CURBELL PLASTICS ENGINEERING MATERIALS GUIDE
Sep 30, 2015
CURBELL PLASTICS ENGINEERING MATERIALS GUIDE
Put us to work for you!TMCurbell Plastics has been supplying plastic sheet, rod, tube,films, adhesives, sealants, tapes, prototyping and toolingmaterials, and fabricated parts for over 70 years.
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With over 70 years of experience, a highly trained staff of plastics professionals,
and a full line of plastic materials, Curbell Plastics is committed to providing our
customers with the best technical expertise and service. From bearing and wear
to electrical or high temperature applications, we focus on working with our
customers to understand their specific applications and material needs.
CURBELL PLASTICS CAPABILITIES:
Technical expertise
Local inventory
Wide product offering
On-time delivery
Cut-to-size materials
Fabrication services
Film conversion
Nationwide1.888.CURBELLwww.curbellplastics.com
1www.curbellplastics.com 1.888.CURBELL CONTENTS
OUR PARTNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MARKETS WE SERVE . . . . . . . . . . . . . . . . . . . . . . . . . 3
SHEET PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . 4 -57ABS (acrylonitrile-butadiene-styrene) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7Acrylic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9KYDEX Thermoplastic Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11Noryl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15PAI (polyamide-imide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17PBT (polybutylene terephthalate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19PEEK (polyetheretherketone) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21PET (polyethylene terephthalate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23PETG (amorphous copolyester) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25Polycarbonate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27Polyethylene (LDPE, HDPE, UHMW-PE) . . . . . . . . . . . . . . . . . . . . .28-31Polypropylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33Polystyrene (HIPS, high impact) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35Polysulfone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-37Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-39PPS (polyphenylene sulfide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-41PTFE (polytetrafluoroethylene) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-43PVC (polyvinyl chloride) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-45PVDF (Kynar, polyvinylidene fluoride) . . . . . . . . . . . . . . . . . . . . . . . .46-47Radel R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-49Thermoset Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-51Ultem (polyetherimide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-53Vespel Polyimide Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-57
PLASTIC FILMS . . . . . . . . . . . . . . . . . . . . . . . . . 58-59
TAPES AND FABRICS . . . . . . . . . . . . . . . . . . . . . . . . 60
FILMS, TAPES, AND FABRICS CONVERSION . . . . 61
MATERIAL SELECTION GUIDE . . . . . . . . . . . . 62-68
APPLICATION WORKSHEET . . . . . . . . . . . . . . . 69-70
PROPERTY COMPARISONS . . . . . . . . . . . . . . . 71-78Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Flexural Modulus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Impact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Coefficient of Thermal Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Heat Deflection Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75Continuous Service Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77Water Absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
TECHNICAL RESOURCES . . . . . . . . . . . . . . . . . .79-88Cost Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79Chemical Resistance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80-81FDA Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82Machining Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83-85Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86-87Thermoplastic Triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Properties Comparison Chart . . . . . . . . . . . . . . . . . . . . . .inside back cover
CONTENTS
2012 Curbell Plastics, Inc. All trademarks and service marks are the property of the respective manufacturers.The statements and product information in this catalog including all descriptions, sizes, specifications, performances uses, applications and allother product information, are based upon information and product data supplied to Curbell Plastics, Inc. by the manufacturer or supplier of the products. Although the information and statements herein are believed to be accurate, no guarantee of theiraccuracy is made. The statements and information are included for reference purposes only and are not intended and should not be construed as either a warranty of any type or representations applicable to the particular application, use or design of thebuyer or user of the goods. In every case, we recommend that the purchaser or user before using or buying any product perform their own tests and make their own decision to determine to their own satisfaction whether the product is of acceptablequality, type and design and is suitable for the particular purposes under their own operating conditions. Curbell Plastics, Inc. disclaims and the products described herein are sold without any warranty as to merchantability of fitness for any particular purposeor design whatsoever, or any other warranty, express or implied, oral or written. Any manufacturer warranty is simply passed through to the purchaser. Curbell Plastics Inc.s responsibility and liability for any defective products are limited solely to the costof the defective goods and any such claims must be filed within 60 days of the delivery of the product. In no event shall Curbell Plastics, Inc. be liable for any consequential, incidental, special or indirect damages or losses of buyers, arising out of purchasesof products or the use or misuse of the products. No representative of Curbell Plastics, Inc. has the authority to waive or change the foregoing provisions. Curbell Plastics, Inc. makes no warranties to those defined in the Manguson-Moss Warranty-FederalTrade Commission Improvement Act.
2 OUR PARTNERS 1.888.CURBELL www.curbellplastics.com
OUR PARTNERSWE ARE ABLE TO PROVIDE SUPERIOR SERVICE AND QUALITY BECAUSE WE PARTNER WITHTHE BEST MANUFACTURERS IN THE INDUSTRY
3www.curbellplastics.com 1.888.CURBELL MARKETS
AEROSPACE BULK MATERIAL HANDLING
FOOD PROCESSING GLASS AND GLAZING
MARKETS WE SERVE
MEDICAL
POINT-OF-PURCHASE DISPLAYS
SEMICONDUCTOR AND ELECTRONICS
Aerospace Agriculture Amusement and Recreation Automotive Batteries Bearings Bulk Material Handling Chemical
Processing Churches, Unions, and Associations Construction Electrical Engineering and Design Services Farm,
Construction, and Mining Equipment Food Processing Furniture, Cabinets, and Countertops Glass and Glazing
Government Agencies HVAC Lenses and Optics Lighting Fixtures Machine Shops Marine Medical Metal
Fabrication Motor Homes, Trailers, and Campers Packaging Machinery Pharmaceutical Picture Frames and Art
Supplies Pipe, Valve, Fittings, Seals, and Gaskets Plastic Fabrication Plastic Film Coaters and Converters Photographic
Equipment Printing and Graphics Prisons and Police Stations Prototypes and Patterns Restaurants and Hotels
Schools, Colleges, and Libraries Scientific Instrumentation Semiconductor and Electronics Sports and Recreational
Equipment Textile Toys and Games Transportation Tub, Shower, and Spa Visual Merchandising, Sign, and
Point-Of-Purchase Window
MACHINE SHOPS PACKAGING MACHINERY
AUTOMOTIVE AMUSEMENT AND RECREATION
ABS (acrylonitrile-butadiene-styrene)
4 ABS 1.888.CURBELL www.curbellplastics.com
ABS is a low cost thermoplastic material with outstanding impact resistance,
machinability, and thermoforming characteristics. It is an excellent choice for
machine housings, retail store fixtures, and point-of-purchase displays where
impact resistance is required.
Royalite R59 is a fire-rated ABS/PVC alloy sheet material, that is often
used for transportation, architectural, and electronics applications that require
UL certifications.
Royalite R84/21 is an ABS sheet material with a proprietary weatherable cap
layer for improved performance in outdoor environments. The material is an
excellent choice for marine, automotive, and recreational vehicle components
where good weatherability is required.
