation reader (art. ELI-001),short archmeter (art. ELI-002) and long

archmeter (art.ELI-003)

ELI-SOFT1 PC software for spiral bending (to be used with

artt.CS5A11, CS7A11 and ELI-KIT)


CE / E / A

Art. ELI-003

Art. ELI-002Art. ELI-001

Art. ELI-KIT

Art. CS5A11

Art. ELI-SOFT1


19/104

17

Anti-twist support guide(standardlength:3 m/10 ft; lengths onrequest:2 m/6.5ftand6 m/12ft)

Programmable turn counter for

repeatablecomplex applications

Art. CT4/2300Art. CT5/2300

na nanana naUsed for ornamental ironworking jobs on gates, railings,etc. Supplied with 2 mt / 6.5 ft table (working length), 400mm pass through hole and electric turn counter with 1accuracy.Includes:base unit + machine unit connectors.

ECO50 ECO40CE40CE50CE70CE100 CE50-

ECO/02BAR TWISTING DEVICE

Section Dimensions, mm

30 x 30**

40 x 8

* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -Y.P. 25 Kg/mm (psi 36.000).

** Using tiebar supplied with machine.


2

2

MAXIMUM CAPACITY*


LEGEND


Artt. CR5A8 - CR4A8

Turn counterprogrammingdevicePatented scrolling chain with

removable links for different scrollpatterns and curls with only onepass

Art. CR4A8Art. CR5A8

* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) -

Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.

2

2

MAXIMUM CAPACITY*

Section Dimensions, mm

40 x 8

15 x 15

15

SCROLL CURLING DEVICE

na nana na naUsed for ornamental scrollwork for custom components ofornamental gates, railing, etc. Equipped with electronicturn counter ( 1 tollerance).


ECO/02

CE / E / A

artt. CT4/2300 - CT5/2003


20/104

NON MANDREL LINEON MANDREL LINE

18

Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented nonmandrel bending system that has allowed Ercolina to be for 30 years the leading product in the bendingmarket.

Ercolina Non Mandrel machines are the best solution for everyone who is looking forwith but and with

heavy structuremachinery high quality bend standards, easy to handle limitedbudget.

With Ercolina non mandrel machines the operator can program andcontrol the required bend angle, as well as the springback angle, amaterial elasticity parameter to eliminate material springback effects.

Ercolina formers are the most important machine bending equipment,which has undergone many design improvements that confirm the

Besides being produced as a singlemetal block with no other welded piece attached, Ercolina formerspresent a particular groove shape, enhanced in 30 years of constantdesigning to achieve superior quality bends also with small wallthickness tubes and very soft materials. Furthermore, an encoder formeasuring former rotation angle is installed to assure bend accuracyupto 1bend angle.

Ercolina patented technology.

Ercolina control panels are designed for

Operating functions are easy to set, all control menuare multi-languages. A brief product training is required for operatingErcolina non mandrel machines. Accuracy and simple operator skillsmake these machines the optimal choice compared to other veryexpensive and sophisticated machinery.

user friendly bend

programming.

SA / E / A


21/104

19

NON MANDREL LINEON MANDREL LINEErcolina non mandrel range grants other very competitivestrengths such as:

;

Ercolina

Quick tool change over

Very low maintenance.

Long-lasting products designed to perform under the hardest and challengingconditions.

Operator safety measures.

Bending thin and heavy-duty profiles

Customized products

Completely electric machines with no hydraulic components;

Machines designed to be easily moved with solid base wheels and lifting handles;

All machines are made of finest quality materials. Electronic boards and all electricparts use advanced safety systems for reliable overload protection;

All machines are supplied with emergency stop

buttons. Ercolina products comply with CE Standards;

in few seconds and with remarkable results;

guaranteed by a 30-year-old technical department constantly

dedicated to special tooling applications. special tooling allows to bend all kind ofprofiles in all different application sectors: ironworking, furniture, aircraft engineering,automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.

