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ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR
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ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Dec 15, 2015

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Page 1: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY

PRESENTED BY:-SHUBHAM SWARAJF.P.E (11008045)

FINAL YEAR

Page 2: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Lists of Enzymes used in Meat Industry

Enzyme Type Source Protease classPapain Vegetable Papaya Cysteine

Bromelain Vegetable Pineapple Cysteine

Ficin Vegetable Figs cysteine

Bacillus Protease

Vegetable Bacillus Subtilis

Serine

Aspartic protease

Vegetable Aspergillus oryzae

Aspartic

Page 3: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

1). Introduction about Papain

Papain, a mixture of enzymes from the papaya fruit, has been studied for its tenderizing effects since the 1940’s.

Page 4: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Function of Papain

Papain is a highly aggressive, indiscriminate enzyme causing significant degradation to both myofibrillar and collagen proteins, yielding protein fragments of several sizes .

Page 5: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Role of Papain

It is much more effective when injected into the product due to its poor ability to penetrate surfaces .

The optimal temperature range for papain is 65-80°C but Ashie et al. (2002) did find a significant increase in tenderness after one and two weeks of storage.

Page 6: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Mechanism of Papain Papain solubilize collagen with

some showing little to no degradation and some a major increase in collagen solubility.

Page 7: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Strength of hydrolysis of myofibrillar proteins and collagen by various enzymes

Protease Hydrolysis of myofibrillar proteins

Hydrolysis of collagen

Papain Excellent Moderate

Bromelain Moderate Excellent

Ficin Moderate Excellent

Aspergillus Moderate Poor

Bacillus Moderate Excellent

Page 8: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial Application of papain

1) PANOL® PURIFIED PAPAINPurified, standardized, soluble papain powder obtained from the fruit of papaya (Carica). Will rapidly hydrolyze a variety of proteins over a wide range of conditions.

2).LIQUIPANOL® T100Specially formulated liquid papain.

Page 9: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

2). Bromelain

An enzyme mixture coming from pineapple, bromelain (a cystein protease), has been studied since the 1950’s.

Page 10: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Function of Bromelain

Bromelain first degrades 40% of the collagen in the sarcolemma followed by degradation of myosin in the myofibrillar component (Wang et al., 1958; Kang and Rice, 1970).

Page 11: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Mechanism of Bromelain

McKeith et al. (1994) found a significant increase in tenderness when an enzyme solution was injected into muscle versus dipping or tumbling in brine.

Page 12: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial Application of Bromelain

ENZECO® BROMELAINProtease from the fruit of pineapple (Ananas comosus) characterized by its controlled selective hydrolysis over a wide range of conditions

Page 13: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

3). Ficin Ficin, a vegetable-based enzyme, is

derived from figs. The enzyme exhibits less activity against all types of proteins when compared to papain and bromelain

Page 14: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Function of Ficin

This thiol protease, although capable of minimal degradation of collagen and elastin, will preferentially degrade myofibrillar protein.

Page 15: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Mechanism of Ficin

Ficin is able to degrade elastin at temperatures as low as 20°C whereas it has little activity against collagen and myofibrillar proteins below 40°C.

Page 16: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial Application of Ficin

• ENZECO® FICIN 100

Derived from the latex of ficus glabrata fig tree, it has a rapid rate of reaction and a low temperature of inactivation.

Page 17: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

4). Bacillus subtilis proteases

Blend of proteolytic enzymes (alkaline elastase and neutral protease) derived from Bacillus subtilis were approved as GRAS in 1999 (FDA, 1999).

Page 18: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Function Bacillus subtilis proteases

It specifically degrades collagen and elastin with little degradation of myofibrillar protein resulting in less tenderizing effect but also decreasing the possibility of over-tenderizing.

Page 19: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Mechanism of Bacillus subtilis

Bacillus subtilis proteases’ optimal and activity ranges vary depending upon the organism from which they are produced. McConn et al. (1964) found neutral protease activity to rapidly increase at 50°C with a dramatic drop above 65°C.

Page 20: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Enzymatic activity occurs during storage for one, two and three days at 4°C as measured by a decrease in relative hardness.

This bacterial protease was developed to be an inexpensive alternative for ficin.

Page 21: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial Application• ENZECO® NEUTRAL BACTERIAL PROTEASE 160K

Derived from B.subtilis, this enzyme preparation was approved for use as a meat tenderizer in 1999. The enzyme has similar temperatures of inactivation as Ficin but is much less expensive and is in more consistent supply.

Page 22: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

5). Aspergillus oryzae proteases

Aspergillus oryzae produces an aspartic protease that shows a self-limiting proteolytic activity in meat systems .

Page 23: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Function of Aspergillus oryzae proteases

• Proteolytic activity of Aspergillus has been known and studied since the 1950’s (Underkofler et al., 1958). Myofibrillar proteins are the main substrate for activity while little, if any, collagen breakdown occurs.

Page 24: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Mechanism of Aspergillus oryzae proteases

1) This aspartic protease shows minimal activity during refrigerated storage through 14 days of storage but increases to an optimum at 55°C before dropping dramatically at 60°C.

2).The enzyme from Aspergillus is active in acidic conditions and activity is maintained up to pH 7.0 before rapidly declining (Ashie et al., 2002).

Page 25: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial application Aspergillus oryzae proteases

• ENZECO® FUNGAL PROTEASE 300A highly concentrated fungal proteolytic enzyme produced from Aspergillus Oryzae. Available as a powder. 300,000 HUT/gram.

Page 26: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

Commercial names of enzymes used Protease Commercial

nameStated activity units/mg

Papain PANOL® 300 PURIFIED PAPAIN

>300 MCU

Bromelain ENZECO® BROMELAIN 240

228-276 MCU

Ficin ENZECO® FICIN 260 250-300 MCU

Aspergillus ENZECO® FUNGAL PROTEASE CONCENTRATE

400 HUT

Aspergillus ENZECO® FUNGAL PROTEASE 400

400 HUT

Bacillus ENZECO® NEUTRAL BACTERIAL PROTEASE 160

152-184 PC

Page 27: ENZYMES COMMERCIALLY APPLIED IN MEAT INDUSTRY PRESENTED BY:-SHUBHAM SWARAJ F.P.E (11008045) FINAL YEAR.

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