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L o w

V o l t a g e J o

i n t s

Heat-shrinkable Low Voltage J oints

J oints for polymeric ins ula ted ca bles 50

J oints for pa per insula ted ca b les 52

Tra ns ition joints fo r po lyme ric ins ula ted ca bles topa per ins ula ted ca bles 53

Live end sea ls for polymeric a ndpa per ins ula ted ca bles 54

J oints for flexib le, rubber insula ted ca bles 55

J oints for polymeric ins ula ted control c a bles 56

P re-insulated connectors and terminals type DuraS eal 57

B ra nch joints for polymeric a ndpa per ins ula ted ca bles 58

Gel-filled Low Voltage Joints

Inline and branch joints for polymeric insulatedca bles – Ra yG el, G elB ox 60

Repair sleeves and inline joints for polymeric insulateds ing le core ca bles – G elWra p 60

Guroflex – filled Low Voltage J oints

J oints up to 25 mm 2 for polymeric ins ula ted c ab les 62

B ra nch joints up to 25 mm2 for polymeric insulatedca bles 63

B ra nch joints 35 to 240 mm 2 for polymeric insulatedca bles 64

GUROFLEX – 2-component environmental friendlyfiller ma teria l 65

Mantle clamps and ring connectors 66

L o w

V o l t a g e J o

i n t s

49

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J oints for polymeric insulated cables

Cable

The joints a re des igned for 3-, 3,5-, 4-and 5-core polymeric insulated cables

with or w ithout a rmour.

For example: SZAMtKAtM, KAtM,N(A)YY, N(A)YBY, VVG, AVVG, ВВГ,АВВГ, YAKY, YKY, YKYFty, AYKY, CYKY,PP 00, XP 00, PP 41, N(A)YC(W)Y.

Dimensions L, D see table

Design of jointsFor cables without armourThe joint cons ists of four or five inner andthe o ne o uter heat-s hrinkable tubing. Theconnectors are insulated and sealed bythick-wa ll tubing w hich is pre-coa tedwith a hot-melt a dhesive. The outerprotection and sealing is performed bythick-wa ll hea t-shrinka ble t ubing. All jointsare designed to a llow crossing of cab lecores.For joints supplied without connectors,the crimp or mecha nica l connectors usedmust not exceed the maximumdimensions given in the tables.

D

L

For cables with steel tape armourThe joint cons ists of four or five inner andthe one outer heat-shrinkable tubing aswe ll as of tinned g rid a nd roll springs. Theconnectors are insulated and sealed bythick-wa ll tubing w hich is pre-coa tedwith a hot-melt a dhesive. Wrappe da round the jointing a rea , the tinned g ridis mecha nica lly s ecured and electrica llyconnected to the stee l tape b y rollsp rings . The oute r protec tion a nd s ea lingis performed by thick-wa ll heat-shrinkable tubing. All joints are designedto a llow crossing of cab le cores.For joints supplied without connectors,the crimp or mecha nica l connectors usedmust not exceed the maximumdimensions given in the tables.

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J oints for polymeric insulated cables

J oints for polymeric insulated cables including mechanical connectors

Nominal voltage Cross section Ordering description for cables Dimensions (mm)Uo/U (kV) (mm

2) without armour with tape armour L D

1,5 – 6 P OLJ -01/4X 1- 6 230 251,5 – 6 P OLJ -01/5X 1- 6* 230 25

4 – 16 P OLJ -01/4X 4- 16 300 354 – 16 P OLJ -01/5X 4- 16* 300 35

0,6/1 10 – 35 P OLJ -01/4X 10- 35 P OLJ -01/4X 10- 35-T 450 5010 – 35 P OLJ -01/5X 10- 35* 450 5025 – 70 P OLJ -01/4X 25- 70 P OLJ -01/4X 25- 70-T 600 7070 –120 P OLJ -01/4X 70-120 P OLJ -01/4X 70-120-T 650 80

150 –240 P OLJ -01/4X150-240 P OLJ -01/4X150-240-T 800 110

* These joints ca n be us ed fo r 4- and 5-co re ca bles.Note:The joints a re de signed for the included connecto rs and other connectors must not be used. J oints for cables w ith wire a rmourare a vailab le o n req uest.

J oints without connectors for polymeric insulated cables without armour

Nominal Cross section (mm2) Ordering description Dimensions (mm)voltage Crimp Mechanical Max. connector JointUo/U (kV) Connectors Connectors Length Diameter L D

for use with crimping and mechanical connectors1,5 – 10 S MOE-81511 35 8 230 251,5 – 10 S MOE-81511-CEE05 * 35 8 230 25

6 – 25 S MOE-81512 75 12 450 400,6/1 6 – 25 S MOE-81512-CEE05 * 75 12 450 40

16 – 50 S MOE-81513 95 18 600 5070 –150 70 –120 S MOE-81514 130 26 750 8095 –300 150 –240 S MOE-81515 150 37 850 110

for use with mechanical connectors10 – 35 S MOE-81516 45 18 400 5010 – 35 S MOE-81516-CEE05 * 45 18 400 50

0,6/1 25 – 70 S MOE-81517 60 26 500 7070 –120 S MOE-81518 75 29 550 80

150 –240 S MOE-81519 85 38 700 110

* The joints w ith mod ifica tion cod e C EE05 ca n be us ed fo r 4- and 5-co re ca bles.