NON MANDREL BENDING

Ercolina

has become simple and profitablewith one of the leading product

in the bending machinery market for over 30 years,

Ercolina grants a long experience with NonMandrel Benders in manufacturingand sellingto every country in theworld.

over 40,000

bending tools

SA / E / A


22/104

20 SA / E / A

NON MANDREL BENDERSON MANDREL BENDERS

Hydraulic unit pipelines; water, gasand oil pipelines; sanitary tubing

SECTOR APPLICATIONS

NAUTICA

Lamps, chairs, balconies, fences,door andwindowgrates

Tables, chairs, road signs andsignals, street furniture, water andgas pipelines, general metalworking

HOME FURNITURE

OUTDOOR FURNITURE

Pool furniture and supplies, gymequipment, playground furniture

SPORTS SUPPLIES

INDUSTRY

Pipelines for plumbing, hydraulics,cooling and air conditioning

COOLING & PLUMBING


23/104

21

Patents

On Non Mandrel Benders line:

5.354.802 (USA)5.354.802 USA)On artt. MG76 - MG030 - TB60 - TB050

SB060 - SB48 - MB42:

1.276.249 (Italy)

EP 0 783 927 (Europe)

5.775.157 (USA)

2 192 901 (Canada)

197498 (Mexico)

ZL 96114003.8 (China)263.394 (Korea)

3247311 (Japan)

1.276.249 Italy)EP 0 783 927 Europe)5.775.157 USA)2 192 901 Canada)197498 Mexico)ZL 96114003.8 China)263.394 Korea)3247311 Japan)

Non Mandrel Accessories 34

SA / E / A

MN092MN092

TB60TB60 TB050TB050 TB050EDTTB050EDT

SB060SB060

MG76MG76 MG030MG030

MB42PMB42PMB42MB42 MD070MD070 MD083MD083

SB48SB48

NON MANDREL BENDERSON MANDREL BENDERS

Topbender

Minibender

Megabender

Medibender

Superbender

page

page

page

page

page

MG76MG030 2223MG76MG030 2223

MN092 32MN092 32

MB42 / MB42PMD070MD0083

293031

MB42 / MB42PMD070MD00832933

SB48SB060

2728

SB48SB060 2728

TB60TB050TB050EDT

242526

TB60TB050TB050EDT242526


24/104

5/8 (15.88 mm), R46

7/8 (22.22 mm), R56

1 (25.40 mm), R67

11/4 (31.75 mm), R82

11/2 (38.10 mm), R100

2 (50.80 mm), R150

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

2 (60.30 mm), R190

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R90

11/2 (48.25 mm), R100

2 (60.30 mm), R150

22

Tube Bender without mandrel

MEGABENDER MG76EGABENDER MG76

MODELS

Art. Ref.

ThreeMegabender MG76

Description Phase

Electronic with Microprocessor1 / 2 rpm

10 380 mm

210

Bending Radii**

Max Rotation Angle

Max Bending SpeedControl

TECHNICAL DATA

Description MG76T

30 x 9 Bends Each

Yes

3.5 kW

< 70 dB

Alumin ium Allo y

Welded Steel

680 x 910 x 370 mm

193 kg

Yes

Three Phase 220 / 400 V

Number of Programs

Overload System Control

Voltage*

Motor


Upper Machine Body

Lower Machine Mainframe

Foot-switch Control


Weight

* Other voltages available upon request.** Special models for bending radii up to 500 mm (extended model) and up to 850 mm

(flipper model) available upon request.

Max xwall thickness (mm)

Material

21/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

76 x 3

70 x 5

70 x 4

76 x 1.6

Gas tubes

Standard Steel tubes

Hard Copper & Aluminium

Soft Copper

Conduit tubes

Soft Brass

Stainless Steel AISI 308(food industry)

Furniture tubes

Hydraulic Steel ST35

Stainless Steel AISI 304 - 316

MAXIMUM CAPACITY*

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)2 2

Section

50 x 4

45

10 x 90

30 x 60 x 3

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6

Mepla, Geberit and similar tubes

Mild Steel (EN: S275JO)







Capacity range from 5 mm to 76 mm with min radius 2 x (depending on materialquality, tube diameter and wall thickness).


*

MG 76T

* Formers in cast iron, counterbending dies in brass.



KIT MACHINE + TOOLING (Former & Counterbending Die)*

Art.

Art.

