Equipment Manual, 13 5/8” Power Tong€¦ · The Hydraulic Power Tong System ... Shift Assembly 09 Hardware & Dies 19 Motors 10 Tong Jaws 20 Example: 12.80.000.00 XX.YY.ZZZ.00 XX

Equipment Manual, 13 5/8” Power Tong

EM-109, REV 1 P a g e 1 | 49


EM-109, REV 1 P a g e 2 | 49

Revision Table Revision Section Description Issue Date

0 N/A Initial release March 19, 2019

1 Multiple Starr Model Code Generator, Spare Parts List 11/1/2019

Table of Contents Revision Table............................................................................................................................................... 2

General Information ..................................................................................................................................... 5

Warning and Notes ................................................................................................................................... 5

General Remarks ....................................................................................................................................... 5

Intended use of this manual ..................................................................................................................... 5

Limited Warranty ...................................................................................................................................... 5

Intellectual Property ................................................................................................................................. 5

The Hydraulic Power Tong System .............................................................................................................. 6

STARR Model Code Generator .................................................................................................................. 6

Tong Assemblies Covered by This Manual ................................................................................................ 7

Specifications of the Tong Assemblies ...................................................................................................... 8

Jaws Available ........................................................................................................................................... 9

Spring Hanger Specifications .................................................................................................................. 10

Operational Safety Mechanisms ............................................................................................................. 11

Installation/Setup ...................................................................................................................................... 12

Transportation to the Job Site ................................................................................................................ 12

Rigging Up the Equipment ...................................................................................................................... 13

Operation .................................................................................................................................................... 13

Valve Operation ...................................................................................................................................... 13

Shifting Gears .......................................................................................................................................... 14

Hydraulically Shifting Motor Speeds ....................................................................................................... 14

Make/Break Pin ....................................................................................................................................... 15


EM-109, REV 1 P a g e 3 | 49

Adjusting the Brake Band ........................................................................................................................ 15

Snub Line ................................................................................................................................................. 15

Connecting (Make-Up) ............................................................................................................................ 16

Disconnecting (Break-Out) ...................................................................................................................... 16

Maintenance ............................................................................................................................................... 16

Cleaning................................................................................................................................................... 16

Grease Locations ..................................................................................................................................... 16

Hydraulic Fluid ........................................................................................................................................ 17

Torque Gauge .......................................................................................................................................... 17

Accessories List ........................................................................................................................................... 18

Spare Parts List ........................................................................................................................................... 19

Assembly Drawings .................................................................................................................................... 20

109.35.03.33.01 – 13 5/8” TONG ASSEMBLY, 35,000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED,

VG35, 3-SECT (TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT ............................................ 20

01.130.000.00 – BODY ASSEMBLY, 13 5/8” TONG .................................................................................. 21

02.131.000.00 DOOR ASSEMBLY, 13 5/8” TONG .................................................................................... 22

02.131.001.00 DOOR FRAME ASSEMBLY, 13 5/8” TONG ....................................................................... 23

02.133.000.00 DOOR SWITCH ASSEMBLY, 13 5/8” TONG ...................................................................... 24

03.131.000.00 SUPPORT ROLLER ASSEMBLY(TYPICAL), 13 5/8” TONG .................................................. 25

03.133.000.00 SUPPORT ROLLER ASSEMBLY (LATCH), 13 5/8” TONG ................................................... 26

03.134.000.00 SUPPORT ROLLER ASSEMBLY (DOOR PIVOT), 13 5/8” TONG ......................................... 27

04.131.000.00 ROTARY ASSEMBLY, 13 5/8” TONG................................................................................. 28

06.131.000.00 ROTARY IDLER ASSEMBLY, 13 5/8” TONG ...................................................................... 29

06.132.000.00 PINION IDLER ASSEMBLY, 13 5/8” TONG ........................................................................ 30

07.131.000.00 PINION ASSEMBLY, 13 5/8” TONG .................................................................................. 31

08.131.000.00 CLUTCH ASSEMBLY, 13 5/8” TONG ................................................................................. 32

09.131.000.00 SHIFTER ASSEMBLY, 13 5/8” TONG ................................................................................ 33