TYPICAL USES:
THERMOFORMED HOUSING Tough Easy to thermoform and fabricate
ROYALITE
UNITS ASTM TEST ABS ROYALITE
R59ROYALITE
R84/21
Tensile strength psi D-638 4,100 5,200 4,600
Flexural modulus psi D-790 304,000 290,000 270,000
Izod impact (notched) ft-lbs/in of notch D-256 7.7 10.0 7.0
Heat deflection temperature@264 psi F D-648 177 170 205
Maximum continuous service temperature in air F 160 - -
Water absorption(immersion 24 hours) % D-570 0.30 - -
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 5.6 4.6-5.5 4.2-5.6
5www.curbellplastics.com 1.888.CURBELL ABS
KEY CHARACTERISTICS: Outstanding impact resistance Good machinability Easy to thermoform Easy to bond with adhesives Strong and stiff Low cost Flame retardant grades available Available in a wide variety
of colors and textures
APPLICATIONS: Machine housings, guards,
and covers Instrument panels Point-of-purchase displays Models and prototypes Thermoformed trays
and tote bins
IMPACT RESISTANCEof ABS compared with High Impact Polystyrene
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
ABS TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick), 48"x96" (0.06"-4.0" thick) ROD: diameter 0.25"-6.0"Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
BEARING BLOCK High strength Easy to machine
ACETAL (polyoxymethylene)DELRIN / SUSTARIN / TECAFORM TM
6 ACETAL 1.888.CURBELL www.curbellplastics.com
Acetal is a high strength, low friction engineering plastic that has excellent wear
properties in both wet and dry environments. Good dimensional stability and ease
of machining make acetal an outstanding choice for applications requiring complex
machining to tight tolerances.
Homopolymer acetal (Delrin) has superior room temperature strength, stiffness,
and toughness. Copolymer acetal has superior performance in continuous high heat
and hot water environments. Copolymer acetal also tends to have less porosity than
homopolymer acetal.
Acetal is available in glass-filled grades that offer enhanced strength and stiffness.
It is also available in a number of enhanced bearing and wear grades including:
Delrin AF, Delrin AF blend, and TECAFORMTM HPV 13.
BELT GUIDE BUSHING Low water absorption Good wear properties Low friction
LONG TERM EFFECTS OF BOILING WATERon the tensile strengths of Homopolymer Acetal and Copolymer Acetal
UNITS ASTM TEST HOMOPOLYMERACETALCOPOLYMER
ACETAL
TECAFORMTMHPV 13
PTFE-FILLEDACETAL
20% GLASSFIBER FILLED
HOMOPOLYMERACETAL
Tensile strength psi D-638 10,000 9,800 6,800 8,500
Flexural modulus psi D-790 420,000 370,000 350,000 730,000
Izod impact (notched) ft-lbs/in of notch D-256 1.5 1.0 0.7 0.8
Heat deflection temperature@264 psi F D-648 257 230 244 316
Maximum continuous service temperature in air F 185 195 185 185
Water absorption (immersion 24 hours) % D-570 0.25 0.20 0.22 0.25
Coefficient of linear thermal expansion in/in/Fx10
-5 D-696 6.8 6.1 5.1 2.0-4.5
Coefficient of friction (dynamic) 0.20 0.21 0.12 0.35
7www.curbellplastics.com 1.888.CURBELL ACETAL
APPLICATIONS: Bearings and bushings Pump and valve parts Manifolds Gears Wear pads Jigs and fixtures Packaging machinery parts Food processing
machinery parts Electrical components
KEY CHARACTERISTICS: Strong and stiff Excellent machinability Good dimensional stability Low moisture absorption Excellent wear properties in both
wet and dry environments Low friction Good chemical resistance
Homopolymer and copolymer grades available
FDA compliant grades available Enhanced bearing and wear
grades available Glass-filled grades available Medical grades available Natural (white), black,
and colors available
Time (days)
Tens
ile S
tren
gth
(N/m
m2 )
ACETAL TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-6.0" thick), 48"x96" (0.125"-2.0" thick), 48"x120" (0.125"-2.0" thick) ROD: diameter 0.25"-12.0" TUBE: OD 1.0"-4.0"Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
POINT-OF-PURCHASE DISPLAY Easy to fabricate Cost effective
ACRYLIC (polymethyl methacrylate)ACRYLITE / OPTIX / PLEXIGLAS
8 ACRYLIC 1.888.CURBELL www.curbellplastics.com
Acrylic is a transparent thermoplastic with outstanding strength, stiffness, and
optical clarity. Acrylic sheet is easy to fabricate, bonds well with adhesives and
solvents, and is easy to thermoform.
Acrylic is widely used for architectural glazing, indoor and outdoor signs, retail
store fixtures, and point-of-purchase displays.
UNITS ASTM TEST CONTINUOUSLY PROCESSED ACRYLIC SHEET
Tensile strength psi D-638 10,000
Flexural modulus psi D-790 480,000
Izod impact (notched) ft-lbs/in D-256 0.4
Heat deflection temperature@264 psi F D-648 195
Maximum continuous service temperature in air F 160
Water absorption(immersion 24 hours) % D-570 0.20
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 4.0
Light transmittance % D-1003 92
9www.curbellplastics.com 1.888.CURBELL ACRYLIC
APPLICATIONS: Signs Retail fixtures Point-of-purchase displays Architectural glazing Skylights Aircraft canopies Boat windshields Transparent manifolds
LIGHT TRANSMITTANCEof Acrylic compared with Polycarbonate and PETG
Ligh
t Tr
ansm
ittan
ce p
er A
STM
D-1
003
(%)
ACRYLIC TYPICAL PROPERTIES:
KEY CHARACTERISTICS: Optically clear Strong and stiff Easy to fabricate Easy to solvent bond UV resistant grades available Impact resistant grades available Wide array of coatings available,
including: abrasion resistant, bullet resistant, and ESD (electrostatic dissipative)
FDA compliant grades available(non UV stabilized)
Cell cast grades available Variety of profiles
and shapes available Many colors and textures available
ENERGY TO BREAK (AVERAGE)of Acrylic compared with Window Glass
Aver
age
Ener
gy t
o B
reak
(ft-
lb)
Standard Sizes: SHEET: 48"x96" (0.06"-3.0" thick), 60"x96" (0.08"-2.0" thick), 51"x100" (0.08"-2.0" thick), 72"x96" (0.08"-2.0" thick) ROD: diameter 0.125"-4.5" TUBE: OD 0.25" - 6.0"
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
AIRPLANE TRAY TABLES Easy to thermoform Aircraft grades meet FAA
fire retardancy requirements
KYDEX THERMOPLASTIC SHEET
10 KYDEX 1.888.CURBELL www.curbellplastics.com
Kydex thermoplastic sheet is a proprietary thermoplastic sheet material that
has excellent aesthetic qualities, superior impact resistance, and outstanding
formability. It is an excellent choice for thermoformed equipment housings and
airplane, bus, and train interior parts where appearance, toughness, and
complex thermoforming are required.
11www.curbellplastics.com 1.888.CURBELL KYDEX
KEY CHARACTERISTICS: Excellent impact resistance Easy to thermoform Strong and stiff Good electrical insulating properties Consistent color throughout material
helps hide scratches and wear UL rated grades available Fire retardant grades available FAA compliant grades available Available in a wide variety of colors
and textures
APPLICATIONS: Thermoformed equipment
housings Kiosks Point-of-purchase displays Store fixtures Aircraft, bus, and train
interior parts Membrane pressed
furniture components
UNITS ASTM TEST KYDEX 100
Tensile strength psi D-638 6,100
Flexural modulus psi D-790 335,000
Izod impact (notched) ft-lbs/in of notch D-256 18.0
Heat deflection temperature@264 psi F D-648 173
Maximum continuous service temperature in air F -
Water absorption(immersion 24 hours) % D-570 0.05-0.08
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 4.2
IMPACT RESISTANCEof Kydex compared with High Impact Polystyrene and ABS
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
KYDEX THERMOPLASTIC SHEET TYPICAL PROPERTIES:
Standard Sizes: SHEET: 48"x96" (0.028"-0.3125" thick)Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
NORYL (modified ppo)
12 NORYL 1.888.CURBELL www.curbellplastics.com
Noryl modified PPO is an engineering thermoplastic with outstanding strength,
stiffness, and electrical insulating properties. Noryl has high dielectric strength,
a low coefficient of thermal expansion, and low moisture absorption which
make it an excellent choice for electrical applications that require machining to
tight tolerances.
Noryl is available in glass-filled grades which have enhanced strength and stiffness.
