Engineering Servicescaetechnology.net/downloads/Engineeringservices.pdfEngineering Services AEROSPACE AUTOMOTIVE HEAVY ENGINEERING WIND TURBINE MEDICAL DEVICE SOLUTIONS PLASTICS RAIL

Engineering Services

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Engineering ServicesEngineering Services

AEROSPACE AUTOMOTIVE HEAVY ENGINEERING WIND TURBINE

MEDICAL DEVICE SOLUTIONSPLASTICS RAIL OIL and GAS

3D Modeling

Assembly

Digitization

CADD Management

CAD to CAD Data Migration

3D 3D Modeling(2DModeling(2D to 3D Conversion)to 3D Conversion)

CAD models are generated from the existing 2D drawings. 3D modelingassignments for various components of automotive parts, engines, pumps,motors, turbines, heavy engineering equipment, earth moving equipment,consumer durable items, etc. are done, as the starting point.

PCB Hood LatchGear Box

Fuel Tank Casing

Remote Assembly Engine Cover Casing

Transformer

MAIN ANALYSIS AREAS

Static Analysis

Dynamic Analysis

Thermal Analysis

Composite Structural Analysis

Crashworthiness Analysis

Design Of Experiments (DOE) / Redesign

SPECIALIZED ANALYSIS AREAS

NVH Analysis

Vehicle Dynamics

Fatigue Calculations (Low Cycle & High Cycle)

Shock/Impact analysis

CAE SolutionsCAE Solutions

Shock/Impact analysis

Computational Fluid Dynamics (CFD)

Durability Analysis

Metal Stamping Analysis

Rotor Dynamics

Non-Linear Analysis including Contacts, Large Deflections & Plasticity

MeshingMeshing

Shell meshing Hexa (solid) meshing

BIW meshing Hex-to-Tetra meshing

Tetra Mesh of Gear Box Hexa Mesh of Fuel Rail Shell Mesh of Automotive component

MeshingMeshing

Shell Mesh Chassis Shell Mesh ChassisShell Mesh Chassis Shell Mesh Chassis

Hexa Mesh of Connector Tetra Mesh Wheel

Deflection Stresses Strains Forces Energies

Static AnalysisStatic AnalysisStatic analysis is to determine stresses, strains, deflection, factor of safety, margin

of safety, forces, energies, etc. by using linear/ non-linear analysis techniques.

Energies

Nonlinear Analysis : Geometric nonlinearity Material nonlinearity Contact nonlinearity Drop impact - nonlinear response

FEA of wind turbine frame FEA of Bracket

FEA of wind turbine Blade FEA of Boot Seal

Estimation of natural frequencies for simple to complex systems are done by us.We have the expertise in analyzing for various types of loads such as time varying,harmonic and impact.

Modal Analysis

Harmonic Analysis

Random Vibration

Dynamic AnalysisDynamic Analysis

Random Vibration Analysis

Transient Dynamic Analysis

Spectrum Analysis

Modal Cyclic Symmetry

Dynamic Analysis of wind turbine Shaft

Dynamic AnalysisDynamic Analysis

Modal analysis of Shaft Modal analysis of wind turbine blade

Thermal AnalysisThermal Analysis

Thermal analysis is done for estimation of temperature distribution, heat flux, thermalgradients & heat flow. Analysis is done for both steady flow & transient conditions.

CAD MODEL MESH STRESS INTENSITY

SN Curve Comparison Curve

Thermal

STRESS INTENSITYMESHMODEL

Analysis of Heat exchanger

Thermal AnalysisThermal Analysis

Thermal analysis

Thermal analysis

Thermal analysis

CAD MODEL STRESS INTENSITY DISPLACEMENTMESH

Analysis of Flange and Blind Flange Assembly

Thermal

Fatigue analysis is done for estimation of Alternating stresses, SN curve,Endurance limit, loading factor, mean stress, notch factor. Analysis is donefor both LCF/HCF analysis techniques.

