ENVIRONMENTAL REPORT 2018 ENVIRONMENTAL REPORT 2019
PT Sumi Rubber Indonesia
01 SURINDO Environmental Report 2019
• Integrity & Soundness
(Compliance)
(Safety First)
(Environment
Awareness )
• Customer First
• 2G
• Scientific Approach
• Continuous
Improvement
• Inter-personal Concern
• Face to Face
Communication
• Horenso
- Reporting
- Information
- Discussion
• Break the status quo
with critical thinking
• Benchmarking
INTEGRITY &
SOUNDNESS COMMUNICATION
DEDICATION TOLONG TERM GOAL
PERSONAL
DEVELOPMENT
Let’s make “SURINDO WAY” as the basic
Phylosophy at our Company
THE SRI WAY
PT Sumi Rubber Indonesia
SURINDO Environmental Report 2019 02
I. Company Profile…........................................................3
II. Company Policy…………………………………………………………………………………………...4
III. Environmental Policy…………………………………………………………………………………..5
IV. Structure Organization……………………………………………………………………………..6
V. Certificate of ISO 14001 : 2015………………………………………………………….7
VI. Environmental Program and Activities :………………………………………………..8
1. Perfect Zero Emission Programs……………………………………………………….9
2. Monitoring and Measuring…..…………………………………………………………….10
3. Energy Saving……..……………………………………………………………………………….11
4. CO2 Reduction..………………………………………………………………………………………12
5. Industrial Waste Reduction………..…………………………………………………..13
6. Naphtha Reduction……………………………………………………………………………….14
7. Water Usage Reduction……….………..………………………………………………..15
8. Environmental Audit and Inspection……………………………………………….16
9. Plantation Activities…………………………………………………………………………….18
10. Training Activities……………………………………………………………………………..19
11. CSR Activities……………………………………………………………………………………..20
12. Other Activities……….………………………………………………………………………..23
VII. Awards and Certificates…..…………………………..……………………………………….24
Contents
Status : Foreign Capital Investment
Capital Share : 72.5 % Sumitomo Rubber Industries Ltd
10.0 % Sumitomo Electric Industries Ltd
10.0 % IMG Sejahtera Langgeng
5.0 % Indomobil Sukses Internasional Tbk
2.5 % Sumitomo Corporation
Area Business : Manufacturing and Sales for Tire and Golf Ball
Market : Tire for Export 60 % and
Domestic 40 % ( OE = 14 %, Replacement = 26 % )
Golf Ball for Export 100 %
Number of Employees : 3532
Office : Wisma Indomobil , 12th Floor
Jln.MT Haryono Kav.8
East Jakarta – Indonesia
021 – 851 2561
Factory : Kota Bukit Indah Blok H Sektor I A
Indotaisei Industrial Estate
Cikampek, Kab.Karawang, West Java - Indonesia
0264 – 351 346, 351 347
PT Sumi Rubber Indonesia
03 SURINDO Environmental Report 2019
I. Company Profile
PT Sumi Rubber Indonesia
“ GO FOR NEXT “
Increasing of sensitivity and accomplished
that must be achieved in any case “
1. LET’S IMPLEMENT SURINDO WAY AND
ACCOMPLISH THE BETTER DEVELOPMENT
2. LET’S STRENGTHEN AGAIN THE PRODUCTIVITY,
MARKETING ABILITY AND INCREASING
PROFITABILITY
3. LET’S CREAT THE HEALTHY WORK AREA
AND GOOD CULTURE
JANUARY 2019
TOSHIO KOYAMA
PRESIDENT DIRECTOR
SURINDO Environmental Report 2019 04
II. Company Policy
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia as tire and golf ball factory was determined to create,
preserving and protect the environment that clean and healthful with the way
control as well as prevention efforts of environmental impact steady.
To embody the determination of the above, the company set environmental policy as
follows :
1. To obey all regulation, government regulation and fulfillment environment
rules standard as which have listed in the PROPER (Performance of company’s
ratings in managing the environmental).
2. To determined goals and objectives of the field environmental examines
periodically.
3. To increase awareness about the activity of understanding and environmental
friendly in accordance with the guideline ISO 14001 to all employees,
contractors and suppliers.
4. To reduce or change the resources and energy to minimize the impact of the
environment as the adaptability on climate change as well as the protection of
biodiversity and ecosystem.
5. To improve continuous the Environment Management System to be better
performance.
The Policy is made to be carried out by all employees, contractors and suppliers of
PT Sumi Rubber Indonesia.
January 2019
TOSHIO KOYAMA
President Director
05 SURINDO Environmental Report 2019
III. Environmental Policy
Environment Committee has responsibility to report environmental activities to the President Director as a Committee Chairman. Coordinator and sub coordinator implement the programs and get suggestion from advisor. Environment Committee have representative in each department, which have responsibility to control the implementation of environmental progress in this area. This organization structure shows that the management has high
commitment of environmental programs.