13www.curbellplastics.com 1.888.CURBELL NORYL
KEY CHARACTERISTICS: High dielectric strength Strong and stiff Good impact resistance Good dimensional stability Easy to machine Glass-filled grades available Grades available that
meet UL 94-V0
APPLICATIONS: Electrical components Semiconductor
equipment parts Scientific instrumentation
components
UNITS ASTM TEST NORYL NORYL
30% GLASS-FILLED
Tensile strength psi D-638 9,600 17,500
Flexural modulus psi D-790 370,000 1,130,000
Izod impact (notched) ft-lbs/in of notch D-256 3.5 2.2
Heat deflection temperature@264 psi F D-648 254 275
Maximum continuous service temperature in air F 220 221
Water absorption(immersion 24 hours) % D-570 0.07 0.06
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.3 1.4
NORYL TYPICAL PROPERTIES:
Noryl can often be used as alower cost alternative to Ultem
for electrical applications wherethe high temperature capabilityand high dielectric strength ofUltem are not required.
ENGINEERING NOTES:
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick) ROD: diameter 0.1875"-8.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
NYLONNYCAST / NYLOIL / NYMETALTM / SUSTAMID / TECAMID TM
14 NYLON 1.888.CURBELL www.curbellplastics.com
Nylon is a strong, stiff engineering plastic with outstanding bearing and wear
properties. Nylon is frequently used to replace metal bearings and bushings,
often eliminating the need for external lubrication. Other benefits include a reduc-
tion in part weight, less operating noise, and decreased wear on mating parts.
Nylon is available in a variety of specialty formulations. Molybdenum disul-
phide-filled and oil-filled nylons have enhanced wear properties, while heat
stabilized nylon will withstand higher operating temperatures. For enhanced
strength and stiffness, nylon is also available in glass-filled grades.
In power transmission applications NYMETALTM billets made with nylon and a
metal core combine the performance advantages of nylon and metal into one
cohesive unit. The billets can be manufactured into many different components
including gears, rollers, sprockets, and augers.
Photos property of Cast Nylons LTD.
TYPICAL USES:
GEAR Low friction Reduced wear on mating parts
VALVE COMPONENT High strength Good chemical resistance
15www.curbellplastics.com 1.888.CURBELL NYLON
APPLICATIONS: Bearings and bushings Gears Wear pads Packaging machinery
components Food processing
machinery components Wheels Rollers Seals and gaskets
KEY CHARACTERISTICS: Excellent bearing
and wear properties Strong and stiff Good chemical resistance Easy to machine Reduced noise, weight, and
wear on mating parts compared with many traditional metal bearing materials
Nylon billets with metal cores available
Internally lubricated grades ofteneliminate the need for external lubrication in bearing and wear applications
Enhanced bearing and wear grades available
FDA compliant grades available Glass-filled grades available
UNITS ASTM TEST EXTRUDEDNYLON 6/6CAST
NYLON 6MD-FILLED
CAST NYLON 6OIL-FILLED
CAST NYLON 6HEAT STABILIZEDCAST NYLON 6
Tensile strength psi D-638 12,400 10,000-13,50010,000-14,000
9,500-11,000
12,000-13,500
Flexural modulus psi D-790 410,000 420,000-500,000400,000-500,000
375,000-475,000
420,000-500,000
Izod impact (notched) ft-lbs/in of notch D-256 1.2 0.7-0.9 - 1.4-1.8 0.7-0.9
Heat deflection temperature@264 psi F D-648 194 200-400 200-470 200-400 200-430
Maximum continuous service temperature in air F 210 230 - 230 250
Water absorption (immersion 24 hours) % D-570 1.20 0.60-1.20 .05-1.40 0.50-0.60 0.50-0.60
Coefficient of linear thermal expansion in/in/Fx10
-5 D-696 4.5 5.0 - 5.0 5.0
Coefficient of friction (dynamic) 0.28 0.22 0.30 0.12 -
NYLON TYPICAL PROPERTIES:
Nylon has relatively high moistureabsorption compared with manyother thermoplastics. Nylon partsthat must perform in wet environ-ments should be designed with tolerances that factor in dimensionalchanges due to moisture absorption.
ENGINEERING NOTES:
Standard Sizes: EXTRUDED SHEET: 24"x48" (0.03"-2.0" thick), 48"x96" (0.125"-0.5" thick), 48"x120" (0.125"-0.5" thick) EXTRUDED ROD: diameter 0.25"-6.0" CAST SHEET: 24"x48" (0.25"-4.0" thick), 48"x96" (0.25"-4.0" thick) CAST ROD: diameter 1.0"-12.0" CAST TUBE: diameter 2.0"-40.0"
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
Nylon is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
TEST SOCKET Dimensionally stable Performs well at elevated temperatures
PAI (polyamide-imide)TECATOR TM
16 PAI 1.888.CURBELL www.curbellplastics.com
PAI (polyamide-imide) is an extremely strong and stiff plastic material. It is often
used in elevated temperature environments where other thermoplastics would
lose their mechanical properties.
PAI is a very dimensionally stable material with an extremely low coefficient
of thermal expansion making it an excellent choice for applications that require
machining to tight tolerances.
PAI is available in a variety of formulations including electrical, bearing and wear,
and glass-filled grades. Electrical grade PAI has extremely high dielectric strength
and it is often used for applications where it functions as an electrical
insulator. Bearing grade PAI can be used for demanding bearing applications that
require extreme loads, speeds, and/or elevated temperatures. Glass-filled PAI has
enhanced strength and stiffness.
17www.curbellplastics.com 1.888.CURBELL PAI
KEY CHARACTERISTICS: Strong and stiff Performs well at
elevated temperatures Extremely low thermal expansion Excellent electrical insulating
properties (electrical grade) Outstanding bearing and
wear properties (bearing grade) Good resistance to many common
solvents, fuels, and acids
APPLICATIONS: Semiconductor
machinery parts Chip test sockets Aerospace components Electrical connectors Bearings and bushings Bearing cages Pump and valve parts Seals
UNITS ASTM TEST PAI UNFILLED GRADEPAI
BEARING GRADE
Tensile strength psi D-638 21,000 19,000
Flexural modulus psi D-790 711,000 870,000
Izod impact (notched) ft-lbs/in of notch D-256 2.3 2.0
Heat deflection temperature@264 psi F D-648 532 534
Maximum continuous service temperature in air F 500 500
Water absorption(immersion 24 hours) % D-570 0.30 -
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 1.7 -
FLEXURAL MODULUSof Polyamide-imide compared with Ultem and PEEK
HEAT DEFLECTION TEMPERATUREof Polyamide-imide compared with Ultem and PEEK
CONTINUOUS SERVICE TEMP IN AIRof Polyamide-imide compared with Ultem and PEEK
Flex
ural
Mod
ulus
per
AST
M D
-790
(kp
si)
HD
T pe
r AS
TM D
-648
(
F at
264
psi
)
Cont
inuo
us S
ervi
ce T
emp
in A
ir (
F)
PAI TYPICAL PROPERTIES:
PAI should not be used in environments where it will beexposed to steam since steamtends to attack the material.
ENGINEERING NOTES:
Standard Sizes: SHEET: 11.8"x48" (0.197"-1.575" thick) ROD: diameter 0.295"-3.15" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
CONTACT MOUNTING High dielectric strength Low moisture absorption
PBT (polybutylene terephthalate)SUSTADUR PBT / TECADUR TM PBT
18 PBT 1.888.CURBELL www.curbellplastics.com
PBT is a strong, stiff engineering plastic with excellent machining characteristics,
chemical resistance, and bearing and wear properties. PBT is often used for food
processing machinery applications when low moisture absorption, resistance to
staining, or resistance to cleaning chemicals is required.
