TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106 TEST REPORT NUMBER: EC1104836 EQUIPMENT TESTED: Power Supply MODEL NO(S): MPMIL1540-2222 SERIAL NO(S): N/A TEST DATE(S): 31 May 2011 02-14 and 17-22 June 2011 PREPARED FOR: Lind Electronics Design Company 6414 Cambridge Street St. Louis Park MN 55426-4420 CUSTOMER REQUESTER: Russ Babinski 952 927 6303 TEST LOCATION 1: TÜV SÜD America Inc New Brighton Laboratory 1775 Old Highway 8 NW, Suite 104 New Brighton Minnesota 55112-1891 USA 651 631 2487 TEST LOCATION 2: Environ Laboratories 9725 Girard Avenue S Minneapolis Minnesota 55431 USA 651 631 2487 TEST LOCATION 3: TÜV SÜD America Inc Holland Laboratory 345 E. 48 th Street Holland Michigan 49423 USA 616 546 3902 PREPARED BY: TÜV SÜD America Inc New Brighton Laboratory 1775 Old Highway 8 NW, Suite 104 New Brighton Minnesota 55112-1891 USA 651 631 2487 TÜV SÜD America Inc reports apply only to the specific samples tested under stated test conditions. It is the manufacturer's responsibility to assure that additional production units of this model are manufactured with identical electrical and mechanical components. TÜV SÜD America Inc shall have no liability for any deductions, inferences or generalizations drawn by the client or others from TÜV SÜD America Inc issued reports. This report is the confidential property of the client. As a mutual protection to our clients, the public and ourselves, extracts from the test report shall not be reproduced except in full without our written approval. This report shall not be used by the client to claim product endorsement by NVLAP, NIST, or any agency of the US government. TÜV SÜD America Inc and its professional staff hold government and professional organization certifications and are members of AAMI, ACIL, AEA, ANSI, IEEE, NARTE, and VCCI.. NVLAP Lab Code #100271-0 Test Report EC1104836 Page 1 of 66
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TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
TEST REPORT NUMBER: EC1104836 EQUIPMENT TESTED: Power Supply
MODEL NO(S): MPMIL1540-2222
SERIAL NO(S): N/A
TEST DATE(S): 31 May 2011
02-14 and 17-22 June 2011
PREPARED FOR: Lind Electronics Design Company 6414 Cambridge Street St. Louis Park MN 55426-4420
CUSTOMER REQUESTER: Russ Babinski 952 927 6303
TEST LOCATION 1: TÜV SÜD America Inc New Brighton Laboratory 1775 Old Highway 8 NW, Suite 104 New Brighton Minnesota 55112-1891 USA 651 631 2487
TEST LOCATION 2: Environ Laboratories 9725 Girard Avenue S Minneapolis Minnesota 55431 USA 651 631 2487
TEST LOCATION 3: TÜV SÜD America Inc Holland Laboratory 345 E. 48th Street Holland Michigan 49423 USA 616 546 3902
PREPARED BY: TÜV SÜD America Inc New Brighton Laboratory 1775 Old Highway 8 NW, Suite 104 New Brighton Minnesota 55112-1891 USA 651 631 2487
TÜV SÜD America Inc reports apply only to the specific samples tested under stated test conditions. It is the manufacturer's responsibility to assure that additional production units of this model are manufactured with identical electrical and mechanical components. TÜV SÜD America Inc shall have no liability for any deductions, inferences or generalizations drawn by the client or others from TÜV SÜD America Inc issued reports. This report is the confidential property of the client. As a mutual protection to our clients, the public and ourselves, extracts from the test report shall not be reproduced except in full without our written approval. This report shall not be used by the client to claim product endorsement by NVLAP, NIST, or any agency of the US government.