Fatigue AnalysisFatigue Analysis

Thermal analysis

Thermal analysis

Thermal analysis

CAD - Model MESH Finite Element Analysis S-N Curve

Fatigue Analysis of wind turbine hub-extender assembly

Crashworthiness AnalysisCrashworthiness Analysis

Dynamic Side Impact Bumper Impact Fuel Tank System Bumper Strength Head Restraints Seating Systems

Side Crash AnalysisCar to carSide Crash Analysis

Seating Systems Side Impact Rear Impact Rear Impact Roof Crush Resistance

Airbag Crash Analysis

Data Analysis:

Analysis of Means (ANOM)

Analysis of Variance (ANOVA)

Pair wise comparison

Interaction (Effects) plots

Design Optimization (DOE)Design Optimization (DOE)

Interaction (Effects) plots

Response plots

Residuals analysis

Regression

Screen plot

FE Model of Bracket

Design Optimization (DOE)Design Optimization (DOE)

The current design of the inlet casing has stiffness close to 7MN/m. while the desiredstiffness is 175MN/m. This stiffness needs to be achieved with minimum weight to thestructure

13 Struts 10 Struts 07 Struts

Design optimization of Inlet Casing

Solution : Required stiffness can be achieved with 10 number of struts.

CFD AnalysisCFD Analysis

The potential improvements through upgrading an existing design can be judged quickly and efficiently by the use of CFD.

Problems and limitations of the old design are clarified by a CFD diagnosis.clarified by a CFD diagnosis.

The CFD analysis of new design solutions indicates the improvements in efficiency and output.

CFD Analysis of Heat Sink

CFD AnalysisCFD AnalysisTemperature Contours

CAE Team of CAE Technology has engineers, who worked for (National Aerospace Laboratories) in the area of aerospace.

Work carried out related to aerospace are:

Design and Impact of analysis of light weight helicopter.Static and Modal analysis of light weight helicopter.

AerospaceAerospace

Design and Impact analysis of LTAV.Static and modal analysis of LTAV.Design analysis of MAV.

CAE Tech provides reverse engineeringservices to generate 3D models of physicalparts or components. We take the physicalpart, get it scanned through one of ourpartners, get the point cloud, use it to generatethe 3D model in the required CAD package.As part of quality assurance, these 3D models

Reverse EngineeringReverse Engineering

As part of quality assurance, these 3D modelscan be compared with the prior design modelto find the differences. Our infrastructurefacilities coupled with the rich and vastexperience of our engineers enable us toundertake a wide array of reverse engineeringassignments.

MPI/Flow simulates the filling and packing phases of the injection moldingprocess to predict the flow behavior of thermoplastic melts so you can ensureparts of acceptable quality can be manufactured efficiently.

Mold Filling

Determine Injection Pressure

Determine Clamping Force

Mold Flow AnalysisMold Flow Analysis

Determine Clamping Force

Uniform Filling, Cycle Time

Predict Weld line Locations

Identify Potential Air Traps

Optimize process conditions

Determines High volumetric shrinkage

Determine Gate Freeze Time

MPI/Cool provides tools for modeling mold cooling circuits, inserts, and basesaround a part and analyzing the efficiency of the mold's cooling system.

Uniform Cooling With Minimum Cycle Time

Temperatures Between Core and Cavity Surfaces

Minimized Unbalance Cooling & Residual Stress

Mold Flow AnalysisMold Flow Analysis

Predict Temperatures for all Surfaces within the Mold : Part, Runners, Cooling Channels, Inserts

Predict required Cooling Time & Cycle Time

Seismic AnalysisSeismic Analysis

Seismic Analysis of tie-down straps for a VPRO Magnus Filter Holder

CAD - MODEL MESH FEA of Single Strap Holder

FEA of Double Strap Holder

Seismic analysis was performed to determine forces under USA seismic loading requirements and design a seismic strap/tie down accessory to isolate the VPRO Magnus Filter Holder during seismic events.

Flexible Business models Best infrastructure Best quality On-time delivery. Customer integrity Expertise in the focused domains.

Advantage CAE TechnologyAdvantage CAE Technology

Expertise in the focused domains. In-house developed various IPs.

Cost effectiveness.

Global Presence

CAE Technology India Private Limited

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