11.85.000.00 SPRING HANGER ASSEMBLY, 2000 LB RATING ................................................................. 40

11.85.000.01 SPRING HANGER ASSEMBLY, 3000 LB RATING ................................................................. 41

11.130.000.00 LIFTING ASSEMBLY, 13 5/8” TONG ................................................................................. 42

11.131.000.00 RIGID BALE ASSEMBLY, 13 5/8” TONG ........................................................................... 43

12.130.000.00 UPPER BRAKEBAND ASSY, 13 5/8” TONG ....................................................................... 44


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12.131.000.00 LOWER BRAKE BAND ASSEMBLY, 13 5/8” TONG ............................................................ 45

15.130.000.00 STAND ALONE MOUNTING KIT, 13 5/8” TONG............................................................... 46

15.131.000.00 STARRBACKUP MOUNTING KIT, 13 5/8” TONG .............................................................. 47

15.131a.000.00 FRONT LEG ASSEMBLY, 43 3/4” OAL ............................................................................. 48

15.131b.000.00 REAR HANGER ASSEMBLY, 13 5/8” TONG .................................................................... 49


EM-109, REV 1 P a g e 5 | 49

General Information

Warning and Notes

WARNING: A “WARNING” INDICATES A DEFINITIE

RISK OF EQUIPMENT DAMAGE OR DANGER TO

PERSONNEL. FAILURE TO OBSERVE AND FOLLOW

PROPER PROCEDURES COULD RESULT IN SERIOUS OR

FATAL INJURY TO PERSONNEL, SIGNIFICANT

PROPERTY LOSS, OR SIGNIFICANT EQUIPMENT

DAMAGE.

NOTE: A “NOTE” indicates that additional information

is provided about the current topics.

General Remarks

As with all rig equipment, Starr Equipment must be

operated in accordance with accepted rig safety

practices and procedures. All operators should be

familiar with all safety precautions and

recommended installation and operating procedures,

including the information contained in this manual.

Intended use of this manual

WARNING: THIS TECHINICAL DOCUMENTATION

CONTAINS INSTRUCTIONS ON SAFETY,

INSTALLATION, OPERATION AND MAINTENANCE. IT

MUST BE STUDIED BEFORE WORKING WITH THE

TOOL.

This manual is intended for use by field service,

engineering, installation, operation and repair

personnel. Every effort has been made to ensure the

accuracy of the information contained herein. Starr

Power Tongs, LLC will not be held liable for errors in

this material, or for consequences arising from

misuse of this material. Anyone using service

procedures or tools, whether or not recommended

by Starr Power Tongs, LLC must be satisfied that

neither personal safety nor equipment safety will be

jeopardized.

Limited Warranty

The warranty provided will be void if the tool is

either:

1. Repaired or serviced by a service facility

which was not authorised by Starr Power

Tongs, LLC.

2. Replacement parts not manufactured by

Starr Power Tongs, LLC are used.

3. Modifications made to the tools which were

not approved by Starr Power Tongs, LLC.

Intellectual Property

All rights retained. No part of this document may be

reproduced in any form without the written approval

of Starr Power Tongs, LLC.

All information contained in this manual is based

upon the latest product information at the time of its

creation. Starr Power Tongs, LLC reserves the right to

change the design or specifications without

announcement.

The values specified in this manual represent the

nominal values of a unit produced in series. Slight

deviations in the case of the individual devices are

possible.

Note: in the event of problems that cannot be solved

with the aid of this manual contact:

Starr Power Tongs, LLC.

120 Old Farm Rd.

Broussard, LA 70518

United States of America

Phone: +1-337-330-2631


EM-109, REV 1 P a g e 6 | 49

The Hydraulic Power Tong System The Power Tong System is a powerful hydraulic Tool which can be utilized to makeup a varied range of

pipe diameters. The system consists of a Power Tong assembly with the option to have a Backup

Assembly for making up threaded connections without a snub-line.