TÜV SÜD America Inc and its professional staff hold government and professional organization certifications and are members of AAMI, ACIL, AEA, ANSI, IEEE, NARTE, and VCCI.. NVLAP Lab Code #100271-0
Test Report EC1104836 Page 1 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
REVISION RECORD
REVISION TOTAL
NUMBER OF PAGES
DATE DESCRIPTION
66 21 July 2011 Initial Release
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TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
DIRECTORY
Revision Record .................................................................................................................................................... 2
1.0 Test Summary ................................................................................................................................................. 4
2.0 Test Results .................................................................................................................................................... 5
2.7 Mil-Std-810G, Method 514.6, Procedure I, Vibration Testing ................................................................. 7
2.8 Mil-Std-810G, Method 516.6, Procedure I, Shock Testing ..................................................................... 8
3.0 Modifications Required To Pass ...................................................................................................................... 8
4.0 Test Specification Deviations: Additions To Or Exclusions From ................................................................... 8
5.0 Statement Of Measurement Uncertainty ......................................................................................................... 8
Appendix A: Test Setup Photos ............................................................................................................................ 9 - 18
Appendix B: Test Equipment List .......................................................................................................................... 19 - 20
Appendix C: Test Procedure ................................................................................................................................. 21
Appendix K: Mil-Std-810G, Method 516.6, Procedure I, Shock (TÜV Holland Report # H-7863) ................. 53 - 66
Test Report EC1104836 Page 3 of 66
Tested By: Reviewed By:
Stephen J Siech James E Mills
EMC/Environmental Technician Environmental Lead Engineer
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
TEST REPORT NO.: EC1104836
COMPANY: Lind Electronics Design Company
EQUIPMENT UNDER TEST: REQUESTER: Russ Babinski
Power Supply PHONE #: 952 927 6303
Model No(s): MPMIL1540-2222 DATE(S) TESTED: 31 May 2011 02-14 and 17-22 June 2011
Serial No(s): N/A
STANDARDS / DOCUMENTS: Mil-Std-810G – Department of Defense Test Method Standard for Environmental Engineering Considerations and
Laboratory Tests, 31 October 2008.
1.0 TEST SUMMARY Environmental testing was performed on the Power Supply at the New Brighton Laboratory of TÜV SÜD America Inc located in New Brighton, Minnesota and Holland, Michigan, and Environ Laboratories LLC located in Minneapolis, Minnesota. The test requirements and procedures were specified in Mil-Std-810G, per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011.
The information presented in this report is, to the best of our knowledge, true and correct in all respects.
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2.0 TEST RESULTS All testing was performed to Mil-Std-810G, per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. The Equipment Under Test was a Power Supply. The Power Supply was identified by its model number and tested according to the table below. Testing was performed in accordance with the Documents referenced in Section 1, utilizing TÜV America's Environmental Lab test chambers, fixtures, and test equipment as indicated in Appendix B, except as noted below. The EUT was monitored during testing (where appropriate) by TÜV personnel and customer-provided hardware.
Serial Number(s)
Tested
Appendix Reference
Description Requirement Result Ph
oto
s
Dat
a
Low Pressure (Altitude) Mil-Std-810G, Method 500.5, Procedure II (1) Pass n/a A D
High Temperature (Operating)
Mil-Std-810G, Method 501.5, Procedure II (1) Pass n/a A E
Low Temperature (Operating) Mil-Std-810G, Method 502.5, Procedure II (1) Pass n/a A F
Temperature Shock Mil-Std-810G, Method 503.5, Procedure I (1) Pass n/a A G
Humidity Mil-Std-810G, Method 507.5, Procedure II (1) Pass n/a A H
Blowing Dust Mil-Std-810G, Method 510.5, Procedure I Pass NOTE 1 n/a I I
Vibration Mil-Std-810G, Method 514.5, Procedure I (1) Pass n/a A J
Shock Mil-Std-810G, Method 516.5, Procedure I Pass
NOTE 2 n/a K K
(1) Test Methods not covered under NVLAP Lab Code #100271-0 Scope of Accreditation. The referenced accreditation does in clude Mil-Std-810F. The addition of Mil-Std-810G is pending.
Note 1 Blowing Dust testing was performed at Environ Laboratories, located in Minneapolis, MN. Refer to the Environ report number 44303-1 in Appendix I for testing details.
Note 2 Shock testing was performed at TÜV SÜD - Holland, located in Holland, MI. Refer to TÜV report number
H-7863 in Appendix K for testing details. 2.1 LOW PRESSURE (ALTITUDE) TESTING Low Pressure (Altitude) testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 500.5, Procedure II per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With power applied to the Power Supply, the test sample was brought from laboratory ambient pressure to a simulated altitude of +15,000 ft. While operating, the Power Supply remained at this condition for one (1) hour. Refer to the Daily Test Status Log located in Appendix D, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions.