J oints without connectors for polymeric insulated cables with steel tape armour or aluminium tape shield

Nominal Cross section (mm2) Ordering description Dimensions (mm)voltage Crimp Mechanical Max. connector JointUo/U (kV) Connectors Connectors Length Diameter L D

for use with crimping and mechanical connectors1,5 – 10 S MOE-81521 35 8 300 25

6 – 25 S MOE-81522 75 12 500 400,6/1 16 – 50 S MOE-81523 95 18 650 50

70 –150 70 –120 S MOE-81524 130 26 850 8095 –300 150 –240 S MOE-81525 150 37 950 110

for use with mechanical connectors10 – 35 S MOE-81526 45 18 450 5025 – 70 S MOE-81527 60 26 600 70

0,6/170 –120 S MOE-81528 75 29 650 80

150 –240 S MOE-81529 85 38 800 110

Note:Dimensions of co nnectors must not exc eed the dimensions given in the tab le. The cross sec tion ranges show n in the tab leapply to all PVC insulated 1kV cables with crimp connectors according to DIN standards or mechanical connectors within the givenlimits.

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J oints for paper insulated cables with steel tape armour

CableThe joints a re des igne d fo r 3 and 4-co repap er insulated ca bles with steel tapearmour, including cables with reducedneutral conductor.

For example: SZAPKOVB, IPO 13,NPO 13, ACHPAbI, ААБУ, АСБУ, AKFt...,CNKODY, ANKOY, ANKOP, ANKOPV,IPO 14, NPO 14, N(A)KBA


J oints for 3- core cables

Nominal voltage Cross section Ordering description Dimensions (mm)

Uo/U (kV) (mm

2

) L D16 – 70 G US J -01/3x 16 – 70 800 70

0,6/1 50 –120 G US J -01/3x 50 –120 900 80120 –240 G US J -01/3x120 –240 1100 120

J oints for 4- core cables

Nominal voltage Cross section Ordering description Dimensions (mm)Uo/U (kV) (mm

2) L D

16 – 95 G US J -01/4x 16 – 95 800 700,6/1 50 –150 G US J -01/4x 50 –150 900 80

120 –240 G US J -01/4x120 –240 1100 120

J oints for transitions of 3-core cables to 4- core cables

Nominal Cross section for cable type Ordering description Dimensions (mm)voltage 3-core 4-coreUo/U (kV) (mm

2) (mm2) L D

16 – 70 16 – 95 G US J -01/34x 16- 70/ 95 800 700,6/1 50 –120 50 –150 G US J -01/34x 50-120/150 900 80

120 –240 120 –240 G US J -01/34x120-240 1100 120

Design of jointsThe co res of the pa per ca ble are coveredwith oil res ista nt tubing. Hea t-shrinkablebreakouts prevent any moisture ingress oroil leakag e a t the end of the meta l shea th

or of the ca ble cores. Mechanica l connectors are included to join thecond uctors. The c onnectors a re insulatedand sealed by thick-wall tubing which ispre-coa ted w ith a hot-melt adhesive.Thick-wa ll hea t-shrinka ble tub ing pre-coa ted w ith a hot-melt ad hesive sea l tothe metal sheath and provides the outerse aling a nd protect ion. The kit include ssupplementary materials for c ab lepreparation.

J oints for 3-core cablesThe kit includes a so lde rles s e arth a ndneutral connec tion s ystem for thealuminium sheaths consisting of stainlesssteel hose clamps and an earth braid.

J oints for 4-core cablesThe kit includes a so lde rles s e arthconnec tion sys tem for the lead shea thscons isting of roll springs and an earthbraid.

J oints for transitions of 3-core to4-core cablesThe kit includes a so lde rles s e arth a ndneutral connec tion s ystem for thealuminium shea th and the lead shea thconsisting of hose clamps, a roll springand earth braids.

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Transition joints for polymeric insulated to paper insulated cables

CableThe joints a re des igne d for 4-core pa perand polymeric insulated ca bles with orwithout a rmour.For example: N(A)YY, SZAPKOVB,IPO 13, NPO 13, ACHPAbI, АСБУ-АВВГ,YAKY, YKY, YKYFtly, ANKOY, AYKY, PP 00,PP 41, N(A)YBY, IPO 14, NPO 14,N(A)KBA.

J oints including mechanical connectors for 3 and 4-core paper to 4-core polymeric insulated cable

Nominal voltage Cross section Ordering description for paper cables Dimensions (mm)Uo/U (kV) (mm

2) 3-core 4-core L D

10 – 35 – TRAJ -01/4x 10- 35/4S B 500 50

0,6/125 – 70 TRAJ -01/4x 25- 70/3S B TRAJ -01/4x 25- 70/4S B 800 7070 –120 TRAJ -01/4x 70-120/3S B TRAJ -01/4x 70-120/4S B 900 80

150 –240 TRAJ -01/4x150-240/3S B TRAJ -01/4x150-240/4S B 1100 110

J oints without connectors

4-core paper to 4-core unarmoured polymeric insulated cable including solderless earth connection for use with mechanicalconnectors

Nominal Cross section Ordering description Dimensions (mm)voltage polymeric paper Max. connector Dimensions (mm)Uo/U (kV) (mm

2) (mm2) Length Diameter L D

25 – 95 25 – 95 S MOE-81404 90 25 850 700,6/1 95 –150 50 –150 S MOE-81502 130 32 1050 80

95 –240 95 –240 S MOE-81400 110 38 1150 90

Note: Dimensions of c onnectors mus t not exce ed the dimensions g iven in the tab le. Mecha nica l connectors a re not included in the joints.