Machine

Machine

Tube

Tube

MG 76T K2D

MG 76T K3D

MG76T

MG76T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

Art. Machine Tube

MG 76T KOD MG76T OD inches

Formers art. MG76T

SA / E / A


25/104

artt. MG030V2T / MG030T / MG030M

5/8 (15.88 mm), R467/8 (22.22 mm), R56

1 (28.40 mm), R67

11/4 (31.75 mm), R82

11/2 (38.10 mm), R100

2 (50.80 mm), R150

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

2 (60.30 mm), R190

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R90

11/2 (48.25 mm), R100

2 (60.30 mm), R150

23


MEGABENDER MG030EGABENDER MG030

TECHNICAL DATA

Description

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

Variable

Electronic with Microprocessor

10 380 mm

210

MG030T / MG030M


2 / 4 rpm

10 380 mm

210

MG030V2T

Number of Programs


Voltage*

30 x 9 Bends Each

Yes

Three PhaseSingle Phase 220 V

220 / 400 V

30 x 9 Bends Each

Yes


Motor


Upper Machine Body


Foot-switch Control


Weight

1.5 kW

< 70 dB

Alumin ium Alloy

Welded Steel

680 x 910 x 370 mm

193 kg

Yes

3.5 kW

< 70 dB

Alumin ium Allo y

Welded Steel

680 x 910 x 370 mm

186 kg

Yes

* Other voltages available upon request.

** Special models for bending radii up to 500 mm (extended model) and up to 850 mm(flipper model) available upon request.

MODELS

Art. Ref.



SingleMegabender MG030

Description Phase

SPECIAL MODELS

Art. Description

MAXIMUM CAPACITY*


21/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

76 x 3

70 x 5

70 x 4

76 x 1.6


MaterialSection

MG 030V2T*

MG 030T

MG 030M

MG 030VT

MG 030VM




* Two speed model.


Art.

Art.

Machine

Machine

Tube

Tube

MG 030M K2D

MG 030M K3D

MG 030M

MG 030M

Gas inches

Gas inches

MG 030T

MG 030T

Gas inches

Gas inches

MG 030V2T

MG 030V2T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

2 x

3 x

2 x

3 x

MG 030T K2D

MG030T K3D

MG 030V2T K2D

MG 030V2T K3D

Art. Machine Tube

MG 030T KOD MG 030T

OD inchesMG 030V2T

OD inches

Formers

MG030V2TKOD

Faster models (0.5 5 rpm) - Other features

same as standard models.

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless SteelAISI 308 (food industry)

Furniture tubes



Capacity range from 5 mm to 76 mm with min radius 2 x (depending on material

quality, tube diameter and wall thickness). Bending capacity of faster models artt. MG030VM /MG030VT may be lower.For dimensions in inches, see conversion table on page 97.

*

50 x 4

45

10 x 90

30 x 60 x 3

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6










26/104

art. TB60T

5/8 (15.88 mm), R46

7/8 (22.22 mm), R561 (28.40 mm), R67

11/4 (31.75 mm), R82

11/2 (38.10 mm), R100

2 (50.80 mm), R150

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

2 (60.30 mm), R190

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R90

11/2 (48.25 mm), R100

2 (60.30 mm), R150

24


TOPBENDER TB60OPBENDER TB60

MODELS

Art. Ref.

ThreeTopbender TB60

Description Phase

Description

Bending Radii**

Max Rotation Angle

Max Bending Speed

Control

10 380 mm

210

2/4 rpm


TB60T

TECHNICAL DATA

* Other voltages available upon request.

** Special models for bending radii up to 500 mm (extended model) and up to 850 mm(flipper model) available upon request.

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

186 kg

Yes


500 x 1000 x 760 mm


Material

2 Gas x 4

60 x 4

64 x 6

64 x 6

63 x 4

60 x 6

60 x 3

60 x 4

64 x 5

64 x 3

MAXIMUM CAPACITY


Section

TB 60T


Art.

Art.

Machine

Machine

Tube

Tube

TB60T K2D

TB60T K3D

TB 60T

TB 60T

TB 60T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

Art. Machine Tube

TB60T KOD OD inches

Formers




SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

35

14 x 60

25 x 50 x 3

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6











27/104

25


TOPBENDER TB050OPBENDER TB050

Description

Bending Radii**

Max Rotation Angle

Max Bending SpeedControl

10 300 mm

210

1.25 & 2.5 rpmElectronic with Microprocessor

MODELS

Art. Ref.