STARR Model Code Generator (AA.BB.CC.DD.EE)

Part Code - AA.BB Part Code - CC

Tong Size/Gear Train Code Motor Code

5-1/2" - 25k ft-lbs. 44.25 15 in^3 1

8-5/8" - 35k ft-lbs. 69.35 21 in^3 2

9-7/8" - 45k ft-lbs. 79.45 15 in^3, 2-Speed 3

9-7/8" - 60k ft-lbs. 79.6 21 in^3, 2-Speed 4

13-5/8" - 35k Ft-lbs. 109.35 23 in^3 5

14" - 50k Ft-lbs 112.50 23 in^3, 2-Speed 6

14" - 75k Ft-lbs 112.75

Part Code - EE

Part Code - DD Mount Kit Code

Valve Count Code Stand Alone 1

1-Sect. (Tong Only) 31 STARR B/U 2

2-Sect. (+ Backup/Lift Cylinder) 32

3-Sect. (Tong, Backup, Lift Cylinder) 33 3-Sect. (Tong, Backup, Lift Cyl.) 1-Handle 33B

Tong Numbering System Reference

Part Description Group Part Description Group Body 01 Lifting Assembly 11

Door 02 Brake Bands 12

Support Rollers 03 Bank Valves 13

Ring Gear/Rotary Gear 04 Control Valves 14

Cage Plates 05 Mounting Kits 15

Idlers 06 - 16

Pinions 07 Fittings & Hoses 17

Clutches 08 Cam-followers & Bearings 18

Shift Assembly 09 Hardware & Dies 19

Motors 10 Tong Jaws 20

Example: 12.80.000.00

XX.YY.ZZZ.00

XX Part Group YY Subassembly ZZZ Part Number 00 Version #


EM-109, REV 1 P a g e 7 | 49

Tong Assemblies Covered by This Manual

109.35.01.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.01.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.01.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.01.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER





109.35.03.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.03.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.03.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER

109.35.03.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER













NOTE: The above represent every possible 13-5/8” STARR Power Tong Variation


EM-109, REV 1 P a g e 8 | 49

Specifications of the Tong Assemblies

TORQUE - Rineer 15IN3 TORQUE - Rineer 21IN3 TORQUE - Rineer 23IN3

Press. Speed

1 Speed

2 Speed

3 Speed

4 Press.

Speed 1

Speed 2

Speed 3

Speed 4

Press. Speed

1 Speed

2 Speed

3 Speed

4

PSI ft-lb. ft-lb. ft-lb. ft-lb. PSI ft-lb. ft-lb. ft-lb. ft-lb. PSI ft-lb. ft-lb. ft-lb. ft-lb.

1000 12,059 2,412 6,030 1,206 1000 16,883 3,377 8,441 1,688 1000 18,491 3,698 9,245 1,849

2000 24,118 4,824 12,059 2,412 2000 33,765 6,753 16,883 3,377 2000 36,981 7,396 18,491 3,698

2250 27,133 5,427 13,566 2,713 2250 37,986 7,597 18,993 3,799 2250 - 8,321 20,802 4,160

2500 30,148 6,030 15,074 3,015 2500 - 8,441 21,103 4,221 2500 - 9,245 23,113 4,623

2750 33,162 6,632 16,581 3,316 2750 - 9,285 23,214 4,643 2750 - 10,170 25,425 5,085

3000 36,177 7,235 18,089 3,618 3000 - 10,130 25,324 5,065 3000 - 11,094 27,736 5,547

NOTE: The maximum rated torque output to be handled by tong is 35,000 ft-lbs.

RPM 2-Speed 15IN3 Motor RPM 2-Speed 21IN3 Motor RPM 2-Speed 23IN3 Motor

GPM Speed

1 Speed

2 Speed

3 Speed

4 GPM

Speed 1

Speed 2

Speed 3

Speed 4

GPM Speed

1 Speed

2 Speed

3 Speed

4 10 1.6 8 3.2 16 10 1.1 5.7 2.3 11.4 10 1.0 5.2 2.1 10.4 20 3.2 16 6.4 32 20 2.3 11.4 4.6 22.9 20 2.1 10.4 4.2 20.9 40 6.4 32 12.8 64 40 4.6 22.9 9.1 45.7 40 4.2 20.9 8.3 41.7 60 9.6 48 19.2 96 60 6.9 34.3 13.7 68.6 60 6.3 31.3 12.5 62.6

Motor Shift Tong Transmission Shift

Speed 1 Low Gear Low Gear Speed 2 Low Gear High Gear Speed 3 High Gear Low Gear Speed 4 High Gear High Gear

NOTE: Single Speed Motor only utilizes Speed’s 1 & 2.

