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Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Mar 02, 2019

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Page 1: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Engineering Services

Refinery & Energy Industry

Chemical Plants

Gypsum Dewatering

Page 2: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies

BHS Engineering Services for Refinery & Energy Industry

Refinery & Energy | 1

Page 3: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

• Water & Amine Scrubbers

• Refineries and Gas Plants

• Coal-Fired Power Plants

• Chemical & Pharmaceutical

• Biodiesel

• Coal Gasification & Grey Water

• Chlor-Alkali

BHS Engineering Filter Skid Systems

Refinery & Energy | 2

Page 4: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Refinery & Energy | 3

Page 5: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Candle Filter

Refinery & Energy | 4

Page 6: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

• Precoat System

• Complete Skid

• Manufactured in Charlotte, NC

BHS Candle Filter (2 x 100 m2)

Refinery & Energy | 5

Page 7: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Candle Filter (2 x 100 m2)

• Precoat System

• Complete Skid

• Site Photo

Refinery & Energy | 6

Page 8: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Refinery & Energy | 7

Page 9: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Candle Filter (2 x 100 m2)

Dry Solids from Cake Discharge

Refinery & Energy | 8

Page 10: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Candle Filter (2 x 100 m2)

Slurry Feed and Clear Filtrates

Refinery & Energy | 9

Page 11: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Refinery & Energy | 10

Page 12: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Candle Filters (2 x 19 m2)

• Manufactured in Charlotte, NC

• BHS Provided All Engineering and

• PLC Controls for Complete Turnkey

• Skid System

Refinery & Energy | 11

Page 13: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

• Fines removal from scrubbing Amine, 260 – 560 gpm

• 2 x 60” diameter filter - 140 candles each

• 1 x dry discharge filter (TDF 1010)

• Slurry Tank, Filtrate Tank

• Continuous Amine Clarification with Membrane Media

• Batch Process for Solids Removal

Pressure Plate Filter

Filtration

Counter-current washing

Drying

Discharge

Currently in Fabrication

Refinery & Energy | 12

Page 14: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Refinery & Energy | 13

Page 15: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Refinery & Energy | 14

Typical Candle Filter Process Diagram

With Separate Cake Washing

and Drying in a Pressure

Plate Filter

Page 16: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Typical Candle Filter Process Diagram

With Separate Cake Washing

and Drying in a Pressure

Plate Filter

Refinery & Energy | 15

Page 17: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Slurry Discharge-Tube SheetCandle Filter

Refinery & Energy | 16

Page 18: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Currently in Fabrication

Refinery & Energy | 17

Page 19: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

• Description of Installation

• Scope Engineering

• Process Design & Testing

• BHS Technologies

• PLC Controls

• Tanks, Pumps, Instrumentation

• Full Piped & Wired Skid Packages

• Commissioning

• Performance Guarantee & Testing

Summary of BHS Turnkey Projects

Refinery & Energy | 18

Page 20: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies

BHS-Filtration Inc.

9123-115 Monroe Road

Charlotte, North Carolina 28270

Tel: 704.845.1190; Fax: 704.845.1902

Website: www.bhs-filtration.com

E-mail: [email protected]

Refinery & Energy | 19

Page 21: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies

BHS Engineering Services for Chemical Plants

Chemical Plants | 1

Page 22: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Chemical Plants | 2

BHS 73.5 m² Belt Filter and Four (4) Candle Filters KF 49-25 & KF 19-10

Page 23: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS 73.5 m² Belt Filter (EAST)

Chemical Plants | 3

Page 24: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS 73.5 m² Belt Filter (WEST)

Chemical Plants | 4

Page 25: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Thin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies

BHS-Filtration Inc.