ThreeTopbender TB050

Description Phase

TB050T

TECHNICAL DATA

* Other voltages available upon request.** Special models for bending radii up to 500 mm (extended model) and up to 850 mm

(flipper model) available upon request.

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

130 kg

Yes


363 x 900 x 595 mm

2 Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

60 x 4

64 x 4

64 x 3


Material

MAXIMUM CAPACITY


Section

TB 050T


Art.

Art.

Machine

Machine

Tube

Tube

TB 050T K2D

TB 050T K3D

TB 050T

TB 050T

TB 050T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

Art. Machine Tube

TB 050T KOD OD inches

Formers




art. TB050T

5/8 (15.88 mm), R46

7/8 (22.22 mm), R56

1 (25.40 mm), R6711/4 (31.75 mm), R82

11/2 (38.10 mm), R100

2 (50.80 mm), R150

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

2 (60.30 mm), R190

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R90

11/2 (48.25 mm), R100

2 (60.30 mm), R150

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes


Stainless SteelAISI 304 - 316

50 x 4

35

10 x 60

25 x 50 x 3

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6











28/104

26


TOPBENDER TB050EDTOPBENDER TB050EDT

Description


Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

2 Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

60 x 464 x 4

64 x 3


Material

10 300 mm

210

1.3 rpmBasic Electronic

Card

1

Yes

1.5 kW

-

Aluminium Alloy

Welded Steel

130 kg

Yes


363 x 900 x 595 mm

MAXIMUM CAPACITY


Section

TB050EDT

TECHNICAL DATA

MODELS

Art. Ref.

ThreeTopbender TB050EDT

Description Phase

90

Gas, Radius, mm

MACHINE EQUIPMENT (Former & Counterbending Die)*

TB 050EDT

11/4 (31.75 mm)

* Former in cast iron, counterbending die in brass.

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubesHydraulic Steel ST35


50 x 4

35

10 x 60

25 x 50 x 3

50 x 50 x 3

30 x 3050 x 50 x 6

40 x 20 x 6






Mild Steel (EN: S275JO)Mild Steel (EN: S275JO)


art. TB050EDT



29/104

27


SUPERBENDER SB48UPERBENDER SB48

MODELS

Art. Ref.

Three

SingleSuperbender SB48

Superbender SB48

Description Phase

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

10 300 mm

210

2 rpm

Electronic with Microprocessor Electronic with Microprocessor

10 300 mm

210

3 rpm

TECHNICAL DATA

SB48M SB48T


Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

110 kg

Yes

Single Phase 110 / 220 V

410 x 1000 x 570 mm


30 x 9 Bends Each

Yes

1.5 kW

< 70 dB

Aluminium Alloy

Welded Steel

110 kg

Yes

410 x 1000 x 570 mm

11/2 Gas x 3.68

48 x 3.5

50 x 3

54 x 1.5

50 x 4

60 x 3

64 x 2

64 x 2

60 x 2

48 x 2.5


Material

MAXIMUM CAPACITY


Section

SB 48M

SB 48T



SB 48T K2D


Art.

Art.

Machine

Machine

Tube

Tube

SB 48M K2D

SB 48M K3D

SB 48M

SB 48M

Gas inches

Gas inches

SB 48T

SB 48T

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

2 x

3 x SB 48T K3D


Art. Machine Tube

SB 48M KOD SB 48M OD inches

SB 48T OD inches

Formers

SB 48T KOD

5/8 (15.88 mm), R46

7/8 (22.22 mm), R561 (25.40 mm), R67

11/4 (31.75 mm), R82

11/2 (38.10 mm), R100

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R9011/2 (48.25 mm), R100

art. SB48M - SB48T

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

32

8 x 48

20 x 40 x 3

40 x 40 x 3

30 x 30

40 x 40 x 5

32 x 16 x 5











30/104

28


SUPERBENDER SB060UPERBENDER SB060

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


10 300 mm

210

2.5 rpm

Stable Speed and

Bending Angle Controls1

Yes

2.2 kW

-

Aluminium Alloy

Welded Steel

110 kg

Yes


260 x 900 x 600 mm

MODELS

Art. Ref.