13 5/8" Tong 13 5/8" Tong w/

Backup

Capacity 5 1/2" - 13 5/8" 5 1/2" - 14 5/8" Width 43" (109.2 cm) 46" (116.8 cm) Length 57.6" (146.3 cm) 61.6" (156.5 cm) Height 47.5" (120.6 cm) 76.4" (190 cm)

Weight 1,675lb (761kg) 3,150lb

(1,432kg) Rated Pressure 3,000 psi; 2,250 psi; 2,000 psi Rated Torque 35,000 ft-lb. (47,453 nm) Handle Length 36" (91.4 cm)


EM-109, REV 1 P a g e 9 | 49

Jaws Available

Pipe Size KIT P/N Left Jaw-(1) Right Jaw-(2) Pin-(3) Roller-(4) Die-(5)

13.625 20.109.109.01 KIT 20.109.109L.01 20.109.109R.01 - 20.131.005.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE



11.750 20.109.094.00 KIT 20.109.094L.00 20.109.094R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE









NOTE: The above are the optimized/revised part numbers. They are reverse compatible with previous versions, and the KT Series. The

improvements made relate to reducing the overall die penetration, and stress involved in the jaw. The improvement ensures a higher quality

product with a longer lifetime. Other sizes available upon request. The Jaw series below are subject to availability as they are no longer being

manufactured.

Pipe Size

KIT P/N Left Jaw-(1) Right Jaw-(2) Pin-(3) Roller-(4) Die-(5)

13.625 T997-JDK-510 T997-JC-13.625L T997-JC-13.625R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 13.375 T997-JDK-340 T997-JC-13.375L T997-JC-13.375R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 12.75 T997-JDK-337 T997-JC-12.750L T997-JC-12.750R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 11.75 T997-JDK-335 T997-JC-11750L T997-JC-11750R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 10.75 T997-JDK-330 T997-JC-10750L T997-JC-10750L 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 9.875 T997-JDK-327 T997-JC-9875L T997-JC-9875R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 9.625 T997-JDK-325 T997-JC-9625L T997-JC-9625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 8.625 T997-JDK-320 T997-JC-8625L T997-JC-8625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 7.625 T997-JDK-315 T997-JC-7625L T997-JC-7625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE

7 T997-JDK-310 T997-JC-7000L T997-JC-7000R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 6.625 T997-JDK-305 T997-JC-6625L T997-JC-6625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE

5.5 T997-JDK-300 T997-JC-5500L T997-JC-5500R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 3.5 T997-JDK-286 T997-JC-3500L T997-JC-3500R 100174 100175 5/8" X 3/8" X 3-1/2" STRIP DIE

NOTE: (#) next to item correlates with diagram below.

2

5

1

3

4

5

4

1

2


EM-109, REV 1 P a g e 10 | 49

Spring Hanger Specifications

The following document is for P/N 11.85.000.00 & 11.85.000.01 The Minimum FOS for the system stands at 5.8 for a load of 3000lb. The 2000lb, and 3000lb ratings are derived from 6” of movement before the hanger bottoms out. It will take and additional 2000lb, and 2500lb respectively above each rating to completely compress the springs.

11.85.000.00 11.85.000.01

2000lb Rating 3000lb Rating

Load (lb.) Deflection Remaining(in) Spring Height Load (lb.) Deflection Remaining(in) Spring Height

- 11.56 30.00 - 11.56 30.00

500 10.23 28.67 500 10.55 28.98

1000 8.90 27.34 1000 9.53 27.97

1500 7.57 26.01 1500 8.51 26.95

2000 6.24 24.68 2000 7.50 25.93

2500 4.92 23.35 2500 6.48 24.92

3000 3.59 22.02 3000 5.46 23.90

3500 2.26 20.70 3500 4.45 22.89

4000 0.93 19.37 4000 3.43 21.87

4500 2.42 20.85

5000 1.40 19.84

5500 0.38 18.82

K (lb./in) 376 K (lb./in) 492

Assembly Weight 129 lb. Assembly Weight 143 lb.