4-core paper to 4-core polymeric insulated cable for use with compression connectors

Nominal Polymeric cables without armour Polymeric cables with armour

voltage Cross section Ordering Cross section Ordering Dimensions (mm)Uo/U (kV) (mm2) description (mm2) description L D

10 – 16 EP KJ -0903 16 – 26 EP KJ -0828 700 45

0,6/125 – 50 EP KJ -0910 35 – 50 EP KJ -0835 900 6070 –150 EP KJ -0917 70 –150 EP KJ -0842 1100 75

185 –300 EP KJ -0924 185 –300 EP KJ -0856 1300 100

Note: Co nnectors a re not included.

Design of jointsThe pape r cable is transformed to a qua sipolymeric insulated cable with heat-shrinkable o il res istive tubing and abreakout. The co nnecto rs are insulatedand s ealed with adhesive coated heatshrinkable t ubing. The outer protec tionand sea ling is performed b y heat-shrinkable t ubing.

J oints including connectorsThe kit includes a so lderless ea rth andneutral connec tion s ystem for lead o raluminium sheaths.

J oints without connectorsIn case of 3-core cables, a separate earthlead has to be soldered to the metalsheath (not provided within the kit).

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Live end seals for polymeric and paper insulated cables

CableThe live end s ea ls are des igned forpolymeric or paper insulated cables.For example: SZAMtKAtM, N(A)YY,CYAbY, IPO 13, VVG, AVVG, ААБвУ,АСБУ, AYKY, CYKY, ANKOY, ANKOP,PP 00, XP 00, PP 41, N(A)YBY, IPO 14.


Nominal voltage Cross section Ordering description Dimension (mm)Uo/U (kV) (mm

2) L D

10 – 16 EP KE-0024 90 32

0,6/125 – 50 EP KE-0044 90 4270 –120 EP KE-0064 143 56

150 –300 EP KE-0084 163 67

Design of live end seal

The ends of the cores a re sea led a nd

insulated with heat-shrinkab le e nd ca ps.

A larger end ca p protects the c ores and

sea ls to the oversheath.For cables w ith armour an ad ditional

metallic shielding is available on request.

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J oints for flexible, rubber insulated cables

CableThe joints a re des igned for flexible,rubber insulated cables with or withoutshield. The ma ximum numb er of c ores isfive.For example: G TB, GTBa , MCCG ,H07RN-F, H07RN-FF, KГ, KГН, KПГ,OnG, Ogek, OnGbekz… , CGS G, CG TU,CGGU, CGDU, EpN 53, EpN 55, EpN 61,EpN 62, Ep N (B N)76, G N 50.


Unshielded flexible cables


2) L D

1,5 – 2,5 EMKJ -0002 300 204 – 6 EMKJ -0004 350 28

0,6/1 10 – 16 EMKJ -0017 510 3425 – 50 EMKJ -0027 560 5570 –120 EMKJ -0037 740 78


Shielded flexible cables


2) L D

1,5 – 2,5 EMKJ -0102 300 204 – 6 EMKJ -0104 350 25

0,6/1 10 – 16 EMKJ -0117 510 3625 – 50 EMKJ -0127 560 6070 –120 EMKJ -0137 740 84


Design of jointsThe co nnectors a re insulated and sea led

by flexible tubing w hich is pre-coa tedwith a ho t-melt a dhes ive. The outer

protection and sealing is also performedby flexible, thick-wall heat-shrinkable

tubing. The voids b etween the co res andthe outer tubing are filled by flexiblemas tic. In case of shielded c ab les a

coppe r mesh is wrapped a round themastic.

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J oints for control cables with DuraSeal connectors

CableThe joints a re des igned for polymericinsulated control cables with or withoutarmour.For example: NYY, KВВГ, KПсВГ, YKSY,YKSYy, YeKSY, CYKY, PP 00.

Dimension L see table

Dura Se al – connec tor with pre-insta lledad hesive c oa ted hea t shrinkable tubing

J oints for polymeric insulated cables without armour

Nominal voltage Number of Cross section Cable diameter (mm) Ordering description Dimension

Uo/U (kV) conductors (mm2) min. max. L (mm)

4 – 7 1,5–2,5 8 19 S MOE-81140 3008 –14 1,5–2,5 12 22 S MOE-81141 300

0,6/1 15 –21 1,5–2,5 15 27 S MOE-81142 35022 –40 1,5 –2,5 20 35 S MOE-81143 35041 –75 1,5–2,5 28 44 S MOE-81144 400

J oints for polymeric insulated cables with steel tape armour

Nominal voltage Number of Cross section Cable diameter (mm) Ordering description DimensionUo/U (kV) conductors (mm

2) min. max. L (mm)

4 – 7 1,5–2,5 14 21 S MOE-81140-T 4508 –14 1,5–2,5 15 26 S MOE-81141-T 450

0,6/1 15 –21 1,5–2,5 18 30 S MOE-81142-T 55022 –40 1,5 –2,5 21 39 S MOE-81143-T 55041 –75 1,5–2,5 31 47 S MOE-81144-T 650

J oints for other cable types are available on request.

Design of jointsFor cables without armourThe cores a re co nnected a nd sea led w ithDuraS eal co nnectors. A cardboa rd linerensures a round s hape over which theouter protection and sealing is performedby a thick-wa ll hea t-shrinkable tubing.

For cables with steel tape armourThe inner jointing is pe rformed a s fo rcables without armour. In addition, atinned grid is w rapped around the jointing

area a nd mecha nica lly secured andelectrica lly co nnected to the steel tap eby roll springs. The outer protection a ndsealing is performed by a thick-wall,hea t-shrinkable tubing.

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DuraSeal - pre-insulated connectors and terminals

ApplicationProvides an environmentally sealed core

co nnection for insta lla tion c ab les. To b eused in joints or as a sealed terminal.