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2.2 HIGH TEMPERATURE (OPERATING) TESTING High Temperature testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 501.5, Procedure II per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With power applied to the Power Supply and operating, the Power Supply was subjected to two (2) hours of high temperature conditioning at +60° Celsius. Refer to the Daily Test Status Log located in Appendix E, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions. 2.3 LOW TEMPERATURE (OPERATING) TESTING Low Temperature testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 502.5, Procedure II per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With power applied to the Power Supply and operating, the Power Supply was subjected to two (2) hours of cold temperature conditioning at -40° Celsius. Refer to the Daily Test Status Log located in Appendix F, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions. 2.4 TEMPERATURE SHOCK TESTING Temperature Shock testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 503.5, Procedure I-C per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With no power applied to the Power Supply, the Power Supply was subjected to three (3) cycles with a high temperature +85° Celsius and low temperature of -40° Celsius. The duration at each temperature is thirty (30) minutes. Refer to the Daily Test Status Log located in Appendix G, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions. 2.5 HUMIDITY TESTING Humidity testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 507.5, Procedure II per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With no power applied to the Power Supply, the Power Supply was subjected to an aggravated humidity cycle with a duration of two hundred forty (240) hours. The Power Supply was operationally checked after five (5) days of condition and at the end of the aggravated cycle test. Refer to the Daily Test Status Log located in Appendix H, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions.
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2.6 BLOWING DUST TESTING Dust testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 510.5, Procedure I per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. Refer to the Environ Test Report # 44303-2 located in Appendix I, for specific testing details. 2.7 VIBRATION TESTING Vibration testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 514.6, Procedure I, Category 24, Figure 514.6E-1 per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. With power applied to the Power Supply and operating, the Power Supply was mounted in its normal orientation and secured to the vibration system via the shaker armature and slip plate assembly. The Power Supply were subjected to the environmental conditions and operationally checked, where appropriate. The duration of this testing is one (1) hour.
Refer to Daily Test Status Log, located in Appendix J, for specific testing details. The Power Supply did not exhibit any malfunction or evidence of physical damage after being subjected to these conditions.
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2.8 SHOCK TESTING Shock testing was performed on one (1) Power Supply as indicated in Section 2.0, according to the requirements of Mil-Std-810G, Method 516.6, Procedure I per TÜV SÜD Quotation no. CG480422223700, dated 18 May 2011. The Power Supply was mounted in its normal orientation and secured to the vibration system via the shaker armature and slip plate assembly. The Power Supply was subjected to the environmental conditions and operationally checked, where appropriate.
Refer to the TUV SUD - Holland Test Report # H-7863 located in Appendix K, for specific testing details. 3.0 MODIFICATIONS REQUIRED TO PASS: There were no modifications made to the EUT at the time of test. 4.0 TEST SPECIFICATION DEVIATIONS: ADDITIONS TO OR EXCLUSIONS FROM: There were no deviations made to the test specifications or plan at the time of testing. 5.0 STATEMENT OF MEASUREMENT UNCERTAINTY The data and results referenced in this document are accurate. The reader is cautioned that there is some measurement variability due to the tolerances of the test equipment that can contribute to a nominal product measurement uncertainty. Furthermore, component differences and manufacturing process variability of production units similar to that tested may result in additional product uncertainty. If necessary, refer to the test lab for the actual measurement uncertainty for specific tests.