9123-115 Monroe Road

Charlotte, North Carolina 28270

Tel: 704.845.1190; Fax: 704.845.1902

Website: www.bhs-filtration.com

E-mail: [email protected]

Chemical Plants | 5

Page 26: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Engineering Services

for Gypsum Dewatering

Gypsum Dewatering | 1

Page 27: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 2

Page 28: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 3

P & ID for A/D Power Plant

Page 29: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Suspension Feed: Fixed Feed

Gypsum Dewatering | 4

• The feed of the suspension is

• continuous by the feed device

• The suspension is evenly

• spread on the filter cloth by a

• weight loaded weir plate

• Solids loading = 55%

Page 30: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Cake Discharge

• Cake discharge from a

• 12 m2 belt filter producing 10

• tons/hour of dry gypsum solids

• Cake Depth = 50 mm

• Moisture < 10 %

• Chlorides < 100 ppm from an

• initial level of 20,000 ppm

Gypsum Dewatering | 5

Page 31: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 6

Filter Cloth Wash

• Typical cloth wash box design

• Filter cloth wash liquid recycle

• line is included

Page 32: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 7

A/D Power Plant with the BHS Technologies

for Gypsum Dewatering & Fines Removal

Page 33: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 8

A/D Power Plant with the BHS Technologies

for Gypsum Dewatering & Fines Removal

Page 34: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 9

A/D Power Plant with the BHS Technologies

for Gypsum Dewatering & Fines Removal

Page 35: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 10

A/D Power Plant with the BHS Technologies

for Gypsum Dewatering & Fines Removal

Page 36: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 11

A/D Power Plant with the BHS Technologies

for Gypsum Dewatering & Fines Removal

Page 37: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Belt Filter (12 m²) for 10 tons/hr dry gypsum

Gypsum Dewatering | 12

Page 38: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Dry Gypsum Discharge from BHS Belt Filter for 10 tons/hr

Gypsum Dewatering | 13

Page 39: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Hydrocyclone Unit

Gypsum Dewatering | 14

Page 40: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Vacuum Pump Unit

Gypsum Dewatering | 15

Page 41: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Wastewater Hydrocyclone

Gypsum Dewatering | 16

Page 42: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Duplex Candle Filters (in yellow) For Fines Recovery

Gypsum Dewatering | 17

Page 43: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 18

BHS Belt Filter (45 m²) for 32 tons/hr dry gypsum

Page 44: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum Dewatering | 19

BHS Belt Filter (2 x 12 m²) Output: 2 x 10 tons/hr dry

Page 45: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS Belt Filter (12 m²) Output: 10 tons/hr dry

Gypsum Dewatering | 20

Page 46: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Gypsum and Waste Water Hydrocyclone

Gypsum Dewatering | 21

Page 47: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

Vacuum and Filtrate Unit

Gypsum Dewatering | 22

Page 48: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

A. Process:1. Type of coal used

2. Type of water used

3. Type of WFGD process

4. Type of limestone/purity

5. Hydrocyclones installed?

6. Overflow of cyclone?

B. Operating data:1. Temperature

2. PH-Value

3. Flow rates

C. Gypsum slurry:1. Type of calcium sulfate?

2. Are chlorides present?

3. Is fly ash present?

4. Are there inerts present?

5. PSD of the solids

6. Shape and form of the solids

D. Water analysis?

E. Equipment specifications

Specifying A GypsumDewatering System

Gypsum Dewatering | 23

Page 49: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

• Description of Installation

• Scope of Engineering

• Process Design

• BHS Belt Filter

• Vacuum Package

• Filtrate Package

• Gypsum Hydrocyclones

• Wastewater Cyclone

• Fines Recovery & Candle Filters

• PLC Controls

• Commissioning

• Performance Guarantee

• References & Plant Visits

Summary of BHS Turnkey Projects

Gypsum Dewatering | 24

Page 50: Engineering Services - BHS Filtration – BHS …bhs-filtration.com/documents/engineering_services.pdfThin-Cake Solid-Liquid Separation, Cake Washing & Drying Technologies BHS Engineering

BHS-Filtration Inc.

9123-115 Monroe Road

Charlotte, North Carolina 28270

Tel: 704.845.1190; Fax: 704.845.1902

Website: www.bhs-filtration.com

E-mail: [email protected]

Gypsum Dewatering | 25