ConstructionThe co nnecto r co nsists o f a crimp ba rrel

and a pre-insta lled a dhesive coa ted heatshrinkable t ubing.

The te rminal c ons ists of a crimping lug

and a pre-installed adhesive coated heatshrinkable tub ing.

InstallationSelect the correct connection element.Remove the core insulation on a length of7,5 mm. With the a dhes ive not beingsticky at room tempe rature, the cores ca nbe easily inserted into the connector.

Crimp the connector with a suitablecrimping tool, for example AD-1522-1.

Heat the c rimped c onnection area w ith ahot air tool until the tubing recovers andthe a dhes ive flow s. The hea ting to olHL2005E-230V and the reflectorHL1802E-070519 a re recom mend ed.

Insulated connectors

Cross section (mm2) Ordering description Colour Length

min. max. (mm)

0,5 1 DS -18-22 red 321,5 2,5 DS -14-16 blue 324 6 DS -10-12 yellow 32

Note: To b e ordered in boxes , a bo x conta ins 100 pcs or 50 pcs (only size 4-6 mm2).

Insulated terminals

Cross section (mm2) Ordering description ColourFork Ring

min. max. d = 4 mm d = 4 mm d = 6 mm d = 8 mm

0,5 1 DF-2-40 DR-2-40 DR-2-60 DR-2-80 red1,5 2,5 DF-6-40 DR-6-40 DR-4-60 DR-6-80 blue

4 6 DF-4-40 DR-4-40 DR-4-60 DR-4-80 yellow

Note: To b e ordered in boxes , a bo x conta ins 100 pcs or 50 pcs (only size 4-6 mm2).d = hole diameter

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Branch joints for polymeric and paper insulated cables

CableThe joints a re des igne d for 4-core pa perand polymeric insulated ca bles with orwithout a rmour up to 240 mm2.For example: N(A)YY, SZAPKOVB,IPO 13, NPO 13, ACHPAbI, ВВГ, АВВГ,YAKY, YKY, AKFtA, AYKY, CYKY, ANKOY,ANKOP, PP 00-(A), PP 41-(A), N(A)YBY,IPO 14.

Design of jointsThe joint is d es igned to b e insta lled liveby using c ompa ct ring co nnectors.Mastic around the cores a nd theconnecto r seals and insulates . A fibrereinforced wrapa round s eals to theoversheath and provides mechanicalprotection. J oints for armoured ca blesinclude in addition solderless earthconnections. Paper cables are sealedwith a dd itional oil-res istive ma stic a nda breakout for the branch c able.


Conductors types:s m: S e cto r s tra nd eds e: S ec to r s olidrm : Ro und s tra nd edre: Ro und so lid

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Branch joints for polymeric and paper insulated cables

Heat shrinkable branch joint for 4-core polymeric insulated cables including compact ring connector

Nominal Main conductor Branch conductor Ordering description Dimensionsvoltage rm/sm re/se rm/sm re/se L DUo/U (kV) (mm

2) (mm2) (mm2) (mm2) (mm) (mm)

5x 2,5 –10 5x 2,5 –10 S MOE-81601* 250 504 – 16 4– 16 S MOE-81426* 380 55

35 – 70 50 – 95 6– 50 6 – 70 B MHM-1001-4B 1-4874 500 135

70 –120 95 –150 6– 50 6 – 70 B MHM-1001-4B 1-6875 500 1350,6/1 150 185se 6 – 70 6 – 70 B MHM-1001-4C 1-6878 500 135

185 240se 6 – 70 6 – 70 B MHM-1001-4D1-6879 500 155240sm – 6 – 70 6– 70 B MHM-1001-4D1-6880 500 155

95 – 120 120 – 15010 – 95/ 16 –120/

B MHM-1001-4D2-6877 560 15535 –120 50 –150

* Insulated single core connectors are included.Additional sealing kits for double branches are available on request.

Heat shrinkable branch joint for 3 1/2-core polymeric insulated cables including compact ring connector

Nominal Main cable Branch Ordering description Dimensionsvoltage phase conductor neutral conductor conductor L D

rm/sm re/se rm/sm re/se rm/sm re/seUo/U (kV) (mm2) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm)

70 –120 95–150 35 –70 50 –95 6 –50 6–70 B MHM-1001-4B 1-4875.3 500 135150sm – 70sm 70 6 –50* 6 –50 B MHM-1001-4C1-6878.3 500 135

0,6/1 185sm – – 95re 6 –50* 6 –50 B MHM-1001-4D1-6879.3 500 155240sm – – 120re 6 –50* 6 –50 B MHM-1001-4D1-6880.3-RE 500 155240sm – 120sm – 6 –50* 6 –50 B MHM-1001-4D1-6880.3-S M 500 155

* needs to be rounded for 50 mm 2 smAdditional sealing kits for double branches are available on request.

Heat shrinkable branch joint without connector

Nominal Cross section Ordering description Connector Dimensionsvoltage Main cable Branch cable diameter L DUo/U (kV) (mm

2) (mm2) (mm) (mm) (mm)

Branch joints for polymeric insulated cables without armour16 –185 6 – 95 B MHM-1001-4B 1 115 500 135

0,6/195 –185 6 – 95 B MHM-1001-4C1 115 500 13595 –240 6 – 70 B MHM-1001-4D1 135 500 15595 –240 6 –150 B MHM-1001-4D2 135 560 155

Branch joints for polymeric insulated cables with steel tape armour or aluminium tape shield16 –185 16 – 95 B MHM-1031-4C1-CEE01 115 560 135

+ EPPA 206-4-250*0,6/1

95 –185 16 – 95 B MHM-1031-4C1-CEE01 115 560 13595 –240 50 –120 B MHM-1031-4D1-CEE01 135 560 155

Branch joints for paper insulated main cables and polymeric insulated branch cables35 – 95 35 –95 S MOE-81551 115 560 135

0,6/1 120 –185 35 –95 S MOE-81503 115 560 135120 –240 35 –95 S MOE-81740 135 650 155

* EPP A-206-4-250 filler ma stic mus t be used if the c ros s sec tion is less tha n 95 mm2

Compact ring connectors for cross sections up to 240 mm2 are also available separately, see page 67.