SingleSuperbender SB060

Description Phase

SB060M

TECHNICAL DATA


11/2 Gas x 3.68

48 x 3.5

50 x 3

54 x 1.5

50 x 4

60 x 3

64 x 264 x 2

60 x 2

48 x 2.5


Material

MAXIMUM CAPACITY

Section

SB 060M


Art.

Art.

Machine

Machine

Tube

Tube

SB 060M K2D

SB 060M K3D

SB 060M

SB 060M

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

Art. Machine Tube

SB 060M KOD SB 060M OD inches

Formers




art. SB060M

5/8 (15.88 mm), R46

7/8 (22.22 mm), R56

1 (25.40 mm), R6711/4 (31.75 mm), R82

11/2 (38.10 mm), R100

1/2 (21.30 mm), R67

3/4 (26.90 mm), R82

1 (33.70 mm), R112

11/4 (42.25 mm), R130

11/2 (48.25 mm), R150

2 (60.30 mm), R190

1/2 (21.30 mm), R46

3/4 (26.90 mm), R56

1 (33.70 mm), R67

11/4 (42.25 mm), R90

11/2 (48.25 mm), R100

2 (60.30 mm), R150

SA / E / A

Gas tubes


Hard Copper & AluminiumSoft Copper

Conduit tubes

Soft Brass

Stainless SteelAISI 308 (food industry)

Furniture tubes



50 x 4

32

8 x 48

20 x 40 x 3

40 x 40 x 3

30 x 30

40 x 40 x 5

32 x 16 x 5











31/104

29

MEDIBENDER MB42EDIBENDER MB42Tube Bender without mandrel

MODELS

Art. Ref.

Three

SingleMedibender MB42

Medibender MB42

Medibender MB42 portable Single

Description Phase

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

TECHNICAL DATA

MB42M / MB42PM MB42T

10 260 mm

210

2 rpm

Electronic with Microprocessor Electronic with Microprocessor

10 260 mm

210

4 rpm

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


30 x 9 Bends Each 30 x 9 Bends Each

Yes Yes

1.1 kW

< 70 dB

Aluminium Alloy Aluminium Alloy

Welded Steel Welded Steel

410 x 1000 x 570 mm360 x 500 x 460 mm

Yes Yes


1.1 kW

< 70 dB

410 x 1000 x 570 mm

Three Phase 220 - 400 V

80 kg / 50 kg 80 kg

11/4 Gas x 3.5

42 x 3

42 x 3

48 x 1.5

42 x 4

50 x 3

60 x 2

54 x 2

60 x 2

42 x 2.5


Material

MAXIMUM CAPACITY


Section

MB 42M

MB 42T

MB 42PM


Art.

Art.

Machine

Machine

Tube

Tube

MB 42M K2D

MB 42M K3D

MB 42M

MB 42M

Gas inches

Gas inches

MB 42T

MB 42T

Gas inches

Gas inches

MB 42PM

MB 42PM

Gas inches

Gas inches

Radius

Radius

Formers

Formers

2 x

3 x

2 x

3 x

2 x

3 x

MB 42T K2D

MB 42T K3D

MB 42PM K2D

MB 42PM K3D



Art. Machine Tube

MB 42M KOD MB 42M OD inches

MB 42T OD inches

MB 42PM OD inches

Formers

MB 42T KOD

MB 42PM KOD


art. MB42PM

art. MB42M - MB42T

1/2 (21.30 mm), R56

3/4 (26.90 mm), R67

1 (33.70 mm), R90

11/4 (42.25 mm), R112

1/2 (21.30 mm), R46

3/4 (26.90 mm), R561 (33.70 mm), R67

11/4 (42.25 mm), R90

5/8 (15.88 mm), R46

7/8 (22.22 mm), R561 (25.40 mm), R67

11/4 (31.75 mm), R82

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

30

7 x 42

18 x 35 x 2

35 x 35 x 3

25 x 25

35 x 35 x 5

28 x 14 x 5









SA / E / A



32/104

Faster model - Same features as art. MD070MFootswitch control (art. P050H) not includedUsedforbending radii < 36mm.