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APPENDIX A
TEST SETUP PHOTOS
Test Report EC1104836 Appendix A Page 9 of 66
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Test Setup Photos: Low Pressure (Altitude)
Test Report EC1104836 Appendix A Page 10 of 66
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Test Set-up Photos High Temperature (Operating) Low Temperature (Operating)
Test Report EC1104836 Appendix A Page 11 of 66
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Test Setup Photos: Temperature Shock Testing
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Test Setup Photos: Humidity Testing
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Test Setup Photos: Blowing Dust Testing
Refer to Environ Test Report Number 44303-1 located in Appendix I
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Test Setup Photos: Vibration Testing Vertical
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Test Setup Photos: Vibration Testing Transverse
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Test Setup Photos: Vibration Testing Longitudinal
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Test Setup Photos: Shock Testing
Refer to Holland Test Report Number H-7863 located in Appendix K
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APPENDIX B
TEST EQUIPMENT LIST
Test Report EC1104836 Appendix B Page 19 of 66
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TEST EQUIPMENT Use of the calibrated equipment listed in this report ensures traceability to national and international standards. Test # Test Description / Performed by 1 Low Pressure (Altitude) / SJS 2 High Temperature (Operating) / SJS 3 Low Temperature (Operating) / SJS 4 Temperature Shock / SJS 5 Humidity / SJS & JEM 6 Blowing Dust / refer to Environ Test Report Number 44303-1 located in Appendix I 7 Vibration / SJS 8 Shock / refer to Holland Test Report Number H-7863 located in Appendix K Cal Code/ Test # Mfr Model Serial Description Due Date Asset ID 1 TNY 27STR-C-200K 26133-01 Altitude Chamber G 29-Jul-11 2424 2 ENV SH27 09963481-S 27 CuFt Temp/Humidity Chamber G 21-Jul-11 2235 3 ENV SH27 09963481-S 27 CuFt Temp/Humidity Chamber G 21-Jul-11 2235 4 TH ATS-32-V-705-705 11598 Thermal Shock Chamber G 29-Jul-11 2228 5 ENV SH27 09963481-S 27 CuFt Temp/Humidity Chamber G 21-Jul-11 2235 7 UD T1000 413 Shaker Y N/A 2200 7 UD MA145 732 Amplifier Y N/A 2200 7 VR VR9500 07A81F Revolution VibrationVIEW Controller G 2-June-12 10728 7 DII 3030B4 13153 Voltage Mode Accelerometer G 14-Apr-12 2250 7 DII 3030B4 13154 Voltage Mode Accelerometer G 14- Apr -12 2251 CALIBRATION CODES Cal Code G = Calibration performed by an accredited outside source. Cal Code Y = Calibration not required when used with other calibrated equipment. MANUFACTURER CODES DII Dytran Instruments ENV Envirotronics TH Thermotron TNY Tenney UD Unholtz-Dickie VR Vibration Research
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APPENDIX C
TEST REQUIREMENTS
The TÜV SÜD Quotation Number CG480422223700, dated 18 May 2011, is on file with TÜV SÜD America.
Test Report EC1104836 Appendix C Page 21 of 66
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APPENDIX D
TEST DATA SHEETS
Mil-Std-810G, Method 500.5, Procedure II Low Pressure (Altitude) Tests
Test Report EC1104836 Appendix D Page 22 of 66
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Test Report EC1104836 Appendix D Page 23 of 66
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Test Report EC1104836 Appendix D Page 24 of 66
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APPENDIX E
TEST DATA SHEETS
Mil-Std-810G, Method 501.5, Procedure II High Temperature (Operating) Tests
Test Report EC1104836 Appendix E Page 25 of 66
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Test Report EC1104836 Appendix E Page 26 of 66
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APPENDIX F
TEST DATA SHEETS
Mil-Std-810G, Method 502.5, Procedure II Low Temperature (Operating) Tests
Test Report EC1104836 Appendix F Page 28 of 66
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Test Report EC1104836 Appendix F Page 29 of 66
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APPENDIX G
TEST DATA SHEETS
Mil-Std-810G, Method 503.5, Procedure I-C Temperature Shock Tests
Test Report EC1104836 Appendix G Page 31 of 66
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Test Report EC1104836 Appendix G Page 32 of 66
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APPENDIX H
TEST DATA SHEETS
Mil-Std-810G, Method 507.5, Procedure II Humidity Tests
Test Report EC1104836 Appendix H Page 34 of 66
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Test Report EC1104836 Appendix H Page 36 of 66
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APPENDIX I
TEST DATA SHEETS
Mil-Std-810G, Method 510.5, Procedure I Blowing Dust Tests
Environ Test Report Number 44303-1
Test Report EC1104836 Appendix I Page 38 of 66
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Test Report EC1104836 Appendix I Page 39 of 66
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Test Report EC1104836 Appendix I Page 46 of 66
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Test Report EC1104836 Appendix I Page 47 of 66
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APPENDIX J
TEST DATA SHEETS
Mil-Std-810G, Method 514.6, Procedure I Vibration Tests
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APPENDIX K
TEST DATA SHEETS
Mil-Std-810G, Method 516.6, Procedure I Shock Tests
TUV SUD - Holland Test Report Number H-7863
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TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 55 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 56 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 57 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 58 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 59 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 60 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 61 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 62 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 63 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 64 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106
Test Report EC1104836 Appendix K Page 65 of 66
TÜV SÜD America Inc 1775 Old Hwy 8 NW, Suite 104 New Brighton MN 55112-1891 USA Tel: 651 631 2487 Fax: 651 638 0285 Rev. 091106