19www.curbellplastics.com 1.888.CURBELL PBT
KEY CHARACTERISTICS: Excellent chemical resistance
including resistance to many CIP wash-down solutions
Low moisture absorption Excellent wear resistance,
even in wet environments Excellent machining characteristics Stain resistance Internally lubricated bearing
grades available FDA compliant grades available
APPLICATIONS: Valves Filler pistons Bearings and bushings Gears Wear pads Packaging machinery parts Food processing
machinery components Wheels Rollers Electrical components
UNITS ASTM TEST PBT PBTINTERNALLY LUBRICATED
Tensile strength psi D-638 8,690 7,200
Flexural modulus psi D-790 330,000 390,000
Izod impact (notched) ft-lbs/in of notch D-256 1.5 0.7
Heat deflection temperature@264 psi F D-648 130 195
Maximum continuous service temperature in air F 245 221
Water absorption(immersion 24 hours) % D-570 0.08 0.07
PBT TYPICAL PROPERTIES:
IMPACT RESISTANCEof PBT compared with PET
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
COEFFICIENT OF FRICTIONof PBT compared with Internally Lubricated PBT
Coef
ficie
nt o
f Fric
tion
(dyn
amic
, 40
psi/5
0fpm
)
Standard Sizes: SHEET: 24"x48" (0.25"-2.5" thick) ROD: diameter 0.25"-6.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
PBT is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
IDLER GEAR FOR GEAR PUMP Strong Chemical resistant Able to withstand
elevated temperatures
PEEK (polyetheretherketone)SUSTA PEEK / TECAPEEK TM
20 PEEK 1.888.CURBELL www.curbellplastics.com
PEEK is a strong and stiff plastic material that is often used in applications
where performance at elevated temperatures is required. PEEK has outstanding
chemical resistance as well as resistance to steam and hot water.
Virgin PEEK is naturally abrasion resistant. Bearing-grade PEEK has enhanced
bearing and wear properties.
21www.curbellplastics.com 1.888.CURBELL PEEK
APPLICATIONS: Semiconductor machinery
components Aerospace parts Seals Pump and valve components Bearings and bushings
(bearing grade) Electrical components Medical instrument parts Food processing
machinery components
TENSILE STRENGTHof PEEK compared with PPS and PEEK GF30
HEAT DEFLECTION TEMPERATUREof PEEK compared with PPS and PEEK GF30
Tens
ile S
tren
gth
per
ASTM
D-6
38 (
kpsi
)
HD
T pe
r AS
TM D
-648
(
F at
264
psi
)
KEY CHARACTERISTICS: Strong and stiff Outstanding chemical resistance Good mechanical properties
at elevated temperatures Excellent chemical resistance Resistant to hot water and steam Bearing grade has excellent
wear characteristics
UL 94 V-0 flammability rating (0.059" thickness)
Very low smoke and toxic gas emissions when exposed to flame
Glass-filled grades available FDA compliant grades available Medical grades available
UNITS ASTM TEST PEEK PEEK30% GLASS-FILLED
Tensile strength psi D-638 14,000 24,620
Flexural modulus psi D-790 590,000 1,450,000
Izod impact (notched) ft-lbs/in D-256 1.6 1.84
Heat deflection temperature@264 psi F D-648 306 599
Maximum continuous service temperature in air F 480 482
Water absorption(immersion 24 hours) % D-570 0.50 0.11
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 2.6 1.2
Coefficient of friction (dynamic) 0.25 0.30
PEEK TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.03"-2.0" thick) ROD: diameter 0.25"-6.0" TUBE: call for availability Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
Although PEEK generally hasexcellent chemical resistance,some strong acids including concentrated hydrofluoric acidcan attack the material.
ENGINEERING NOTES:
PEEK is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
ROLLER Low friction Good machinability
FILLING PISTON Low friction Good chemical resistance Low thermal expansion Low moisture absorption
PET (polyethylene terephthalate, semicrystalline)SUSTADUR PET / TECADUR TM PET
22 PET 1.888.CURBELL www.curbellplastics.com
PET (semicrystalline) is a strong, stiff engineering plastic with excellent
machining characteristics, chemical resistance, and bearing and wear properties.
PET is often used for food processing machinery applications where low moisture
absorption, low thermal expansion, resistance to staining, or resistance to
cleaning chemicals is required.
23www.curbellplastics.com 1.888.CURBELL PET
KEY CHARACTERISTICS: Strong and stiff Excellent chemical resistance,
including resistance to many CIP wash-down solutions
Low moisture absorption Low thermal expansion Excellent wear characteristics,
even in wet environments Stain resistance Internally lubricated grades available FDA compliant grades available
APPLICATIONS: Valve components Manifolds Filler pistons Bearings and bushings Wear pads Packaging machinery parts Food processing
machinery components Wheels Rollers Electrical components
UNITS ASTM TEST PET (SEMICRYSTALLINE)
Tensile strength psi D-638 11,500
Flexural modulus psi D-790 400,000
Izod impact (notched) ft-lbs/in of notch D-256 0.7
Heat deflection temperature@264 psi F D-648 175
Maximum continuous service temperature in air F 230
Water absorption(immersion 24 hours) % D-570 0.10
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.9
DIMENSIONAL STABILITYof PET compared with Copolymer Acetal and Cast Nylon 6
CTE
per
ASTM
D-6
96 (
in/in
/Fx
10-5)
Water Absorption per ASTM D-570 (% immersion 24 hrs)
PET TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick) ROD: diameter 0.25"-6.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
THERMOFORMED DISPLAY Excellent deep draw
thermoforming characteristics
PETG (amorphous copolyester)SPECTAR / VIVAK
24 PETG 1.888.CURBELL www.curbellplastics.com
PETG is a transparent thermoplastic sheet material with outstanding thermoformability and good impact resistance. PETG is an excellent choice forapplications that require durability, deep draw thermoforming, and clarity.
25www.curbellplastics.com 1.888.CURBELL PETG
APPLICATIONS: Point-of-purchase displays Retail store fixtures Prototypes and models Orthotic and
prosthetic devices Machine guards
and housings
UNITS ASTM TEST PETG
Tensile strength psi D-638 7,700
Flexural modulus psi D-790 310,000
Izod impact (notched) ft-lbs/in of notch D-256 1.7
Heat deflection temperature@264 psi F D-648 157
Maximum continuous service temperature in air F -
Water absorption(immersion 24 hours) % D-570 0.20
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.8
IMPACT RESISTANCEof PETG compared with Acrylic
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
PETG TYPICAL PROPERTIES:
KEY CHARACTERISTICS: Outstanding thermoforming
characteristics, particularly in deep draw applications
Does not usually require drying prior to thermoforming
Good impact resistance Clear Lower cost alternative
to polycarbonate Less brittle than acrylic
Superior chemical resistance when compared with many other transparent plastics
Easy to fabricate Allows for rapid
thermoforming cycle times Brake formable
(up to 0.080" thickness) FDA compliant grades available
Standard Sizes: SHEET: 48"x96" (0.03"-0.5" thick) Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
PETG is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
PLUG Transparent Low water absorption
MANIFOLD Extremely tough Good dimensional stability
POLYCARBONATEMAKROFOL / MAKROLON / SUSTANAT / TECANAT TM
26 POLYCARBONATE 1.888.CURBELL www.curbellplastics.com
Polycarbonate is a transparent, strong, and stiff thermoplastic material with outstandingimpact resistance.
Polycarbonates toughness and optical clarity make it ideal for a wide variety of applications including machine guards, indoor and outdoor signs, architectural glazing, face shields, skylights, and point-of-purchase displays.
Polycarbonate rod and plate are easy to machine and have excellent dimensional stability. Polycarbonate machining stock is used for numerous applications includingelectrical components, manifolds, sight glasses, and semiconductor machinery parts.