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Gel-filled inline, branch joints and repair sleeves for polymeric insulated cables

Gel sealing technology• Proprietary Po wergel technology for

applica tions from -40°C to + 90° Ccontinuous temperature with anunlimited shelf life

• Po werGel is silicone embedded in across-linked silicone matrix

• Combines the advantages of solid(elastic memory) and liquid (wetting,conforms to surfaces) sealing materials

• Extremely high elongation andelasticity, excellent ageing anddielectric properties

• Displacement of possible moisture• Pow erGel wets the surface applying a

thin layer of silicone oil

Force

Gel

Surface

Moisture

Ra yG el: Inline a nd b ranch joints

GelBox: Inline joint

GelWrap: Inline joint and repair sleeve

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Gel-filled inline, branch joints and repair sleeves for polymeric insulated cables

CableThe joints a re des igned for 1-, 2-, 3-,3,5-, 4- a nd 5-core polymeric insulatedcables without armour.For example: SZAMtKAtM, KAtM,N(A)YY, N(A)YBY, VVG, AVVG, ВВГ,АВВГ, YAKY, YKY, YKYFty, AYKY, CYKY,PP 00, XP 00, PP 41, N(A)YC(W)Y.

GelBox – inline jointsThe p iercing co nnecto r block s uppliedwithin the kit joints the c a ble co res .Ba sed on the piercing technology nostripping of the primary insulation isrequired. The c onne ct or bloc k will bepos itioned in the centre o f one ge l-filled

ha lf she ll. The s eco nd half she lls w illsna p in to the previous o ne. Accidentallyre-opening is prevented by the snap inmechanism.

GelWrap – Design of jointsThe G elWrap is w rapped a round theconnection area or the area o f overshea threpa ir. The rails a re s na pped into placea nd a re s elf-loc king. Insta lling c a ble tiesas a lock prevents a cc identa lly re-opening.

Design of jointsRayGel – inline and branch jointsThe ca bles co res are jointed b y co nnec-tors s upplied within the kit or selectedac cording to the max. d imensions givenin tab les. The co res a re s pread apa rt a nda separator horizontally inserted. For5-core cable applications an insulated

co nnecto r block is s upplied. The co nnec -tion a rea is p os itioned in the middle of theop ene d g el-filled bo x. The joint is s light lypressed into the gel with the separator inthe bottom of the box placed betweenthe lower co res . The bo x is c los ed untilthe locks snap in place. Installing aca ble tie as a lock prevents ac cidentallyre-opening.For branc h co nfigurations, the branchca ble and cores a re pos itioned in pa rallelto the main cable and cores.

RayGel inline joints with mechanical connectors

Nominal Cable Ordering description DimensionsVoltage Cores Cross section Length x Width x HeightUo/U (kV) (mm

2) (mm)

3 –5 1,5 – 6 Ra yG el-22-M-5 144 x 55 x 324 1,5– 6 Ra yG el-23-M 145 x 51 x 30

0,6/14 6–16 Ra yG el-24-M 178 x 70 x 41

3 –5 6 –10 (16re) Ra yG el-24-M-5 178 x 70 x 414 6 –25 (35*) G elB ox-25 270 x 100 x 455 6 –16** G elB ox-25-5 270 x 100 x 45

* 35 mm2 with ca ble insulation removed (non-piercing a pplica tion)** includes a single ma ntle c la mp fo r the ea rthing wire

RayGel inline and branch joint with mechanical connector for cables with up to 5 cores

Nominal Cross section Ordering description DimensionsVoltage Main Branch max. Length x Width x HeightUo/U (kV) (mm

2) (mm2) (mm)

0,6/1 3–5 x 2,5*–6* 3 –5 x 1,5*–2,5* Ra yG el-24-M5 178 x 70 x 41

* only for round solid conductors (re)

RayGel inline and branch joints without connectors for cables with up to 4 cores

Nominal Cross section Ordering Dimensions (mm)voltage Main Branch description Connectors, max. J ointUo/U (kV) max. round rectangular L x W x H

(mm2) (mm2) Dia x Length L x W x H

10 –50* 1 x 16 Ra yG el-12 10 x 25 21 x 24 x 15 86 x 46 x 280,6/1 1,5 – 6 4 x 1,5 Ra yG el-23 8 x 32 21,5 x 8 x 12,5 145 x 51 x 30

6 –16 4 x 2,5 Ra yG el-24 14 x 40 20 x 12,5 x 20 178 x 70 x 41

L x W x H = Lengt h x Width x High* only for 1-core cables

GelWrap inline joint for single-core cables and repair sleeve for cable cores and cable oversheaths

Nominal Cable Ordering Max. dimensions (mm) J oint dimensions

voltage Cross section Diameter description connector or oversheath repair Length x DiameterUo/U (kV) (mm

2) (mm) Length (mm) Diameter (mm)

2,5 – 95 4 –18 G ELWRAP -18/ 4-150 75 25 150 x 350,6/1 2,5 – 95 4 –18 G ELWRAP -18/ 4-200 125 25 200 x 35

35 –240 10 –33 G ELWRAP -33/10-250 150 40 250 x 50

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Guroflex-filled joints up to 25 mm2 for polymeric insulated cables

CableThe joints a re des igned for 3-, 3,5-, 4-and 5-core polymeric insulated cableswithout a rmour up to 25 mm2.For example: SZAMtKAtM, KAtM,N(A)YY, N(A)YBY, VVG, AVVG, ВВГ,АВВГ, YAKY, YKY, YKYFty, AYKY, CYKY,PP 00, XP 00, PP 41, N(A)YC(W)Y.