MD 071M

30


MEDIBENDER MD070EDIBENDER MD070

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs

Overload System ControlVoltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


36 190 mm

210

2.8 rpm

Bending Angle DigitalSetting 0 180

1

Yes

900 W

-

Aluminium Alloy

Aluminium

23 kg

Yes


245 x 300 x 320 mm

MODELS

Art. Ref.

SingleMedibender MD070

Description Phase

MD070M

TECHNICAL DATA1 Gas x 3.4

38 x 1.5

30 x 2

38 x 1.5

35 x 3

42 x 1.5

50 x 2

50 x 2

42 x 1.5

35 x 1.5


Material

Art. Description

SPECIAL MODELS

MAXIMUM CAPACITYCapacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)

2 2

Section

MD 070M


Art. Machine Tube

MD 070M Gas inches

Formers


Art. Machine Tube

MD 070M KOD MD 070M OD inches

Formers


art. MD070M

5/8 (15.88 mm), R46

7/8 (22.22 mm), R56

1 (25.40 mm), R67

1/2 (21.30 mm), R46

3/4 (26.90 mm), R561 (33.70 mm), R82

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass


Furniture tubes



50 x 4

20

10 x 25

15 x 25 x 3

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5










MD 070M KGS


33/104

31

Tube Bender without mandrelManual

MEDIBENDER MD083EDIBENDER MD083

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

Number of Programs


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight

10 190 mm

210

-

-

-

-

-

-

Aluminium Alloy

Aluminium

17 kg

No

-

245 x 200 x 320 mm

MODELS

Art. Ref.

-Medibender MD083

Description Phase


Art. Machine Tube

Millimeter

Formers

12, R36 - 14, R40

16, R46 - 18, R56

22, R67 - 28, R96

MD083

TECHNICAL DATA1 Gas x 3.4

35 x 2.5

35 x 2

32 x 1.5

35 x 3

32 x 3

42 x 1.5

50 x 2

50 x 2

35 x 1.5


Material

MAXIMUM CAPACITY


Section

50 x 4

20

10 x 25

15 x 25 x 3

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

MD 083

MD 083 KMM MD 083

* Formers in aluminium, counterbending dies in brass.

art. MD083

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless SteelAISI 308(food industry)

Furniture tubes













34/104

32


MINIBENDER MN092INIBENDER MN092

Description

Bending Radii

Max Rotation Angle

Max Bending Speed

Control

10 190 mm

210

2 rpm


MODELS

Art. Ref.

SingleMinibender MN092

Description Phase

MN092M

TECHNICAL DATA

Number of Programs 3


Voltage*

Motor


Upper Machine Body


Foot-switch Control


Weight


Yes

800 W

-

Aluminium Alloy

Aluminium

15 kg

No


200 x 105 x 360 mm

3/4 Gas x 2.9

27 x 2.3

28 x 1.5

28 x 2.5

28 x 1.5

28 x 2

28 x 1.5

35 x 1.3

42 x 2

28 x 1.5


Material

MAXIMUM CAPACITY


Section

MN 092M


Art. Machine Tube Formers

Art. Machine Tube

MN092MKMM

MN092MKME

MN 092M

MN 092M

Millimeter

Millimeter

Formers



MN092MKMG

MN092MKOD

MN 092M

MN 092M

Mepla, Geberitand similar

OD inches

* Formers in aluminium, counterbending dies in polymer and brass.



* Formers in aluminium, counterbending dies in brass.

art. MN092M

15, R46 - 18, R56

22, R67 - 28, R112

12, R36 - 14, R40

16, R46 - 18, R56

22, R67 - 28, R96

15, R46 - 20, R67

26, R82 - 32, R112

40, R160 - 50, R170

1/2 (12.70 mm), R40

3/4 (19.05 mm), R671 (25.40 mm), R82

11/8 (28.58 mm), R112

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless SteelAISI 308(food industry)

Furniture tubes



50 x 4

16

-

-

-

-

-

-











35/104

Section Material

MEDI BENDER

Max x thickness (mm)