PT Sumi Rubber Indonesia
SURINDO Environmental Report 2019 06
IV. Environment Committee Organization Structure
Board of Director
S & E Division Head
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PT Sumi Rubber Indonesia
As a manifestation of our commitment in keeping the environment aspect in good condition. We have implement the Environmental Management System (EMS) consistently and we have obtained the certificate of ISO 14001 since 2003 version 2004 and in October 2016, already
obtained ISO 14001 version 2015.
07 SURINDO Environmental Report 2019
V. Certificate of ISO 14001
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia always keep factory condition clean and healthy by conduct some programs and activities. Environmental programs are Implemented through following activities : 1. Perfect Zero Emission Program 2. Monitoring and Measuring 3. Energy Saving 4. CO2 Reduction 5. Industrial Waste Reduction 6. Naphtha Reduction 7. Water Usage Reduction 8. Environmental Inspection & Audit 9. Plantation Activities 10. Training Activities 11. CSR Activities
12. Others
SURINDO Environmental Report 2019 08
VI. Environmental Programs and Activies
PT Sumi Rubber Indonesia
Perfect Zero Emission is the activity by involve all employees to prevent waste of company to pollute the environmental surrounding. Perfect Zero Emission means that all effect to control and monitor waste which didn’t have effect land field and has achieved excellent until index zero and already achieved Perfect Zero Emission since August 2008.
09 SURINDO Environmental Report 2019
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1.60
1.80
2.00
Since August 2008 achieved “ Perfect Zero Emission “
2004 2005 2006 2007 2008 2009 2017
0.00 0.00
%
1.89
0.87
0.60
0.41
0.29
2010 2011 2012 2013 2014 2015 2016
0.00 0.00 0.00 0.00 0.00 0.00 0.00
VI.1. Perfect Zero Emission Program
2018
0.00
PT Sumi Rubber Indonesia
Objectives of monitoring and measuring activities are as follow : 1. Provide friendly environmental condition for employees based on the existing regulation from
government. 2. Anticipate and prevent any kind of condition which have potential to may give bad impact to
the employees. 3. Fulfill the requirement of environmental regulation or condition that applied from the
government and continue up to date with the newest regulation. Monitoring and measuring aspect are as follow : 1. Measuring emission of plant chimney 2. Measuring of noise level 3. Measuring of water pollution 4. Measuring of air ambient ( chemical in air ) 5. Measuring emission of factory vehicle ( motora, forklift and company car )
SURINDO Environmental Report 2019 10
VI.2. Monitoring and Measuring
STD Min Max Avg Remark
SOx at Boiler mg/m3 150 2.1 12.0 7.2 OK
NOx at Boiler mg/m3 650 15.6 62.0 33.3 OK
BOD mg/L 150 21.0 42.0 31.3 OK
COD mg/L 300 68.8 138.1 93.1 OK
SS mg/L 400 2.5 3.3 2.8 OK
PH - 6 - 9 7.0 8.3 7.7 OK
Oil Content mg/L Max 10 0.77 0.78 0.77 OK
ITEM
Discharge
to Air
ENVIRONMENT DATA YEAR 2018
Discharge
to Water
PT Sumi Rubber Indonesia
Energy saving activity is the real contribution from PT Sumi Rubber Indonesia for global environmental program to conserve the environment and involve all employees and contractor to succeed this program.
11 SURINDO Environmental Report 2019
VI.3. Energy Saving
0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700
2016 2017 2018
0.498 0.498
0.481 0.481
0.471 0.469
KL/Ton = Target
= Actual
G
O
O
D
PT Sumi Rubber Indonesia
CO2 Reduction is our commitment to support reducing global warming by reduce CO2. There are some activities to reduce CO2 as follows :
1. Continue use natural gas for Co-gen. 2. Reduce electric consumption by remove
N2 process at factory 3. Change gasoline to battery system for some factory vehicle 4. Unified lighting by using LED type 5. Change pump & motors with better efficiency 6. Renewal transformer with energy saving type
SURINDO Environmental Report 2019 12
VI.4. CO2 Reduction
0.000
0.050
0.100
0.150
0.200
0.250
0.300
0.350
0.400
0.450
0.500
= Target
= Actual
Ton C/Ton
0.386 0.386
0.373
0.372
0.365 0.362
2016 2017 2018
G
O
O
D
PT Sumi Rubber Indonesia
We have activities to reduce industrial waste by do recycle waste in the outside company. We separate waste by category and it is very effective for waste disposal management system.
13 SURINDO Environmental Report 2019
VI.5. Industrial Waste Reduction
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
2016 2017 2018
3.13 3.13
3.02 2.94
2.87 2.82
= Target
= Actual
Ton /Ton
X10 -3
G
O
O
D
PT Sumi Rubber Indonesia
In the tire manufacturing process , we use naphtha (organic solvent), for solution process and tire cleaning , but also we continue to reduce naphtha consumption. Based on SRI target reduce 2% compare to last year. In additional, we also use the material water base to reduce use of naphtha or dangerous material and easy burning.