Design of jointsThe joints co nsist of a sho ck-res ista nt,trans parent polyca rbona te sna p-to-closedes ign hous ing a nd integrated polymerfoa ms fo r sea ling. The robust ho using iseas y and q uickly to as semb le, cutting tothe ca ble diameter is not ne ede d TheG uroflex filler ma terial is d elivered in adouble chamb er bag. For details onG uroflex filler s ee pa ge 65. The inlineconnecto r block w ith integrated spa cingand insulation allows a q uick and ea syconnection. A cable diameter range from13–30 mm can be c overed.

Guroflex-filled inline joints without / with inline connector block

Nominal Cable Cross J ointvoltage diameter section Ordering description L HUo/U (kV) (mm) (mm

2) Without connector With connector (mm) (mm)

13 –20 5x 1,5 – 6 B V-0-G D B V-0-G D-KS 0 220 730,6/1 16 –25 5x 6 –16 B V-1-G D B V-1-G D-KS 1 230 80

21 –30 4x16 –25 B V-2-G D B V-2-G D-KS 2 270 90

Note: Cross sections are selected according to dimensions given in CENELEC HD 603;L = Ove rall length of the hous ing; H = Overall height of the hous ing

Guroflex-filled joints for other cable types and cross sections are available on request.

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63

Guroflex-filled branch joints up to 25 mm2 for polymeric insulated cables

BAV-2U with connector block with mantle clamps

CableThe joints are d es igned for 3,5-, 4- and 5-core polymeric insulated cables without

a rmour up to 25 mm 2.For example: SZAMtKAtM, KAtM,N(A)YY, N(A)YBY, VVG, AVVG, ВВГ,АВВГ, YAKY, YKY, YKYFty, AYKY, CYKY,PP 00, XP 00, PP 41, N(A)YC(W)Y.

Design of jointsThe joint cons ists of a sho ck-res ista nt,trans parent polyca rbona te sna p-to-close

des ign hous ing a nd integrated polymerfoa ms fo r sea ling. The robust ho using iseas y and q uickly to as semb le, cutting tothe ca ble diameter is not ne ede d TheG uroflex filler ma terial is d elivered in adouble chamb er bag. For details onGuroflex filler see page 65.The branch c onnectors a llow a quick andeas y co nnection. Different types ofbranch connectors are available likesingle ma ntle c lamps or connecto r blockswith integrated spa cing and insulation.A cable diameter range from 10–30 mmcan b e covered.

Branch joint including connector block or single mantle clamps

Nominal Cross section Jointvoltage Main Branch Ordering description L HUo/U (kV) (mm

2) (mm2) (mm) (mm)

with connector blocks4x 6 –25 4x4 –25 B AV-2U-G D-KK2/4 238 110

0,6/1 5x 6 –16 5x6 –16 B AV-2U-G D-KK2/5 238 110or 5x10 –16 5x2,5– 6

with 5 single mantle clamps

5x1,5 –25 5x1,5 –25 B AV-2U-G D- MC 25U 238 1105x 16 –25 5x 16 –25 B AV-2U-G D- MC 25 238 110

Note: Cross sections are selected according to dimensions given in CENELEC HD 603;L = Ove rall length of the hous ing; H = Overall height of the hous ing

Branch joint without connectors

Nominal Cable Cross section J ointvoltage diameter (mm) Main Branch Ordering description L HUo/U (kV) Main/branch (mm

2) (mm2) (mm) (mm)

0,6/1 10 –30 5x1,5 –25 5x1,5 –25 B AV-2U-G D 238 110

Note: For mantle clamps see pa ge 66L = Ove rall length of the hous ing; H = Overall height of the hous ing

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Guroflex-filled branch joints 35 mm2 to 240 mm2 for polymeric insulated cables

MM 5, MM 7 BAV 6, BAVC 7 Compact ring connector

CableThe joints are d es igned for 3,5- a nd 4-core polymeric insulated cables without

a rmour up to 240 mm2.For example: SZAMtKAtM, KAtM,N(A)YY, N(A)YBY, VVG, AVVG, ВВГ,АВВГ, YAKY, YKY, YKYFty, AYKY, CYKY,PP 00, XP 00, PP 41, N(A)YC(W)Y.

Design of jointsThe joints c ons ist o f impa ct-resistant,transparent polypropylene snap-to-close

design (MM 5, MM 7) or impact-resistant,trans parent polyca rbona te sna p-to-closedes ign (BAV) hous ings and polymerfoams for sealing. The housings a re ea syand quick to as semb le, no a djustment tothe ca ble diameter needed. J oints a reava ilab le w ith compa ct ring c onnectors.The G uroflex filler mate ria l is de livered indouble cha mber ba g (D) or in ca ns (C).The joints a llow filling in differentpositions. A cable diameter range from27–65 mm can be covered.