Polycarbonate thermoforms well, is easy to paint, and bonds well using solvents or adhesives.
Makrolon AR is polycarbonate sheet with a transparent hard coat finish, which providesthe material with enhanced weatherability, chemical resistance, and abrasion resistance.It is often used for glazing applications in high traffic areas such as bus shelters.
Makrolon Hygard laminates are bullet-resistant sheet materials consisting of layers ofpolycarbonate or polycarbonate and acrylic with bonding interlayers. Makrolon Hygard
is used for security glazing applications including police stations and detention centers.The material is available in a variety of configurations depending on the level of protection required.
Makrolon Hygard bullet resistant sheet
27www.curbellplastics.com 1.888.CURBELL POLYCARBONATE
APPLICATIONS: Machine guards Signs Point-of-purchase displays Architectural glazing Skylights Transparent manifolds Site glasses Semiconductor machinery
components
IMPACT RESISTANCEof Polycarbonate compared with Acrylic and PETG
CONTINUOUS SERVICE TEMP IN AIRof Polycarbonate compared with Acrylic
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
Cont
inuo
us S
ervi
ceTe
mp
in A
ir (
F)
POLYCARBONATE TYPICAL PROPERTIES:
KEY CHARACTERISTICS: Outstanding toughness Good optical clarity Strong and stiff Easy to fabricate Thermoforms well after drying Replaces acrylic and PETG in
high impact applications Available with a UL 94 V-0
flammability rating (0.220" thickness, clear)
Brake formable (up to 0.100" thickness)
Easy to solvent bond Bullet resistant grades available Abrasion resistant grades available UV resistant grades available Many colors and textures available FDA compliant grades available
(non UV stabilized) Glass-filled grades available for
enhanced strength and stiffness
Polycarbonate can often be usedas a low cost alternative to Ultemfor electrical applications wherethe high temperature capabilityand high dielectric strength ofUltem are not required.
ENGINEERING NOTES:
Standard Sizes: SHEET: 24"x48" (0.03"-4.0" thick), 48"x96" (0.03"-2.0" thick) ROD: diameter 0.25"-10.0" FILM: 24"x48" (0.005"-0.030" thick) Roll stock and cut-to-size sheet also available
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
UNITS ASTM TEST POLYCARBONATE POLYCARBONATE20% GLASS-FILLED
Tensile strength psi D-638 9,500 16,000
Flexural modulus psi D-790 345,000 800,000
Izod impact (notched) ft-lbs/in of notch D-256 12.0-16.0 2.0
Heat deflection temperature@264 psi F D-648 270 295
Maximum continuous service temperature in air F 240 248
Water absorption(immersion 24 hours) % D-570 0.15 0.16
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.8 1.5
Polycarbonate is alsoavailable as a film. See pages 58-59for more detailedinformation.
POLYETHYLENE (LDPE, HDPE, UHMW-PE)
28 POLYETHYLENE 1.888.CURBELL www.curbellplastics.com
Polyethylene is a low cost, chemically resistant plastic material that can be
used for a wide variety of applications. The versatility of polyethylene has
made it one of the worlds most popular plastics. Polyethylene is available
in a number of grades according to its molecular weight.
UNITS ASTM TEST LDPE HDPE UHMW-PE
Tensile strength psi D-638 1,400 4,000 3,100
Flexural modulus psi D-790 30,000 200,000 110,000
Izod impact (notched) ft-lbs/in of notch D-256 no break 1.3 18.0*
Heat deflection temperature@66 psi F D-648 122 172 -
Maximum continuous service temperature in air F - - 180
Water absorption(immersion 24 hours) % D-570 0.10 0.10 slight
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 - 7.0 11.1
POLYETHYLENE TYPICAL PROPERTIES:
For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.* Double-15 notch
Polyethylene is also available as a filmand tape. See pages58-59 and 60respectively for moredetailed information.
TYPICAL USES:
ORTHOTICS Soft Flexible
29www.curbellplastics.com 1.888.CURBELL POLYETHYLENE (LDPE)
KEY CHARACTERISTICS: Soft and pliable Easy to weld and easy to heat seal Good chemical resistance Low cost Printable grades available FDA compliant grades available Available in a wide variety of colors
APPLICATIONS: Orthotics Prosthetics
LDPE (low density polyethylene) is a soft, stretchy plastic material. LDPE sheet is
used for orthotics and prosthetics when softness and flexibility are required.
LDPE (low density polyethylene)
Standard Sizes: SHEET: 48"x96" (0.062"-2.0" thick)Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors availableupon request Many of our materials are available as films with thicknesses of 0.029" or less.
TYPICAL USES:
CUTTING BOARDS FDA compliant Low water absorption Chemical resistance
30 POLYETHYLENE (HDPE) 1.888.CURBELL www.curbellplastics.com
HDPE (high density polyethylene) is available as sheet or rod stock for applica-
tions that require greater strength and stiffness than LDPE. HDPE with an
embossed surface is widely used as a cutting board material in restaurants and
food processing plants. HDPE is easy to weld using thermoplastic welding equip-
ment and is an excellent choice for fabricated water tanks and chemical tanks
that must be assembled by thermoplastic welding.
KEY CHARACTERISTICS: Easy to weld using thermoplastic
welding equipment Low moisture absorption Excellent surface for food preparation Good chemical resistance Low cost Printable grades available FDA compliant grades available Available in a wide variety of colors
APPLICATIONS: Chemical tanks Water pipe flanges
(pipe grade) Cutting boards for
food preparation Orthotics and prosthetics Playground equipment
HDPE (high density polyethylene)POLYSTONE G / SANATEC
Standard Sizes: SHEET: 48"x96" (0.062"-4.0" thick), 48"x120" (0.062"-4.0" thick), 60"x120" (0.125"-1.0" thick), 96"x120" (1.5"-4.0" thick), 96"x240" (1.5"-4.0" thick) ROD: diameter 0.25"-10.0"
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors availableupon request Many of our materials are available as films with thicknesses of 0.029" or less.
31www.curbellplastics.com 1.888.CURBELL POLYETHYLENE (UHMW-PE)
APPLICATIONS: Chute liners and hopper liners Wear strips Star wheels Idler sprockets Packaging machinery
components Food processing
machinery components
IMPACT RESISTANCEof UHMW compared with HDPE
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
ABRASION RESISTANCEof UHMW compared with Nylon, HDPE, Polypropylene, and Acetal
Rel
ativ
e vo
lum
etric
wea
r(m
easu
red
by th
e sa
nd-w
ater
slu
rry
met
hod)
UHMW-PE (ultra high molecular weight polyethylene)
UHMW-PE (ultra high molecular weight polyethylene) is an extremely tough and
abrasion resistant thermoplastic that is used for applications that require durability
and/or abrasive wear resistance.
UHMW sheet is often used for lining chutes and hoppers in order to protect metal
surfaces and promote the flow of solid materials such as sand, wood chips, or coal.
UHMW is also used for packaging, conveyor, and food processing machinery parts
including star wheels, idler sprockets, and under-chain wear strips.
POLYSTONE M
KEY CHARACTERISTICS: Extremely tough and durable Low friction Excellent abrasion resistance Good chemical resistance Low water absorption
Easy to fabricate Reprocessed grades available Enhanced bearing and
wear grades available FDA compliant grades available
Ultra high molecular weightpolyethylene has a relativelyhigh coefficient of thermalexpansion. This may make it difficult to hold tight toler-ances on UHMW parts thatwill be exposed to changingtemperatures.
