Engineering, Procurement, Construction Maintenance …pdlworld.com/files/uploads/2014/11/PDL-Presentation-Last-Rev03.pdf · Engineering, Procurement & Construction ... De‐Commissioning

Engineering,Procurement, Construction &Maintenance Solutions

Engineering,Procurement, Construction &Maintenance Solutions

Engineering, Procurement & Construction

Services and Maintenance

PDL Projects

PDL Partners

PDL Projects PortfolioPDL Projects Portfolio

AGENDA

Global Presence Map

Project Management System according to PMI

Basic and Detailed Engineering Packages

Procurement

Construction / Civil & Steel Structure Work

Quality Assurance & Quality Control

Process Safety Management

Operations Technical Support

Plant Inspection & Technical Assessment 

Miscellaneous Engineering Services

PDL Scope Of WorkPDL Scope Of Work

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PDL is capable to provide complete design engineering packagesboth Basic / FEED engineering up to detailed engineeringpackages, engineering solutions, consultancy, in the fields of Oil,Gas, Petrochemicals, Water Treatment, Utilities and AuxiliarySystems both onshore and offshore listed below:1. Detailed engineering packages

Both Oil & Gas Processing Plants

Petrochemical Plants (Methanol, Ammonia Plants … Etc.)

Prepare Plant As‐Built P&IDs

Pump Skids

Oil & Gas Transmission Pipelines both hot & cold

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

Utility systems – Storage facilities – Shipping Facilities

Glycol Units (Gas Dehydration by TEG for vapor water removal)

Amine Units (Gas Sweetening CO2 & H2S removal)

Natural Gas Cryogenic Processes (GTL)

Water Treatment Plants

Hydraulic Components and Systems

Waste Water Treatment Plants (Produced Water, Industrial

Water and Sewage Water)

Flare / Blow down Systems

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

2. Consultancy and Engineering Solutions:

Feasibility Studies

Conceptual Designs

Cost Reduction Studies

Plant Modifications

Debottlenecking Studies

Process Flare Net / Flare System design & studies

Depressurizing Models

Stack Design / Dispersion Models

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

Process Safety Engineering (FF, F&G, C&E matrix, SILcalculation/verification, HAZOP, HAZID, HAZOP Re‐Validation,LOPA, Process Safety Review, Risk Assessment, QuantitativeRisk Assessment, What If and other PHA

Redundancy requirement of equipment

Provide Training Instructors & Courses

3. Procurement All types of Equipment, Packages and Skids related to oil, gas, petrochemical, water treatment, package boilers, utility packages & auxiliary systems including hydraulic components / systems

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

4. Operation Technical Support

De‐Commissioning Procedures

Commissioning Procedures (including steam blowing)

Startup Procedures (Initial / Black and Normal Startup)

Shut Down Procedures

Operators Training

Safe‐to‐Operate procedures

Process Improvement Studies / Process Technology

Process Troubleshooting / Problem Solving

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

RCA / RBI / MOC / PCR Plant Changes Design

Process Modeling / Simulation

Efficiency – Performance – Emissions studies

PSE design (PSV, PRV and rapture discs), sizing and validation

Heat Exchangers Design, Simulation and Rating (design & 

Troubleshooting)

Process Equipment Cost Estimation & Depreciation rate

Process Equipment Depressurization rate

Equipment Datasheets

Pigging and Flow Assurance

PDL Engineering CapabilitiesPDL Engineering Capabilities

Capabilities

PDL Engineering Capabilities5. Technical Assessment

AzMeCo plant: Plant Inspection and Technical AssessmentAssignment:Identify plant bottlenecks and recommend appropriate engineering solution to increase plant production and reliability

Scope of Works: Plant inspection according to the ITP defined by PDL, including: static equipment 

(reactors, HE, catalyst tubes, boilers, etc.), rotating equipment (critical pumps, ID/FD fans, turbines, compressors, etc.), valves, instrumentation, etc. Generating plant Inspection Report.

Plant performance evaluation. Identification of plant problems (utilities, front end, back end, QHSE, laboratory, 

maintenance, workshop). Providing engineering solutions and recommendations for plant debottlenecking.

Capabilities

PDL Engineering Capabilities Oil Terminal Kulevi (Georgia Black Sea Terminal): Terminal 

Inspection and Technical AssessmentAssignment: Identify terminal capacity limitations for some products and propose appropriate modifications for increasing terminal capacity. At the same time assess possibility to introduce new products in the terminal transshipment portfolio as well as breakwater system for port protectionScope of Works: Technical assessment of the following terminals: crude oil and black products, 

light products, petrochemicals (IPA Pay gas, Heavy Pyrolysis), liquefied gas cargoes (Propylene, BBP, LPG).

