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National Seminar on Awareness and Implementation of ISO 50001 in Oil & Gas Sector EnMS Monitoring & Measurement 19 th Jan 2015
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EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Mar 08, 2018

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Page 1: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

National Seminar on

Awareness and Implementation

of ISO 50001

in Oil & Gas Sector

EnMS Monitoring

&

Measurement

19th Jan 2015

Page 2: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Some Important concepts

in ISO 50001:2011related to m &m

• Significant Energy Use

• Baseline

• Objectives & Targets

• Monitoring & Analysis of Deviation

Page 3: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Basic Underlying assumption

What cannot be measured,

Cannot Be Improved.

Page 4: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

En Performance measurement

Page 5: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

&/or Offers scope for

En Performance Improvement.

Significant Energy Use (SEnUse)

Energy use, which accounts for

substantial Energy consumption

Page 6: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Baseline

• Nominal– e.g. Previous year consumption

• Seasonal/Geographical etc.

• Discounting for volume growth

Page 7: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Benefits of scale of opn.

En

Consumption

Output volumes

Baseload

Baseline should take

into Consideration

this curve.

Page 8: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

En Planning

Top Management

En Policy

En Review

En Baseline

EnPI

En Objectives & Targets

En Mgmt Team

Action Plan

Monitor EnPI & target achievement

Page 9: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

What to Monitor

• Obligatory Monitoring

• Monitoring as Managerial function

• Monitoring EnCon Projects

Page 10: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Obligatory Monitoring

• Statutory /mandatory monitoring e.g.

power factor as requirement of Dist. Co.

• Towards CDM Verification e. g. Windmill

installed with Carbon credit

• Towards Corporate Social Responsibility

• &

• For Annual Report to shareholders

Page 11: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Monitoring EnCon Projects

Purely a Finance function

• Against ROI calculations

• Before & After scenario

• Judicious Techno-commercial Monitoring

Page 12: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Monitoring as Managerial function

Traditionally Managers are monitoring

Only Gross consumption

e.g. Electricity bill

Need to monitor

Efficiency related indices

Page 13: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Some En Performance Indicators

Pharma: kWh/kg of bulk drugs

kWh/ million tablets packed

Car Mfg: Energy per sqcm of body paint

Foundry: Furnace oil Lt/Kg of casting

Page 14: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Monitoring as Managerial function

Top level indices

• Exploration

• Oil Extraction

• Refining

• Transportatio

n

• Lt. of Diesel/m of drilling

• kWh/Ton of crude or J/Barrel

• Yield in k-calories

• kWh/(kL X km)

Page 15: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Monitoring as Managerial function

Mid- level indices

Process-related indices

• For Water-injection

kWh/m4

• For Gas-compression

• Refining—kWh/Ton of

crude

• CNG Storage cost

Equipment efficiency

• Pump

• Compressor

• Motor

• Cooling Tower

• Etc.

Lower level Key Process variables

Page 16: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Ratio indicators

En

Consumption

Output volumes

Baseload

Without EnMS

Expected savings

From actions

Actual

Page 17: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Energy Measurement Plan

IndicesDesired frequency

of reportingDesired accuracy

of reporting

Need for instruments, SCADA,

Linking with ERP, Networking

etc.

Energy Measurement

Plan

Page 18: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

En Measurement Plan

• Shall be defined and implemented

• Must support monitoring of EnPI

• From simple meters to software controlled

network

• Shall define & periodically review

measurement needs

Page 19: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

Establish

Information Flow

• From Instruments to server

• From middle management to Plant head

• & Above

• Frequency of reports

• Formats of reporting

• Accuracy/integrity of data

GMP

Page 20: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

EnMS Monitoring & Measurement must

• Integrate with Business MIS

• Integrate indices & targets with KPI/KRA

• Norms for Accountability & Timeframes

• Demand timely Analysis of Deviations &

Corrective measures

GMP

Page 21: EnMS Monitoring - PCRA Damle.pdf · Action Plan Monitor EnPI ... EnMS Monitoring &Measurement must ... • Integrate indices & targets with KPI/KRA • Norms for Accountability &

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91-9869264192

[email protected]

[email protected]

S. P. Damle