1 Gas x 3.4

38 x 1.5

3/4 Gas x 2.9

27 x 2.3

MINI BENDER

30 x 2 28 x 1.5

38 x 1.5

35 x 3

28 x 2.5

28 x 1.5

42 x 1.5

50 x 2

50 x 2

42 x 1.5

35 x 1.5

28 x 2

28 x 1.5

35 x 1.3

42 x 2

28 x 1.5

SUPER BENDER

11/2 Gas x 3.68 11/2 Gas x 3.68

48 x 3.5 48 x 3.5

50 x 3 50 x 3

54 x 1.5 54 x 1.5

50 x 4 50 x 4

60 x 3 60 x 3

64 x 2

64 x 2

64 x 2

64 x 2

60 x 2 60 x 2

48 x 2.5 48 x 2.5

33

MAXIMUM CAPACITY

NON MANDREL BENDERSONMANDREL BENDERS

Section Material Max x thickness (mm)

2 Gas x 4

60 x 4

64 x 6

64 x 6

63 x 4

60 x 6

60 x 3

2 Gas x 4

60 x 3

64 x 4

64 x 4

60 x 4

60 x 4

60 x 4

21/2 Gas x 4

76 x 3

76 x 6

76 x 6

73 x 4

76 x 4

60 x 4

64 x 5

60 x 4

64 x 4

76 x 3

70 x 5

64 x 3 64 x 370 x 4

76 x 1.6

50 x 4 50 x 4

32 32

8 x 48 8 x 48

20 x 40 x 3 20 x 40 x 3

50 x 4

35

14 x 60

25 x 50 x 3

50 x 4

35

10 x 60

25 x 50 x 3

50 x 4

45

10 x 90

30 x 60 x 3

1 Gas x 3.4

35 x 2.5

35 x 2

32 x 1.5

35 x 3

32 x 3

42 x 1.5

50 x 2

50 x 2

35 x 1.5

50 x 4

20

10 x 25

15 x 25 x 3

50 x 4

20

10 x 25

15 x 25 x 3

11/4 Gas x 3.5

42 x 3

42 x 3

48 x 1.5

42 x 4

50 x 3

60 x 2

54 x 2

60 x 2

42 x 2.5

50 x 4

30

7 x 42

18 x 35 x 2

50 x 4

16

-

-

40 x 40 x 3 40 x 40 x 3

30 x 30 30 x 30

40 x 40 x 5 40 x 40 x 5

32 x 16 x 5 32 x 16 x 5

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6

50 x 50 x 3

30 x 30

50 x 50 x 6

40 x 20 x 6

60 x 60 x 3

40 x 40

60 x 60 x 6

50 x 20 x 6

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

25 x 25 x 3

20 x 20

30 x 30 x 5

30 x 15 x 5

35 x 35 x 3

25 x 25

35 x 35 x 5

28 x 14 x 5

-

-

-

-

TOP BENDERMEGABENDER

MD070 MN092

SB48 SB060TB60 TB050

TB050EDTMG76 - MG030

MD083MB42

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.

2 2

Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).For dimensions in inches, see conversion table on page 97.

2 2

SA / E / A

Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless Steel AISI 308 (food industry)

Furniture tubes











Gas tubes



Soft Copper

Conduit tubes

Soft Brass

Stainless Steel AISI 308 (food industry)

Furniture tubes












36/104

34

Art. P050A

Art. P050B

Art. P050A

Art. 050G

Art. P575/1

Art. P050B

40 mm HEXAGONAL SHAFT

HANDWHEEL

SLIDER

50 mm HEXAGONAL SHAFT

Art. P050D/1Art. P050D/1

Art. P575/1

Art. 050G

COUNTERBENDING DIE SUPPORT BRACKET

Art. P050HArt. P050H

FOOT SWITCH CONTROL

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76 TB60 TB050/EDT SB060 SB48

For Megabender, Topbenderand Superbender

LEGEND


NON MANDREL ACCESSORIESON MANDREL ACCESSORIES

SA / E / A


37/104

35

Art. 152-PArt. 152-P

Forsmall radiusbends(< 36 mm).