ENGINEERING NOTES:
Standard Sizes: SHEET: 48"x96" (0.062"-4.0" thick), 48"x120" (0.062"-7.0" thick), 48"x144" (0.375"-4.0" thick), 60"x96" (0.375"-4.0" thick), 60"x120" (0.375"-4.0" thick) POLYSTONE MEGASHEET: 96"x240" (0.375" - 4.0" thick) ROD: diameter 0.25" - 10.00" TUBE: diameter 2.0" - 9.398"
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available uponrequest Many of our materials are available as films with thicknesses of 0.029" or less.
UHMW is also available as a filmand tape. Seepages 58-59 and60 respectively for more detailedinformation.
* Double-15 notch
TYPICAL USES:
CHEMICAL TANK Good chemical resistance Cost effective
POLYPROPYLENEPOLYSTONE P
32 POLYPROPYLENE 1.888.CURBELL www.curbellplastics.com
Polypropylene is a low cost, chemically resistant plastic material with excellent
aesthetic qualities. Polypropylene is easy to weld using thermoplastic welding
equipment and is often fabricated into water and chemical tanks.
Polypropylene is available in both homopolymer and copolymer grades.
Homopolymer polypropylene is stronger and stiffer than copolymer. Copolymer
polypropylene is a bit softer, but it is tougher and more durable than homopolymer
polypropylene. Copolymer polypropylene tends to have better stress crack
resistance and low temperature toughness than homopolymer.
Heat stabilized polypropylene is available in a medical grade which is easily
machined and specifically designed for surgical trays and caddies. It has
excellent dimensional stability and resistance to steam autoclaving with
relatively low moisture absorption
33www.curbellplastics.com 1.888.CURBELL POLYPROPYLENE
KEY CHARACTERISTICS: Easy to weld using thermoplastic
welding equipment Low moisture absorption Good chemical resistance Low cost Extremely tough (copolymer)
Excellent aesthetic properties Easy to fabricate FDA compliant grades available Heat stabilized grades available Medical grades available
APPLICATIONS: Chemical tanks Plating tanks Fire truck water tanks
(copolymer) Cutting boards for
food preparation Semiconductor equipment
cabinets and work surfaces Orthotics and prosthetics
POLYPROPYLENE TYPICAL PROPERTIES:
Standard Sizes: SHEET: 48"x96" (0.062"-4.0" thick), 48"x120" (0.062"-4.0" thick), 60"x120" (0.125"-1.0" thick), 96"x120" (1.5"-4.0" thick), 96"x240" (1.5"-4.0" thick) ROD: diameter 0.25"-10.0"
Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
UNITS ASTM TEST POLYPROPYLENEHOMOPOLYMERPOLYPROPYLENE
COPOLYMER
Tensile strength psi D-638 5,400 3,800
Flexural modulus psi D-790 225,000 215,000
Izod impact (notched) ft-lbs/in of notch D-256 1.2 12.5
Heat deflection temperature@66 psi F D-648 210 190
Maximum continuous service temperature in air F - -
Water absorption(immersion 24 hours) % D-570 slight slight
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 - -
Polypropylene is alsoavailable as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
POINT-OF-PURCHASE DISPLAY Cost effective Easy to thermoform
POLYSTYRENE (HIPS, high impact polystyrene)
34 POLYSTYRENE 1.888.CURBELL www.curbellplastics.com
High impact polystyrene is a low cost, tough plastic material that is easy
to thermoform and fabricate. It is often used for countertop point-of-purchase
displays, banners, and indoor signs. The material can be assembled with
mechanical fasteners, solvents, or adhesives.
Printable grades of high impact polystyrene can be decorated using a variety of
printing methods including screen printing, offset lithography, and flexography.
HIPS sheet is available in a wide variety of colors and textures.
35www.curbellplastics.com 1.888.CURBELL POLYSTYRENE
APPLICATIONS: Point-of-purchase displays Printed advertising graphics Models and prototypes Thermoformed machine
housings
KEY CHARACTERISTICS: Low cost Easy to paint or print on Easy to assemble with adhesives
or solvents Outstanding thermoforming
characteristics Good machinability High impact strength FDA compliant grades available Available in a wide variety
of colors and textures
UNITS ASTM TEST HIGH IMPACT POLYSTYRENE
Tensile strength psi D-638 3,500
Flexural modulus psi D-790 310,000
Izod impact (notched) ft-lbs/in of notch D-256 2.0
Heat deflection temperature@264 psi F D-648 185
Maximum continuous service temperature in air F -
Water absorption(immersion 24 hours) % D-570 -
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 4.5
HIGH IMPACT POLYSTYRENE TYPICAL PROPERTIES:
Standard Sizes: SHEET: 48"x96" (0.03"-0.25" thick)Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
CAP Low water absorption Performs well at elevated temperatures
POLYSULFONESUSTATRON PSU / TECASON TM S
36 POLYSULFONE 1.888.CURBELL www.curbellplastics.com
Polysulfone is a high temperature, amber colored, semi-transparent plastic
material with good mechanical properties. Polysulfone is resistant to degradation
from hot water and steam and it is often used in medical and food preparation
applications where repeated sterilization is required.
Polysulfone can be used as an alternative to polycarbonate or acrylic for
applications requiring high temperature performance or exposure to hot water
and steam.
TYPICAL USES:
VALVE PLUNGER Translucent Dimensionally stable Safe for use with food Resistant to disinfectants
37www.curbellplastics.com 1.888.CURBELL POLYSULFONE
KEY CHARACTERISTICS: Semi-transparent Resists hydrolysis when exposed
to hot water or steam Strong and stiff Can be used at higher temperatures
than acrylic or polycarbonate Thermoformable FDA compliant grades available Medical grades available
APPLICATIONS: Medical instrument
components Manifolds Medical trays Autoclavable instruments
and trays
UNITS ASTM TEST POLYSULFONE
Tensile strength psi D-638 10,200
Flexural modulus psi D-790 390,000
Izod impact (notched) ft-lbs/in of notch D-256 1.3
Heat deflection temperature@264 psi F D-648 345
Maximum continuous service temperature in air F 285
Water absorption(immersion 24 hours) % D-570 0.30
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.1
CONTINUOUS SERVICE TEMP IN AIRof Polysulfone compared with Acrylic and Polycarbonate
Cont
inuo
us S
ervi
ceTe
mp
in A
ir pe
r AS
TM D
-794
(F
)
POLYSULFONE TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick) ROD: diameter 0.375"-4.0" TUBE: call for availabilityLength, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
SOCKET COVER Wont scratch or mar finished parts Reduces scrap and saves money
POLYURETHANE
38 POLYURETHANE 1.888.CURBELL www.curbellplastics.com
Polyurethanes are engineered elastomers that can be cast into sheets or rods
as well as finished parts. Polyurethanes are graded depending on their hardness
or durometer. They are available in a wide variety of durometers ranging from
Shore 50A (extremely soft and rubbery) to Shore 75D (hard and stiff).
Polyurethanes are extremely tough, resilient, and abrasion resistant. They are
used for a wide variety of applications including bumpers, wheel covers, roller
covers, snow plow edges, and screen printing squeegees.
39www.curbellplastics.com 1.888.CURBELL POLYURETHANE
KEY CHARACTERISTICS: Absorbs impact and vibration Resilient and tough Abrasion resistant Can be cast into a variety
of shapes and finished parts Can be cast directly onto
metal wheels and rollers
APPLICATIONS: Bumpers Wheels Rollers Snow plow edges Packaging machinery
components Assembly fixtures, checking
fixtures, and storage fixtures
Standard Sizes: SHEET: 48"x48" (0.0313"-5.0" thick) ROD: diameter 0.25" and upLength, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
PPS (polyphenylene sulfide)SUSTATRON PPS / TECATRONTM
40 PPS 1.888.CURBELL www.curbellplastics.com
PPS is a chemical and corrosion resistant plastic material that is often used in
applications involving exposure to corrosive chemicals at elevated temperatures.