EM-109, REV 1 P a g e 11 | 49

Operational Safety Mechanisms

Contact Points during Operation – During operation it is advised that only the operator touches the

equipment, and in designated contact points. Those points consist of the control handles, and the 2 side

handles of each tong. Tether straps are recommended to position the equipment by other personnel.

Pinch Point Markings – Special care should be paid to locations that are marked as pinch points.

Wire Ties – The wire ties are to ensure that the lifting assembly bolts are retained via secondary

retention, and to ensure the door switch is not tampered with. Opening the door while spinning the

rotary has the potential to shock load the transmission, which can cause a critical failure. Removal of

wire ties will void the warranty.

Door Switch – The door switch is designed to disable tong motor function if the door is opened. The

door must be closed during operation as it is a valuable safety mechanism as well as a critical structural

support for the body.


EM-109, REV 1 P a g e 12 | 49

Installation/Setup

Transportation to the Job Site

Each piece of Starr

Equipment has a designated

lifting point, and only that

point should be used.

Equipment should also be

lifted completely off the

ground by properly sized

lifting equipment. See the

figure to the right for Tong

Lifting point location.

If levelling of the power tong

is required, an adjustment

can be achieved through the

turn buckle assembly of the

hanger system.

Each Starr Power Tong is designed to utilize a spring hanger; therefore it is highly advised that they are

used during normal operations. Once the equipment is located to its place of operation, it should be

lifted from the spring hanger. For tongs with a backup, another spring should be added to the spring

hanger assembly to ensure it has enough spring force to support the weight of the tools.


EM-109, REV 1 P a g e 13 | 49

Rigging Up the Equipment

Hydraulic connections should be fully connected, kept free of dirt, and inspected for leakage prior to

use. See Equipment Specifications for Hydraulic supply requirements.

NOTE: The Return line should always be larger than the pressure line.

Operation Starr Equipment should be run/rigged by competent individuals that have been properly trained in the

safe operation of Hydraulic Power Tongs. Your safety is in your hands.

Valve Operation

The hydraulic power tong is equipped with a variety of valves, cylinders, and motors within its hydraulic

power system. The following is a list of how the related control levers operate in relation to this system.

The operation of the listed control levers have a proportional speed to the distance the control lever is

moved from the neutral position.

Lever Motor Backup Lift

Cylinder

Position Left Center Right

Push Makeup Clamp Lower

Neutral

Pull Breakout Release Lift


EM-109, REV 1 P a g e 14 | 49

Shifting Gears

High Torque: Rotating the control lever in the

downward direction will cause the power

tong to shift into the low speed (high

torque) mode.

Low Torque: Rotating the control lever in the

upward direction will cause the power tong

to shift into the high speed (low torque)

mode.

Neutral: The neutral position is between the

two mentioned positions. Unlike the other

control levers, this lever will not return to

the neutral position upon release and must

be manually moved.

To adjust the force required in order to shift gears, loosen the lock nut on the side of the shifter

assembly. By turning the bolt clockwise, you will increase the force required to shift gears, while turning

the bolt counter clockwise will decrease the force required to shift gears. Ensure the locknut is

retightened after completing the shifting force adjustments.

Note: It may be necessary to bump the motor slightly while shifting gears if the gear train is out of

alignment. Shifting with the motor in operation may damage the drive train.

Hydraulically Shifting Motor Speeds

High Speed (H) – Low Torque

Low Speed (L) – High Torque


EM-109, REV 1 P a g e 15 | 49

Make/Break Pin

NOTE: To place the pin in its required position, the cage plate opening must be aligned with the door.

Lift the pin and place at approximately the 11 O’Clock position for makeup, and 1 O’Clock for break out.

Adjusting the Brake Band

The brake band is designed help the jaws bite the pipe in makeup, and release in break out.

In some cases, the bite/release can be improved by tightening the brake band via the lock nut at each

end. There is a limit to its tightness, as burning fibers can be smelled during operation.

Snub Line

When utilizing a snub line, an inline tension load cell is to be used. Starr Power Tongs are designed to

operate with a 36” torque arm length that is “T’d” to the snub-line. If the snub-line is not perpendicular

to the tong, then the torque gauge may present an inaccurate reading.