Technical assessment for introducing transshipment of new products (dry cargoes: carbamide, HDPE, PP, LDPE) in the existing terminal.

Providing engineering solutions for increasing capacity as well as for introducing new products.

Providing engineering solutions for breakwater system.

Capabilities

Gas PlantsGas Plants

Gas Plants

Amine Units DEA & MDEAAmine Units DEA & MDEAA complete unit with a possibility for addition of sodium hydroxide unit for SO2 removal

Amine Units

Natural Gas Dehydration Glycol or Solid DesiccantNatural Gas Dehydration Glycol or Solid Desiccant

Glycol Units

Natural Gas Shipping SkidNatural Gas Shipping Skid

Including

gas‐turbine‐driven 

centrifugal 

compressors 

NG Skids

Pump SkidsPump Skids

Pump Skids

BoilersBoilersIncluding

Auxiliary Boilers &

Waste Heat Boilers

Boilers

SeparatorsSeparators

Separators

Including Two phase & Three phase, Pressure Vessels (Scrubbers, 

Knock Out Drums, vertical and horizontal) 

Test & Repair

Test Unit for Control Valves / PSV

Pressure testing and (re) adjusting Container

Shut‐off valves

Control valves

Pressure Safety Valves PSV’s

Valve Test & RepairValve Test & Repair

Service & Maintenance

Hi-standard modern workshop (Equipment

and staff trained by Ventil, Netherlands)

Offshore and Onshore valve services

Mobile self-contained unit for valve testing,

maintenance and repair

Offshore-experienced staff

Valve Test & RepairValve Test & Repair

Valve Pre-Test Pre-Test Documentation

Pre-Test Instrumentation Pre-Test Actuator

Disassembly Remove Instruments

Strip down Valve Body

Remove Actuator

Examination Clean and Examine Valve Body

Write-up Seek Approval for Remedial Work

ServiceExecute

Remedial Work

Reassemble Actuator and Paint Fit Instrumentation Calibrate & Test

Post ServiceInspect

Paperwork/Sign off

Prepare for

Shipment

Raise Advice-Note / Test Certificates

Final Inspection

Dispatch to Customer

Valve Repair Procedure

PDL Valve Repair SequencePDL Valve Repair Sequence

Valve Test RigMobile ValveTesting Unit Repair Workshop

Lapping Unit Shot Blasting Unit Machining Unit

Valve Test & Repair

Valve Test & RepairValve Test & Repair

Projects

PDL ProjectsPDL 

Projects

AzMeCoBaku Azerbaijan

GL Station – SOCAR

Project: Gas Lift Compressor Station Location: Baku – AzerbaijanYear: 2015End user: PROKON – SOCARSOW: EPC

Gas Lift Compressor StationGas Lift Compressor Station

Produced Water Treatment Plant

Produced Water Treatment Plant

PWT Plant - BP

Project: Produced Water Treatment Plant Location: Baku ‐ AzerbaijanYear: 2015End user: ENCOTEC ‐ BPSOW: Turn Key

Co‐Generation PlantCo‐Generation Plant

Co-Generation Plant –Azer-Aluminum

Project: Co‐Generation  PlantLocation: Ganya – AzerbaijanYear: 2014End user: Azer‐AluminumSOW: Turn Key

Chemical Dosing PackageChemical Dosing Package

CDP – SOCAR UMID

Project: Chemical Dosing PackageLocation: Baku – AzerbaijanYear: 2014End user: SOCAR UMIDSOW: EPC

N2 Purging PackageN2 Purging Package

N2 Package –SOCAR UMID

Project: N2 Purging PackageLocation: Baku – AzerbaijanYear: 2014End user: SOCAR UMIDSOW: EPC

N2 Generation PackageN2 Generation Package

N2 Package – PETRONAS

Project: N2 Generation PackageLocation: Kuala Lumpur – MalaysiaYear: 2014End user: PETRONASSOW: EPC

Instrument Air PackageInstrument Air Package

I.A Package – PETRONAS

Project: I.A PackageLocation: Kuala Lumpur – MalaysiaYear: 2014End user: PETRONASSOW: EPC