Conductors types:sm: Sec tor s t randeds e: S e ct or s o lid

rm : R oun d s t ra n de dre : R ound s o lid

Branch joints including compact ring connector

Nominal Cross section (mm2)voltage Main Neutral Branch Ordering description J oint (mm)Uo/U (kV) rm, sm / re, se rm, sm / re, se rm, sm / re, se Length Height

Branch joints for 4-core cables35 – 70 / 50 – 95 – 6 – 50 / 6 – 70 MM-5-G D-4874 295 17570 –120 / 95 –150 – 6 – 50 / 6– 70 MM-5-G D-6875 295 175

150 /185se – 6 – 70 / 6 – 70 B AV-6-G D-6878 348 203

0,6/1185 / – – 6 – 70 / 6 – 70 B AV-6-G D-6879 348 203240sm / – – 6 – 70 / 6 – 70 MM-7-G C-6880 480 230

95 –120 /120 –150 –10– 95rm /16–120re

MM-7-G C-6877 480 23035–120sm /50–150se

150 –240 /150 –240 – 95 –150 /95–150 B AV-C7-G C-C EE01** 484 212

Branch joints for 3,5-core cables

70 –120 / 95–150 35 –70 / 50 –95 6 – 50 / 6– 70 MM-5-G D-4875.3 295 175150sm / – 70sm / 70 6 – 50* / 6– 50 B AV-6-G D-6878.3 348 203

0,6/1185sm / – – / 95re 6 – 50* / 6 – 50 MM-7-G C-6879.3 480 230240sm / – – /120re 6 – 50* / 6 – 50 MM-7-G C-6880.3-RE 480 230240sm / – 120sm / – 6 – 50* / 6 – 50 MM-7-G C-6880.3-S M 480 230

150 –240 /150–240 70–120 /70-120 95 –185 /95 –185 B AV-C7-G C-C EE02** 484 212

* needs to be rounded for 50 mm 2 sm** Bra nch joints including s ingle co re mec hanica l connec tors.

Branch joints without connectors

Nominal Cable Connector Cross sectionvoltage diameter (mm) diameter Main Branch Ordering Joint (mm)Uo/U (kV) Main / branch max (mm) (mm

2) (mm2) description Length Height

27 –55 /16 –36 105 4x 35 –150 4x6 – 70 MM-5-G D 295 175

0,6/130 –58 /16 –40 115 4x 50–185 4x6– 95 B AV-6-G D 348 20337 –60 /16 –57 140 4x120 –240 4x6 –150 MM-7-G C 480 230

45 –65 /16 –50 140 4x120 –240 4x6 –150 B AV-C7-G C 484 212

Note: Se lecting c riteria a re ca ble diameters a nd co nnector sizes. C ross sec tions a re selected for ca bles ac cording toCENELEC HD 603 used w ith compa ct ring c onnectors. For compa ct ring c onnectors s ee pa ge 67.

Guroflex-filled joints for other cable types and cross sections are available on request.

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GUROFLEX - 2-component environmental friendly filler material

2-component Guroflex in doublechamber bag

2-component Guroflex in cans J oint filled with “green” Guroflex

PropertiesGuroflex is an environmental friendly,eas y to handle, 2-compo nent, cold

casting material based on hydrocarbonresins. Guroflex can be used for all self-suppo rting und erground c a ble jointsys tems up to 1kV. G uroflex is suitab lefor XLPE, PE, PVC and paper insulatedcables. Guroflex has excellent insulatingproperties, is hydrophobic and givesexce llent corros ion p rotec tion. G uroflexfiller ca n be handled w ithout a ny spe cialsa fety preca utions and allows insta llationat low temperatures.

HandlingThe res in is a va ila ble either in doub lecha mber bag s o r in two comprising

sec ure c ans . P reparation of G uroflexsys tem ta kes place immediately beforeca sting. The two compo nents a re mixedeither in a double chamber bag or in thelarger of two c omponent ca ns to s tart thecross-linking process. Mixing takes about3 minutes and can be aided by the use ofa power driven stirrer. No ‘topping-up’ isneeded and the equipment can beene rgized imme dia tely a fter filling. Thejoint trench ca n be ba ckfilled immediatelyafter filling.

Technical data• Dielec tric s treng th: Ud > 10 kV/mm• Spec. Dielectric Constant : Âr ~ 4

• Spec ific Vol. Res is tance : QD > 10 13 øcm• Relative Density: ρ = 1,22 g/cm 3

• Min. S tora ge tempera ture: –20 ° C• Min. Ins ta lla tio n te mp era ture : –10 ° C• Ha rdness S hore A: ~ 20• S helf life: 2 yea rs @ 23 ° C• C olor: G reen

Ordering description for supply in Volume Weight quantities suitableDouble chamber bags Cans (~ l) (~ kg) for joints

G UROFLEX-D035 – 0,35 0,43 B V-0, B V-1G UROFLEX-D055 – 0,55 0,67 B V-2G UROFLEX-D080 – 0,8 0,98 B AV-2G UROFLEX-D140 – 1,4 1,71 MM-5G UROFLEX-D160 G UROFLEX-C160 1,6 1,95 VMY-405, MM-5G UROFLEX-D170 G UROFLEX-C170 1,7 2,07 MM-5G UROFLEX-D200 G UROFLEX-C200 2,0 2,44 B AV-5G UROFLEX-D240 G UROFLEX-C240 2,4 2,93 B AV-6– G UROFLEX-C370 3,7 4,51 –– G UROFLEX-C480 4,8 5,86 VMP -600, MM-7– G UROFLEX-C570 5,7 6,95 B AV-C7, MM-7– G UROFLEX-C650 6,5 7,93 HMY-661-B , VMY-950

Note: Volume a nd w eight a re a bso lute value of b oth c omponents together.Other quantities on reques t.