Make Pin Orientation Brake Pin Orientation


EM-109, REV 1 P a g e 16 | 49

Connecting (Make-Up)

1. Verify snub line, and tension load cell

are properly installed and secured.

2. Ensure the hydraulic system has been

energized and is prepared for use.

3. Set Make/Break Pin

4. Test Spin (Few seconds)

5. Open door and test bite first joint of

pipe. (Make adjustments if necessary)

6. Shift the unit into high gear (high speed,

low torque) and start rotation by

pressing the actuation control forwards.

This will begin threading the tubing

together at high speed. Do not shift

gears while rotating.

7. Shift as necessary.

8. Apply rated make up torque to pipe.

9. Release and Remove from pipe.

10. Repeat steps 5-9 for length of job.

Change jaws as needed.

11. When finished with the job, hoist the

unit from the drill floor. Personnel will

need to stabilize the unit during the

lifting and lowering operations to

prevent collisions with equipment.

Disconnecting (Break-Out)

1. Verify snub line, and tension load cell

are properly installed and secured

opposite of the operator.

2. Ensure the hydraulic system has been

energized and is prepared for use.

3. Set Make/Break Pin

4. Test Spin (Few seconds)

5. Open door and test bite first joint of

pipe. (Make adjustments if necessary)

6. Shift the unit into high gear (high speed,

low torque) and start rotation by

pressing the actuation control forwards.

This will begin threading the tubing

together at high speed. Do not shift

gears while rotating.

7. Shift as necessary.

8. Apply rated make up torque to pipe.

9. Release and Remove from pipe.

10. Repeat steps 5-9 for length of job.

Change jaws as needed.

11. When finished with the job, hoist the

unit from the drill floor. Personnel will

need to stabilize the unit during the

lifting and lowering operations to

prevent collisions with equipment.

Maintenance

Cleaning

The tongs and backup are to be thoroughly

cleaned with a petroleum-based cleaning agent

after all jobs and prior to storage. It is good

practice to occasionally remove the top tong

plate along with the motor and valve assembly

in order to clean them along with the normally

enclosed gears, rollers, and other internal

components.

Ensure the work area is protected and that

cleaning components are contained and

disposed of in accordance to your company’s

disposal guidelines.

Grease Locations (Monthly)

a. Cam Followers (5 Squirts) b. Bearing Caps (10 Squirts) c. Half Shafts (10-20 Squirts) d. Door Shafts (20-30 Squirts)


EM-109, REV 1 P a g e 17 | 49

Hydraulic Fluid

While filtering hydraulic fluids, a filter of ten (10) microns or better is to be utilized. If contamination

occurs, immediate action should be taken to prevent excessive wear to the system components. This

may include flushing the system, filtering the hydraulic fluid, or a complete replacement of the fluids.

Torque Gauge

Torque gauges are to be calibrated by qualified factory personnel only in order to ensure the gauge

reads correctly in relation to its paired load cell and hydraulic power tong unit. It is essential the arm

length of the power tong unit be incorporated into the calibration procedure so the correct torque

reading will be displayed by the gauge. If the load cell is not calibrated taking the arm length into

account, an incorrect torque reading will be displayed by the gauge.

Two options are provided for torque gauge assemblies: the tension type, which is configured in line with

the snub line assembly (which is usually used when only the tong is present), and the compression type,

which is positioned between the backup and the rear leg weldment assembly. Both types must be

configured correctly in order to measure make-up and break-out procedures correctly.

Torque Gauge and Tension Load Cell


EM-109, REV 1 P a g e 18 | 49

Torque Gauge and Compression Load Cell

All load cells and torque gauges are supplied as a matched pair from the factory. Substitutions are not

permissible. Ensure that the proper load cell and torque gauge for the power tong arm length have

been utilized. Unit serial numbers are identified on the calibration certificate as reference to which

units are matching pairs.

If a unit is suspected of malfunction or is required to be replaced, return the matching pair of equipment

to the factory for repair, replacement, and/or calibration.

