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Oil & Gas Projects

Guided tour


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The actors

Impossibled’afficherl’image.

The

COMPANY“Client”

The EPC

Contractor

The suppliers

The sub-contractors


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Conceptual evaluation

+ Pre-Project

By COMPANY

Basic Engineering

By ENGINEERING

Project Execution

by EPC CONTRACTOR

Sanction

Sanction

The phases


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Design Procurement Manufacturing Shipping

InstallationConstruction &

erectionInspection & tests Hand-over


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© 2 0 1 5 – H e r v é B a r o n

The multiple sides of a Project

H um anR e s o ur c e s M an a g em

en t

Project Control

PROJECT


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Engineering Sub-Contractor

(India)

Detail Engineering (part)

Shipyard (Korea)

Hull Engineering & Fabrication

Shipyards (Singapore &

Malaysia)

Topsides Fabrication & Integration

Home office (Paris)•Project management

•Detail Engineering (part)

•Procurement

Satellite office

Detail Engineering (part)

Fabrication yard (Nigeria):Fabrication (part)

Offshore (Nigeria):Installation, commissioning, start-up

The multiple sites of a Project


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Project

Engineering Procurement Construction


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Project



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Process facilities:

Feedstock and products flow

Feedstock composition

Battery limit conditions

Equipment Spare

Performance:

Products specifications

Energy efficiency, emissions

Utilities:

Electric power supply

Other utilities

Systems:

Process control

Fire/gas alarm

Public address, LAN, PABX

Infrastructure:

Administrative and technical

buildings

Control room

Access road

Site fencing, gates, check point

Design criteria:

% of over design

Environment data:

Min/max temperature

Rain/snow fall

Wind

Geological conditions

Applicable codes and standards:

International standards

Local rules

0

5

10

15

20

25

30

35

40

45

50

-85 -80 -75 -70 -65 -60 -55

P r e s s

u r e

( b a r )

The facilities design basis


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EngineeringDocuments for Purchase:

bill of quantity & specification

Documents for Construction:

Construction drawings &

specifications

Design basis:

- Functional

requirements

- Client

specifications

- Design codes

Engineering

in the Project


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Project

Engineering

Instruments&Control Layout& Piping Process Electrical Equipment Civil Safety

Procurement Construction


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Project

Engineering

Instruments&Control Layout& Piping Process Electrical Equipment Civil Safety



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Process simulations


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Heat & Material

balance

Thermodynamic

calculations

Process Flow

Diagram (PFD)


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Equipment list


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Equipment

duty


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Process Flow Diagram (PFD)


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Piping & Instrumentation Diagram (P&ID)


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Process control


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Emergency shut down


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Emergency relief


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Operating manual


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Project

Engineering

Instruments&

Control

Layout

& Piping Process Electrical Equipment Civil Safety



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Rotating machinery


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Heat exchangers

HERVE


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Packages,

Fired Equipment


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HERVE


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Material Requisition

HERVE


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HERVE


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Project

Engineering

Instruments&

Control

Layout



HERVE


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HERVE Fi fi hti


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Fire fighting


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Fi & G d t ti l t


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Fire & Gas detection layout

HERVE Environmental Impact Assessment


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Environmental Impact Assessment

HERVE


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Project

Engineering

Instruments&

Control

Layout



HERVE


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HERVE


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R

BARON

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Equipment supporting

structures

HERVE


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Piping supporting

structures (pipe-racks)

HERVESt t l d i


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Structural design

HERVE Structural design


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Structural design

HERVE


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Structural

drawings

HERVE


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HERVE


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Architectural drawings

Equipment layout

drawing

HERVE


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HERVE


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Project

Engineering

Instruments&

Control

Layout



HERVE


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HERVE


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Layout/

principles


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O l l l


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General Plot Plan

HERVE

BARON


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BARON

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Piping Layoutdrawing

HERVE

BARON3D modelling


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3D modelling


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HERVE

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Material Specification


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Building detail drawing/Telecom and PAGA layout


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Electrical consumers list


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G t


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Generators

Switchgear

Transformer

Equipment

specification


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Engineering work sequence


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Extract from the book: ”The Oil & Gas Engineering

Guide”, Hervé Baron, Editions Technip, 2015, page 209


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Interested and wanting to know more on Engineering?


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© 2 0 1 5 – H e r v é B a r o n

A unique synthesis for

the busy Projectprofessional

270 pages

300 illustrations


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HERVE

BARON


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© 2 0 1 5 – H e r v é B a r o n

Project


HERVE

BARON Procurement


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HERVE

BARON Procurement / Steps


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Inquiry (Call for Tender)

Short listing

Bid analysis

Clarifications

Negotiations

Purchase Order

Expediting

Inspection

Delivery

Warranty Period

HERVE

BARON Procurement / Supplier selection criteria


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Technical Compliance

Price

Qualification of supplier

Schedule

Load of workshop

References

References with final Client

Financial situation

Annual turn-over

Internal feed-back

HERVE

BARON Procurement


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HERVE

BARON Expediting


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HERVE

BARON Expediting


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HERVE

BARON Inspection


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HERVE

BARON Inspection


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HERVE

BARONShipping


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HERVE

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HERVE

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HERVE

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© 2 0 1 5 – H e r v é B a r o n

Admixtures

Sand

Aggregate

Cement

HERVE

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© 2 0 1 5 – H e r v é B a r o n