SURINDO Environmental Report 2019 14
VI.6. Naphtha Reduction
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00= Target
= Actual
Kg /Ton
3.86 3.74
3.63 3.51
3.44 3.45
2016 2017 2018
G
O
O
D
PT Sumi Rubber Indonesia
In the tire manufacturing process, we use industrial water for primary process and curing tire, related water usage we have several activities to reduce water consumption with target from SRI is reduce 3% compare to last year. One methode to reduce water usage by utilize the rain water. In 2017, Surindo already built the 3rd rain water installation.
15 SURINDO Environmental Report 2019
VI.7. Water Usage Reduction
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
2016 2017 2018
= Target
= Actual M3 /Ton
10.30 10.17
9.87 9.48
9.29 8.89
G
O
O
D
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia ensure complying the rules of the environmental regulation by carried out the audit from Lloyds International Register every year. Before Lloyds audit, we do internal audit. During Lloyds audit until now we have result that all government regulation were complied by us well.
SURINDO Environmental Report 2019 16
VI.8. Environmental Audit and Inspection
PT Sumi Rubber Indonesia
Beside that, we also follow SRI-G annual Audit schedule with auditor Mr.Otsuki. The purpose of audit is to make sure that PT Sumi Rubber Indonesia complied the environmental regulation of Indonesia.
17 SURINDO Environmental Report 2019
VI.9. Environmental Audit and Inspection
PT Sumi Rubber Indonesia
We take planting trees in opened area and make the garden on the empty area more beautiful. So, will make employees to be comfort, health and to be happy.
SURINDO Environmental Report 2019 18
VI.10. Plantation Activities
PT Sumi Rubber Indonesia
19 SURINDO Environmental Report 2019
VI.11. Training Activities
In 2018, we conduct training Fire drill for preparation emergency situations at factory. And as to coach is fire department karawang region.Training started by theory at classroom, continue to practice at field.
1st Semester 2018 2nd Semester 2018
Area Karawang,Purwakarta, Cikampek
Purwakarta,Karawang
Frequency 9X 19X
Houses 5.200 9.400
PT Sumi Rubber Indonesia
Fogging
Purpose : To prevent the disease dengue fever who often occured in tropical areas is caused by mosquitoes aedes aygepty.
SURINDO Environmental Report 2019 20
We have continued Fogging since 2012, this activity routine almost every week because of employees request for people to do fogging in their residence.
VI.12. CSR Activities
0
5000
10000
15000
20000
25000
2012 2013 2014 2015 2016 2017
2,000 3,600
7,050
11,850
19,510
11,750
= Total of House
2018
14,600
1st Semester 2018 2nd Semester 2018
Area Canteen Canteen
Frequency 5X 10X
Participant 181 Persons 342 Persons
PT Sumi Rubber Indonesia
Blood Donation
We have already done blood donor since 2008, and we do every 3 months, but from 2010 we conducted every month and involved contractors participant.
Purpose : Continue to prepare blood stock for the Red Cross Organization when there are people who need a blood transfusion.
21 SURINDO Environmental Report 2019
CSR Activities
0
100
200
300
400
500
600
= Total of People
105 118
412
505 478 480
437
493 477 497
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
523
Date March 1st , 2018
Venue Desa Pandansari, Kec. Kaliwlingi Brebes, Central Java
Participant 50 Companies
PT Sumi Rubber Indonesia
Mangrove Plantation
This year we still do planting 2,000 mangrove trees and join together with other companies at the Desa Pandansari, Kec.Kaliwlingi, Brebes, Central Java. We continue doing the routine activity ( Mangrove plantation ) every years since 2009.
SURINDO Environmental Report 2019 22
Purpose : To help reduce abrasive at beach scrape the mainland.
CSR Activities
Donation 1 Donation 2 Donation 3
Date May 31st, 2018
Oct 23th, 2018
Dec 4th, 2018
Venue Rawa gempol wetan,Cilamaya Karawang
SDN 02 Kalihurip, Karawang
Tegal Urung, Cilamaya Karawang
Participant 75 Persons
580 Students 60 Persons
Others Activities
PT Sumi Rubber Indonesia
Extra activity of CSR routine, we do donation food and used good clothing . This activity we do every year, and we choose priority area is near around factory.
23 SURINDO Environmental Report 2019
Purpose : To help alleviate difficult to live a poor and help people factory around.
CSR Activities
PT Sumi Rubber Indonesia successful to got ISO 14001-2015 (New version) Certification from Lloyds register in October 2016. This certification indicated that PT Sumi Rubber Indonesia has excellent commitment to maintain good environmental management.
PT Sumi Rubber Indonesia
PT Sumi Rubber Indonesia got award from Indonesian Red Cross organization to contribution towards the availability of blood in Indonesia.
SURINDO Environmental Report 2019 24
VII. Awards and Certificates
Yan Uripandra
Yohanis Untung
Zuhendri Mukhtar
Prepared by :
ENVIRONMENT TEAM