PPS has outstanding mechanical properties and is also available in a bearing-
grade that has excellent wear resistance.
PPS is often used as a lower cost alternative to PEEK at low to moderate temperatures.
41www.curbellplastics.com 1.888.CURBELL PPS
KEY CHARACTERISTICS: Outstanding chemical resistance Resistant to hot water and steam Strong and stiff Can be used at elevated temperatures Bearing grade has excellent
wear characteristics Good dimensional stability Low moisture absorption Low thermal expansion High dielectric strength
APPLICATIONS: Semiconductor machinery
components Scientific instrumentation parts Seals Pump and valve components Bearings and bushings
(bearing grade) Electrical components
FLEXURAL MODULUSof PPS compared with Copolymer Acetal and Cast Nylon 6
CONTINUOUS SERVICE TEMP IN AIRof PPS compared with Copolymer Acetal and Cast Nylon 6
UNITS ASTM TEST PPS
Tensile strength psi D-638 12,500
Flexural modulus psi D-790 600,000
Izod impact (notched) ft-lbs/in of notch D-256 0.5
Heat deflection temperature@264 psi F D-648 220
Maximum continuous service temperature in air F 338
Water absorption(immersion 24 hours) % D-570 0.02
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 4.0
Flex
ural
Mod
ulus
per
AST
M D
-790
(kp
si)
Cont
inuo
us S
ervi
ce T
emp
in A
ir pe
r AS
TM D
-794
(F
)
PPS TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-2.0" thick) ROD: diameter 0.5"-2.0" TUBE: call for availabilityLength, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
FITTING Good sealing characteristics
FILTER COMPONENT Good chemical resistance
PTFE (polytetrafluoroethylene)
42 PTFE 1.888.CURBELL www.curbellplastics.com
PTFE is a soft, low friction fluoropolymer with outstanding chemical resistance
and weathering resistance. PTFE is stable at temperatures up to 500F and
it is often used in high temperature environments. PTFE also has excellent
electrical insulating properties.
PTFE is available in a variety of formulations including unfilled, glass-filled,
and bearing grades. Unfilled PTFE is extremely soft and formable and it is often
used for chemical resistant seals and gaskets. Glass-filled PTFE has enhanced
strength and stiffness. Bearing grades of PTFE have extremely low friction and
high service temperatures. They are frequently specified for high performance
bearings and bushings, particularly in applications that require resistance to
corrosive chemicals.
PTFE sheet, rod, and tube are available in virgin grade, which is made from
virgin PTFE resin as well as reprocessed or mechanical grade, which is made
from recycled material.
Units ASTM Test PTFE
Tensile strength psi D-638 1,500-3,000
Flexural modulus psi D-790 72,000
Izod impact (notched) ft-lbs/in of notch D-256 3.5
Heat deflection temperature@66 psi F D-648 250
Maximum continuous service temperature in air F 500
Water absorption (immersion 24 hours) % D-570
TYPICAL USES:
VALVE COMPONENT Excellent machining characteristics Easy to bond with adhesives
PVC (polyvinyl chloride, rigid)
44 PVC 1.888.CURBELL www.curbellplastics.com
Rigid PVC is a strong, stiff, low cost plastic material that is easy to fabricate
and easy to bond using adhesives or solvents. It is also easy to weld using
thermoplastic welding equipment. PVC is frequently used in the construction
of tanks, valves, and piping systems.
45www.curbellplastics.com 1.888.CURBELL PVC
KEY CHARACTERISTICS: Strong and stiff Low cost Easy to weld using thermoplastic
welding equipment Easy to join using solvents
or adhesives FDA compliant grades available
APPLICATIONS: Welded tanks Manifolds Valve and pump housings Fittings Piping systems Cabinets and working surfaces
TENSILE STRENGTHof PVC compared with HDPE and Homopolymer Polypropylene
FLEXURAL MODULUSof PVC compared with HDPE and Homopolymer Polypropylene
UNITS ASTM TEST PVC (RIGID)
Tensile strength psi D-638 7,500
Flexural modulus psi D-790 481,000
Izod impact (notched) ft-lbs/in of notch D-256 1.0
Heat deflection temperature@264 psi F D-648 158
Maximum continuous service temperature in air F 140
Water absorption(immersion 24 hours) % D-570 0.06
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.2
Tens
ile S
tren
gth
per
ASTM
D-6
38 (
kpsi
)
Flex
ural
Mod
ulus
per
AST
M D
-790
(kp
si)
PVC TYPICAL PROPERTIES:
Standard Sizes: SHEET: 48"x96" (0.06"-3.0" thick) ROD: diameter 0.25"-12.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
TYPICAL USES:
MANIFOLD High purity Chemical resistant
PVDF (polyvinylidene fluoride)KYNAR / SUSTA PVDF / TECAFLON TM
46 PVDF 1.888.CURBELL www.curbellplastics.com
PVDF, often referred to by its trade name Kynar, is a high purity engineering
thermoplastic with excellent chemical resistance, abrasion resistance, flame
resistance, and UV stability. PVDF is widely used for chemical tank liners and
semiconductor equipment components.
Homopolymer PVDF has higher strength and stiffness and has a higher heat
deflection temperature than copolymer PVDF. Copolymer PVDF is less stiff but
has superior impact resistance and stress crack resistance.
Photos courtesy of Arkema. Kynar PVDF is a registered trademark of Arkema.
47www.curbellplastics.com 1.888.CURBELL PVDF
KEY CHARACTERISTICS: Excellent chemical resistance High purity Easy to weld using thermoplastic
welding equipment Good UV stability Flame resistant Abrasion resistant FDA compliant grades available
APPLICATIONS: Chemical tank liners Semiconductor equipment
components Pump and valve parts
UNITS ASTM TEST PVDF HOMOPOLYMER
Tensile strength psi D-638 7,800
Flexural modulus psi D-790 310,000
Izod impact (notched) ft-lbs/in of notch D-256 3.0
Heat deflection temperature@264 psi F D-648 235
Maximum continuous service temperature in air F -
Water absorption(immersion 24 hours) % D-570 0.02
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 7.1
PVDF TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick), 48"x96" (0.125"-2.0" thick) ROD: diameter 0.375"-6.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
PVDF is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
SURGICAL INSTRUMENT HANDLE Tough Autoclavable
SIZING TRIAL Dimensionally stable Autoclavable
RADEL R (polyphenylsulfone)
48 RADEL R 1.888.CURBELL www.curbellplastics.com
Radel R is a high temperature thermoplastic material with outstanding impact
resistance. Radel R is resistant to hot water and steam and can withstand
repeated cycles in a steam autoclave. Radel R is often used instead
of polysulfone or Ultem for medical applications when superior toughness
or extended service life with repeated autoclave cycles is desired.
49www.curbellplastics.com 1.888.CURBELL RADEL R
KEY CHARACTERISTICS: Extremely high impact resistance Resistant to hydrolysis when
exposed to hot water and steam Can withstand repeated sterilization
cycles in a steam autoclave Thermoforms well USP Class VI compliant
grades available Medical grades available Available in a wide variety of colors
APPLICATIONS: Medical instrument
components Sterilization trays Implant trials
UNITS ASTM TEST RADEL R
Tensile strength psi D-638 10,100
Flexural modulus psi D-790 350,000
Izod impact (notched) ft-lbs/in of notch D-256 13.0
Heat deflection temperature@264 psi F D-648 405
Maximum continuous service temperature in air F 392
Water absorption(immersion 24 hours) % D-570 0.37
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.1
IMPACT RESISTANCEof Radel R compared with Ultem and Polysulfone
HEAT DEFLECTION TEMPERATUREof Radel R compared with Ultem and Polysulfone
Not
ched
Izod
Impa
ct p
er A
STM
D-2
56 (
ft-lb
s/in
of n
otch
)
HD
T pe
r AS
TM D
-648
(F
264
psi
)
RADEL R TYPICAL PROPERTIES:
STEAM AUTOCLAVE RESISTANCEof Radel R compared with Polysulfone
Cycl
es t
o cr
azin
g
Autoclave: 27 psig steam, 270F steam contains 50ppm MorpholineTest conditions: Bar - 5 x 0.5 x 0.125 in, Flexural stress - 1000psi
Standard Sizes: SHEET: 24"x48" (0.25"-4.0" thick) ROD: diameter 0.25"-6.0" Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
Radel R is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
ELECTRICAL INSULATOR Good electrical insulating properties
THERMOSET COMPOSITES
50 THERMOSET COMPOSITES 1.888.CURBELL www.curbellplastics.com
Thermoset composite materials have the advantage of having extremely high
strength and stiffness at relatively low cost when compared with thermoplastics.