Accessories List

Acc

esso

ries

P/N Description

19-207120-141-SPT 36" x 40k T/T COMPRESSION SYSTEM w/ 12.0 in² LOAD CELL 5' HOSE

19-207400-150-SPT 36" x 40k T/T TENSION SYSTEM w/ 4.0 in² LOAD CELL

SC100552 Idler Gear Encoder Assembly

200276 Lift Cylinder Assembly w/ Fitting and Hose Kit


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Spare Parts List

13

-5/8

Description P/N Quantity Recommended

Door Cylinder 02.82.000.00 1

Make/Break Pin 05.131.005.00 1

Motor Gear 10.90.003.01 1

Brake Bands 12.130.001.00 2

Door Switch 14-987765 1

Jaw Pivot Bolts 20.131.001.00 2

Jaw Rollers 20.131.002.00 2

Jaw Pins 20.131.003.00 2

Sun Cartridge Relief Valve T08-1625 1


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Assembly Drawings

109.35.03.33.01 – 13 5/8” TONG ASSEMBLY, 35,000 FT-LBS @ 3000PSI, 15IN^3

MOTOR 2-SPEED, VG35, 3-SECT (TONG, BACKUP, LIFT CYL.), STANDALONE

MOUNTING KIT


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01.130.000.00 – BODY ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 22 | 49

02.131.000.00 DOOR ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 23 | 49

02.131.001.00 DOOR FRAME ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 24 | 49

02.133.000.00 DOOR SWITCH ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 25 | 49

03.131.000.00 SUPPORT ROLLER ASSEMBLY(TYPICAL), 13 5/8” TONG


EM-109, REV 1 P a g e 26 | 49

03.133.000.00 SUPPORT ROLLER ASSEMBLY (LATCH), 13 5/8” TONG


EM-109, REV 1 P a g e 27 | 49

03.134.000.00 SUPPORT ROLLER ASSEMBLY (DOOR PIVOT), 13 5/8” TONG


EM-109, REV 1 P a g e 28 | 49

04.131.000.00 ROTARY ASSEMBLY, 13 5/8” TONG


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06.131.000.00 ROTARY IDLER ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 30 | 49

06.132.000.00 PINION IDLER ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 31 | 49

07.131.000.00 PINION ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 32 | 49

08.131.000.00 CLUTCH ASSEMBLY, 13 5/8” TONG


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09.131.000.00 SHIFTER ASSEMBLY, 13 5/8” TONG


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10.130.000.00 MOTOR ASSEMBLY. 15 2-SPEED, 13 5/8”


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10.130.000.01 MOTOR ASSEMBLY, 21 2-SPEED, 13 5/8”


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10.130.000.02 MOTOR ASSEMBLY, 23 2-SPEED, 13 5/8”


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10.131.000.00 MOTOR ASSEMBLY, 15 SINGLE, 13 5/8”


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EM-109, REV 1 P a g e 39 | 49



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11.85.000.00 SPRING HANGER ASSEMBLY, 2000 LB RATING


EM-109, REV 1 P a g e 41 | 49

11.85.000.01 SPRING HANGER ASSEMBLY, 3000 LB RATING


EM-109, REV 1 P a g e 42 | 49

11.130.000.00 LIFTING ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 43 | 49

11.131.000.00 RIGID BALE ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 44 | 49

12.130.000.00 UPPER BRAKEBAND ASSY, 13 5/8” TONG


EM-109, REV 1 P a g e 45 | 49

12.131.000.00 LOWER BRAKE BAND ASSEMBLY, 13 5/8” TONG


EM-109, REV 1 P a g e 46 | 49

15.130.000.00 STAND ALONE MOUNTING KIT, 13 5/8” TONG


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15.131.000.00 STARRBACKUP MOUNTING KIT, 13 5/8” TONG


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15.131a.000.00 FRONT LEG ASSEMBLY, 43 3/4” OAL


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15.131b.000.00 REAR HANGER ASSEMBLY, 13 5/8” TONG

Equipment Manual, 13 5/8” Power Tong€¦ · The Hydraulic Power Tong System ... Shift Assembly 09 Hardware & Dies 19 Motors 10 Tong Jaws 20 Example: 12.80.000.00 XX.YY.ZZZ.00 XX

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