COUNTERBENDING DIE EXTENSION MG030MG76

TB60 TB050/

EDT SB060 SB48

Art. 050C

For bending radii from10 to35 mm.To be used with former157A.

SPECIAL FORMER HOLDING SHAFT

Art. 050C

Art. P514A

6 mm HEXAGONAL KEY

Art. P514A

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

Art. 810P(Special grease

spray can)

MG030MG76

TB60 TB050/

EDT SB060 SB48

Art. 810P - Art. P010Art. P010

(Grease pump)

SPECIAL GREASE SPRAY CAN & PUMP

Art. 050S

Art. P050E

Art. 050S

Art. P050E

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76 TB60 TB050/EDT SB060 SB48

Special counterbending die support bracket for bendingradii from225 to290 mm.

Available only upon request.

Special diewith special shaft from 10 to 35 mmradius.

SPECIAL DIE

SPECIAL SUPPORT BRACKET


LEGEND



SA / E / A


38/104

36

Art. P500P1

Art. 050M

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

MG030MG76

TB60 TB050/

EDT SB060 SB48

For multiple bends applications. Max 48 mm. Availablelengths:3m/10ftand6m/20ft.

For multiple bendsapplications.Used with steel and aluminium formers with radius from150to250mm.

Extractorplate for profiles, solidand hollow.

SPECIAL EXTRACTOR PLATE

2 AXES POSITIONING TABLE

2 AXES LENGTH STOP DEVICE

Art. A40/PArt. A40/P

Art. 050M

Art. P500P1


LEGEND



SA / E / A


39/104

37

Art. 810P - Art. P010

SPECIAL GREASE SPRAY CAN & PUMP

Art. 810P(Special grease

spray can)

Art. P010(Grease pump)

na na

Art. P050HArt. P050H

MN092MD083MB42/P MD070


FOOT SWITCH CONTROL

Art. MP027Art. MP027

HANDWHEEL

nanana


na nana

Art. MP003Art. MP003

HEXAGONAL SHAFT MN092MD083MB42/P MD070

For Medibender and Minibender

LEGEND



SA / E / A

Art. MP019A

COUNTERBENDING DIE SUPPORT BRACKET

Art. MP018/1

SLIDER

Art. MP019A

nanana

Art. MP018/1

nanana




40/104

38

na

Art. P084FArt. P084F

For counterbending die positioning on art. MD070,MD071, MD083, MN092.

LEVER MN092MD083MB42/P MD070

na na

Art. P084GArt. P084G

To place on aluminium formers for tube wall thicknesshigherthan 1.5mm.

SUPPORT BRACKET MN092MD083MB42/P MD070



LEGEND



Art. 050MArt. 050M

For multiple bendsapplications.Used with steel and aluminium formers with radiusfrom150 to 250mm.

2 AXES LENGTH STOP DEVICE


nanana

Art. 042C

For bending radii from10 to 35 mm(to be used with former157A). To be used with counterbending die extension, art.152P.

SPECIAL TOOLING HOLDING SHAFT

Art. 042C


nanana

Art. 042SArt. 042S

Special former with shaft for radii from 10 to 35 mm.

SPECIAL FORMER


na nana

Art. A40/P-MB42

Art. A40/P-MB42

For multiple bends applications. Max 48 mm. Available

lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor formounting on MB42.

2 AXES POSITIONING TABLE

SA / E / A


41/104

39

na

Art. 084D1Art. 084D1

TRIPOD MN092MD083MB42/P MD070


LEGEND



nana

Art. 084E1Art. 084E1

COUNTERBENDING DIE SUPPORT BRACKET MN092MD083MB42/P MD070

na

Art. R500P Art. R600

METAL STORAGE CASE

Artt. R500P - R600


To be used for placing and positioning the counterbendingdie.

na

Art. 802Art. 802

For tubes from 4 to 25 mm (from 1/4 to 1).

REAMER

na

Art. 803Art. 803

For tubes from 5 to 45mm(from1/4to 13/4).

REAMER



na

Art. 804

Including: 1 display box, 12 reamers art. 802 for tubesfrom 4 t o 25 m m (from 1/4 t o 1).

REAMER KIT MN092MD

Ercolina_general_catalogue Ercolina Dobladoras de Tubo

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