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Mantle Clamps

Universal mantle clamp with individualbranch connection and insulation cap

Mantle clamp with insulation cap Mantle clamp without insulation cap

Universal mantle clamp with individual branch connection and insulation cap

Ordering description Cross section (mm2)Main Branch

G URO-MC 25U-I 2,5 –25 1,5 –25

Mantle clamps with common connection with insulation cap

Ordering description Combinations of cross sectionsMain (mm2) Branch (mm2)

GURO-MC06-I4 –6 1,5 –6

–2,5 –6 2,5 –6

16 1,5 –16G URO-MC 16-I 10 –16 2,5 –10

–6 –16 4,5 ––6

25 –2,5–25G URO-MC 25-I 16 –25 –6,5 –16

10 –25 10

Mantle clamps with common connection without insulation cap

Ordering description Combinations of cross sectionsMain (mm2) Branch (mm2)

25 –2,5–25G URO-MC 25 16 –25 –6,5 –1610 –25 10

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Insulation piercing multi-core connectors

The c ab le ring typ e c onnec tor is s pec ia llydesigned for simple and reliableinsta llation w hile ensuring ma ximumsafety during life line work.The co nnec tors a re suita ble for a luminiumor coppe r, for stranded or solid conduc torsand cables with PVC or XLPE insulation.

The com pa ct de sign allow s installationin reduc ed s ize resin filled boxes a nd inRayc hem heat-shrinkable Ra yliga torjoints.

InstallationCa ble overshea th is removed and thecore separators placed between thecores. The tw o connecto r halvespositioned over the cores and the boltsslightly tightened. Stripped ends of

branch c ores inserted in the branchcha nnels and the bo lts are tightened. Theconnecto r halves a re c lose d b y tighteningthe two o uter bolts while the co ntactseg ments pierce the ma in ca ble cores.The o uter met a l ring is a t a ll timesinsulated from the life conductors.

Materials:• Bod y: High s trength aluminium alloy• Contact segment: e lectro t inned brass• Insulation parts: Glass fibre reinforced

polymer• Bolts: Tinned steel 12.9

Conductors types:sm: Sec tor s t randeds e: S e ct or s o lidrm : R oun d s t ra n de dre : R ound s o lid

• For 4- and for 3,5-core ca bles• Contact segments with integrated

dep th limitation• Branch channels with grooves• No torque moment key required• Exceeds requirements acc ording to

VDE 0220

Cable ring type connector for 4-core cables

Ordering description Main conductor Branch conductor Dimension Width Weightstandard branch with rm/sm re/se rm/sm re/se outer circle across flatsversion shear head (mm2) (mm2) (mm2) (mm2) (mm) (mm) (kg/100pcs)

HEL-4874-35re – – –35re –6 ––50 –6 ––70 –96 6 /5 42,4HEL-6871 – 16 ––25rm –35 –6 ––50 –6 ––50 –83 6 /5 36,5HEL-6872 – 35 –50 –6 ––50 –6 ––50 –83 6 /5 36,7HEL-6873 – 50 –70se –6 ––50 –6 ––50 –83 6 /5 36,7HEL-4874 HEL-4874-AK 35––70 –50 ––95 –6 ––50 –6 ––70 –96 6 /5 42,4HEL-6874 HEL-6874-AK 50––70 –70 ––95 –6 ––50 –6 ––70 –96 6 /5 42,6HEL-6875 HEL-6875-AK 70–120 –95–150 –6 ––50 –6 ––70 –98,5 6 /5 42,2HEL-6876 HEL-6876-AK 95–120 120 –150 –6 ––50 –6 ––70 –96 6 /5 44,6

HEL-6877 HEL-6877-AK 95–120 120 –15010 ––95/ 16 –120/

142 6 /6 46,035 –120 50 –150

HEL-6878 – 150 185se –6 ––70 –6 ––70 115 6 /5 60,0HEL-6879 – 185 240se –6 ––70 –6 ––70 124 8 /5 69,4HEL-6880 – 240sm – –6 ––70 –6 ––70 124 8 /5 69,4HEL-6880.1 – 185 –240sm 185 –240se –6 ––70 –6 ––70 124 8 /5 70,0HEL-5876 HEL-5876-AK 120rm 120 –150 –6 ––50 –6 ––70 96 6 /5 46,0

HEL-5877 HEL-5877-AK – 120 –150 10 ––95/ 16 –120/ 142 6 /6 46,035 –120 50 –150

Cable ring type connector for 3,5-core cables with reduced cross section of neutral conductor

Ordering Main Branch Dimension Width Weightdescription phase conductor neutral conductor conductor outer circle across

rm/sm re/se rm/sm re/se rm/sm re/se flats(mm2) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm) (kg/100pcs)

HEL-4874.3 50sm – 25sm – 6 –50 6 –70 96 6 /5 42,4HEL-4875.3 70 –120s m 95 –150se 35 –70sm 50 – 95se 6 –50 6 –70 98,5 6 /5 42,2HEL-6878.3 150sm – 70sm 70 6 –50* 6 –50 115 6 /5 63,8HEL-6879.3 185sm – – 95re 6 –50* 6 –50 124 8 /5 73,2

HEL-6880.3-ARG 185 –240s m – 95 –120sm – 6 –50* 6 –50 124 8 /5 73,0HEL-6880.3-RE 240sm – – 120re 6 –50* 6 –50 124 8 /5 72,2HEL-6880.3-S M 240sm – 120sm – 6 –50* 6 –50 124 8 /5 72,2

* needs to be rounded for 50 mm 2 sm

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