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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

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HERVE

BARONPiping erection


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BARONElectrical equipment connection


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HERVE

BARONCable pulling


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HERVE

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HERVEBARON

Cable connections


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HERVEBARON

Other Systems Field Equipment Installation


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Sub-System

Junction

Box

Instrument

Loop

Instrument

Cable

Mech Equip

Document Folder

Elect EquipCircuit

Instrument

Tag

HERVEBARON The multiple sides of a Project


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H um anR e s o ur c e s M an a g em en t

Project Control

PROJECT

HERVEBARON Project Organisation


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Project

Manager

Engineering

Manager

Project

Engineers

Discipline

Engineers

Process

Civil

Instrumentation

Electrical

Equipment

Procurement

Manager

Purchasers Expediters Inspectors

Site Manager

Construction

Manager

Construction

Superintendent

Construction

supervisor

Construction

superintendent

Constructionsupervisor

Project Control

Manager

Contract

Manager

Scheduling

ManagerCost Control

HERVEBARON Project procedures


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Construction Procedures


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P.O.

Sub

P.O.

P.O.

Main Contract

Purchase

Orders

Sub-Contracts

EPC

Sub


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HERVEBARON Quality Assurance (QA)


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HERVEBARON

Document code

1 Installation drawings

2 Detail drawings

Document Control


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Discipline code

A Instrumentation & Control

C Civil engineering

E Electrical

G Project general documents

J MechanicalK Safety

M Piping & Layout

P Processes

S Steel Structures

V Vessels – Heat exchangers

W Materials – Welding

g

3 Diagrams

4 Lists – Bill of Quantities

5 Isometrics

6 Calculation notes

7 Specifications

8 Data sheets

9 Requisitions

HERVEBARON Document Control


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Engineering

Documents

submitted

to client

Approval/Comments

Vendors

Documents

submissionComments

HERVEBARON Electronic Document Management System


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Intranet /

Internet

Intranet /

Internet

Breakdown

structures

Projects

Interfaces

Reports

Satellite

Engineering

Center

Center 1 Sr.

Mgmt Center 2 Sr.

Mgmt

Construction

Site

Electronic Document

Management System

Engineering

documents

Vendor

documents

Correspondence

etc.

HERVE

BARON Interface Management

http://../IFP-Training/My%20Documents/perso/ptont/Local%20Settings/ERP/janus/Janus_Login.htmhttp://../IFP-Training/My%20Documents/perso/ptont/Local%20Settings/ERP/janus/Janus_Login.htmhttp://images.google.com/imgres?imgurl=www.enterasys.com/products/items/INTERFACES/INTERFACES.jpg&imgrefurl=http://www.enterasys.com/products/items/INTERFACES/&h=145&w=150&prev=/images?q=interfaces&svnum=10&hl=en&lr=&ie=UTF-8&oe=UTF-8http://images.google.com/imgres?imgurl=web.mit.edu/evolving/img/proj/infrastructure/bigphoto.jpg&imgrefurl=http://web.mit.edu/evolving/projects/infrastructure/&h=274&w=348&prev=/images?q=projects&start=40&svnum=10&hl=en&lr=&ie=UTF-8&ohttp://www.shawpipe.com/images/box1.gifhttp://../IFP-Training/My%20Documents/perso/ptont/Local%20Settings/ERP/janus/Janus_Login.htm


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HERVE

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7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PLANT START-UP

PIPING PRE-FABRICATION & INSTALLATION X X X X X X X X X X

PIPING MATERIAL & DRAWINGS AT SITE

PROJECT SCHEDULE

MONTH

4

5

Scheduling


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PIPING MATERIAL MANUFACTURING & SHIPPING X X X X X X

PURCHASE OF PIPING MATERIAL

TECHNICAL & COMMERCIAL CLARIFICATIONS X XCALL FOR TENDER FOR PIPING MATERIAL

PREPARE PIPING MATERIAL TAKE-OFF X

PIPING ROUTING STUDIES X X X

PIPING & INSTRUMENTATION DIAGRAMS (PIDs)

1

1

2 3

3

2

4 5

5

HERVE

BARON Critical path of an Oil & Gas Project


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Extract from the book: ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015, page 225

HERVE

BARON Progress Monitoring

How would you measure

?


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© 2 0 1 5 – H e r v é B a r o n

15 years ago: 2D

Today: 3D

Tomorrow:

3D & data

http://../Documents%20and%20Settings/hbaron/My%20Documents/perso/teaching/Engineering/Training/IFP-Training/Information%20Management/3D%20model.wmv


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Guard Rail System with ToeBoards

Cross Bracing

Planking

Runner

Bearer

Longitudinal Brace

Post

Sill

HERVE

BARON Safety


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© 2 0 1 5 – H e r v é B a r o n

3-5 yrs

5 yrs

Graduate Engineer, 25 years old

5-7 yrs

40-45 yrs oldProject Manager

Engineering Manager/

Deputy Project Manager

Project Engineer

Process Engineer

Note: the career pattern shown here is a very fast track one to the PM

position... One would enjoy oneself just as well taking more time!

HERVE

BARON The Oil & Gas Engineering Guide2nd edition

Do you want to know more... Much more?


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Complex activities, such asQRA, are explained

through a practical

example.

HERVE

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HERVE

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The Oil & Gas Engineering Guide

2nd edition

Order direct from the publisher:


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