Instrument Air PackageInstrument Air Package

I.A Package –DRAGON OIL

Project: I.A PackageLocation: KazakhstanYear: 2014End user:DRAGON OILSOW: EPC

Cryogenic N2 PlantCryogenic N2 Plant

N2 Cry-plant - AzMeCo

Project: N2 Cry‐Plant Location: Baku ‐ Azerbaijan Year: 2012End user: AzMeCoSOW: Re‐engineering of old plant

PSA N2 Generation PlantPSA N2 Generation Plant

N2 PSA - AzMeCo

Project: N2 PSA Location: Baku ‐ AzerbaijanYear: 2013End user: AzMeCoSOW: Turn Key

Water Treatment PackageWater Treatment Package

WTP - AzMeCo

Project: Water treatment packageLocation: Baku ‐ AzerbaijanYear: 2013End user: AzMeCoSOW: EPC

Chemical Dosing PackageChemical Dosing Package

CDP - AzMeCo

Project: Chemical dosing packageLocation: Baku ‐ AzerbaijanYear: 2012End user: AzMeCoSOW: PC 

Loading ArmLoading Arm

Loading Arm - AzMeCo

Project: Methanol Loading Arm  Location: Baku ‐ Azerbaijan Year: 2012End user: AzMeCoSOW: EPC 

Compressed Air PackageCompressed Air Package

Air Package - AzMeCo

Project: Utility Air Compressor Location: Baku ‐ AzerbaijanYear: 2012End user: AzMeCoSOW: EPC

Cooling TowerCooling Tower

CT Upgrade - AzMeCo

Project: Cooling tower upgrade Location: Baku ‐ AzerbaijanYear: 2012End user: AzMeCoSOW: EPC

Inert Gas Booster/Receiver (Offshore)

Inert Gas Booster/Receiver (Offshore)

Off Shore Package - BP

Project: Inert Gas Re‐Compressor package Location: Off Shore, Caspian Sea (West Azeri Platform)Year: 2014End user: BP/AMECSOW: EPC

Fire Water Pump StationFire Water Pump Station

FW - AzMeCo

Project: Fire Water Pump Station Location: Baku ‐ Azerbaijan Year: 2013End user: AzMeCoSOW: EPC

ISO-Plant - RUSSIA

Isomerization PlantIsomerization PlantProject: Isomerization PlantLocation: Nijniy Novgorod ‐ RussiaYear: 2013End user: LukoilSOW: Steel & Pipework Construction

Siemens Controls, Automation & Drives   

Flowserve Pumps, Seals & Valves

Gardner Denver 

CompAir

Parker Hanffin Gas Technology  

LEWA Chemical Dosing

Zennergy Oil and Gas Metering Solutions

PDL Global PartnersPDL Global Partners

PDL Partners

Customer Base

PDL Azerbaijan

Head Office93 Mammad Araz str. AZ 1069, Baku AzerbaijanTel:(+994) 12 497 11 39/49Fax:(+994) 12 497 11 69 Mail: az‐[email protected]@pdlworld.com

PDL Malaysia

Suite 20‐5, 20th Floor, WismaUOA 2, No 21, Jalan Pinang, 50450 Kuala Lumpur,MalaysiaTel: (+60) 3 2162 3680Fax:(+60) 3 2181 3680Mail: [email protected]

PDL Switzerland

Rue Joseph‐Girard 24,1227, Carouge GE, SwitzerlandTel: (+41) 22 342 45 86Fax: (+41) 22 342 45 88Mail: ch‐[email protected]

PDL UK

Building 3, Chiswick Park 566 Chiswick High Road London,W4 5YA, United Kingdom Tel: (+44) 208 899 6141Fax: (+44) 208 899 6001Mail: [email protected]@pdlworld.co.uk

PDL Kazakhstan

113 Kulmanov str., 4th floorAtyrau, KazakhstanTel: (+7 7122) 76 11 30Fax: (+7 7122) 76 11 32Mail: kz‐[email protected]

PDL Contacts

PDL Global PresencePDL Global Presence

PDL Middle East – Saudi ArabiaPDL World Saudi Arabia in cooperation with Valve Tech Co.PO Box 11125, Road 118, Third industrial area, Al Jubail 31961, The Kingdom of Saudi ArabiaTel: (+966) 13 341 0803 /M: (+966) 555 013 781Fax:(+966) 13 801 0303Mail: [email protected] /ksa‐[email protected]

Certificates

ISO CertificationISO Certification

Certificates