Each thermoset composite consists of a reinforcement material such as glass
fiber or woven cotton that has been impregnated with a plastic resin such as
phenolic or epoxy. The resulting composite has unique properties depending on
the resin-reinforcement combination selected.
Commercially available grades include
Paper Phenolic: grades X, XX, and XXX, and punchable grades
Canvas Phenolic: grades C and CE
Linen Phenolic: grades L and LE
Glass Epoxy: grades FR-4, G-10, and G-11
Glass Melamine: grades G-5 and G-9
Glass Silicone: grade G-7
Glass Polyester: grades GPO-1, GPO-2, and GPO-3
51www.curbellplastics.com 1.888.CURBELL THERMOSET COMPOSITES
KEY CHARACTERISTICS: Strong and stiff Outstanding electrical properties
(electrical grades) Excellent bearing and wear
properties (bearing grade phenolic) Good creep resistance Dimensionally stable High temperature resistant
grades available
APPLICATIONS: Electrical insulators
(electrical grades) Countertops and other
work surfaces Bearings, bushings, and gears
(bearing grade phenolic) Wear pads
(bearing grade phenolic)
THERMOSET COMPOSITES TYPICAL PROPERTIES:
Standard Sizes: SHEET: 36"x48" (0.03"-10.0" thick), 48"x96" (0.03"-4.0" thick)Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
UNITS ASTM TESTXX
(Paper Phenolic)CE
(Canvas Phenolic)LE
(Linen Phenolic)FR-4
(Glass Epoxy)G7
(Glass Silicone)GPO-3
(Glass Polyester)
Specific gravity D-792 1.35 1.37 1.34 1.80 1.88 1.80
Tensile strength (CW) psi D-638 11,500 9,000 9,000 38,000 - 8,000-11,000
Flexural strength (CW) psi D-790 17,000 15,000 16,000 60,000 15,400 18,000-25,000
Flexural modulus psi D-790 - 1,500,000 1,200,000 2,400,000 - 1,500,000
Compressive strength psi D-695 25,000 34,000 36,000 55,000 - 30,000-35,000
Hardness Rockwell (scale as noted) D-785 M95 M100 M100 M110 M100 -
Izod impact (notched, CW) ft-lbs/in of notch D-256 0.4 1.5 1.1 12.0 8.5 8.0-9.5
Maximum continuous service temperature in air F 266 257 257 266 338 -
Water absorption (immersion 24 hours) % D-229 2.00 2.00 1.90 0.10 0.19 0.20
TYPICAL USES:
TEST SOCKET High dielectric strength Good machinability
ULTEM (polyetherimide)SUSTA PEI / TECAPEI TM
52 ULTEM 1.888.CURBELL www.curbellplastics.com
Ultem is a semi-transparent high strength plastic material that can operate in
high service temperature environments. Ultem is resistant to hot water and
steam and can withstand repeated cycles in a steam autoclave. Ultem has
outstanding electrical properties, with one of the highest dielectric strengths of any
thermoplastic material. Ultem is often used instead of polysulfone when superior
strength, stiffness, or temperature resistance is required.
Ultem is available in glass-filled grades with enhanced strength and stiffness.
53www.curbellplastics.com 1.888.CURBELL ULTEM
KEY CHARACTERISTICS: Extremely strong and stiff High dielectric strength Resistant to hydrolysis when
exposed to hot water and steam Can withstand repeated sterilization
cycles in a steam autoclave Good thermoforming properties FDA compliant grades available USP Class VI compliant grades available Medical grades available Available in a wide variety of colors
APPLICATIONS: Medical instrument
components Scientific equipment parts Manifolds Electrical connectors Electrical insulation parts Semiconductor equipment
components Chip test sockets
UNITS ASTM TEST ULTEM
Tensile strength psi D-638 15,200
Flexural modulus psi D-790 480,000
Izod impact (notched) ft-lbs/in of notch D-256 1.0
Heat deflection temperature@264 psi F D-648 392
Maximum continuous service temperature in air F 338
Water absorption(immersion 24 hours) % D-570 0.25
Coefficient of linear thermal expansion in/in/Fx10-5 D-696 3.1
TENSILE STRENGTHof Ultem compared with Radel R and Polysulfone
FLEXURAL MODULUSof Ultem compared with Radel R and Polysulfone
DIELECTRIC STRENGTH (short term)of Ultem compared with Radel R and Polysulfone
Tens
ile S
tren
gth
per
ASTM
D-6
38 (
kpsi
)
Flex
ural
Mod
ulus
per
AST
M D
-790
(kp
si)
Die
lect
ric S
tren
gth
per
ASTM
D-1
49 (
v/m
il)
ULTEM TYPICAL PROPERTIES:
Standard Sizes: SHEET: 24"x48" (0.03"-4.0" thick) ROD: diameter 0.25"-8.0"Length, width, thickness, and diameter tolerances vary by size and by manufacturer Custom sizes and colors available upon request Many of our materials are available as films with thicknesses of 0.029" or less.For additional property data please refer to the chart on the inside back cover. Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
Ultem is also available as a film. See pages 58-59for more detailedinformation.
TYPICAL USES:
VALVE SEAT Long life Wear resistant Resists creep
and permanent deformation Low coefficient of friction High temperature performance
POLYIMIDE SHAPES
54 VESPEL POLYIMIDE SHAPES 1.888.CURBELL www.curbellplastics.com
DupontTM Vespel Polyimide is an extremely high temperature, creep resistant
material that is often used in high heat environments where thermoplastic materials
lose their mechanical properties.
Vespel is available in a variety of formulations including unfilled grades and
several low friction and wear grades. Unfilled Vespel has outstanding sealing
properties when it interfaces with metal mating parts. These properties make
Vespel ideal for use in high temperature and high pressure or high vacuum valve
seat and gasket applications.
Bearing grade Vespel will operate successfully without lubrication in many high
load, high speed, and/or high temperature environments where thermoplastic
bearings and many metal bearing materials may quickly fail.
The new SCP family of DuPontTM Vespel Polyimide Shapes exhibits enhanced
mechanical properties and superior thermal stability.
DUPONTTM VESPEL
55www.curbellplastics.com 1.888.CURBELL VESPEL POLYIMIDE SHAPES
APPLICATIONS: Semiconductor
machinery Chip test sockets Wafer clamping rings Aerospace components Spline couplings High performance bearings
and bushings
Valve seats Gaskets Seals Piston rings Welding nozzle tips
KEY CHARACTERISTICS: Long term performance at
temperatures up to 260C (500F) Outstanding sealing characteristics
when mated against metals Excellent unlubricated wear
properties (bearing grades) Extremely high limiting PV values
(bearing grades) Good electrical insulating properties
(unfilled grade)
VESPEL SCPTYPICAL PROPERTIES DUPONTVESPEL ISOSTATIC SHAPE GRADES VESPEL SP
ASTMMETHOD
UNITS SP-1Unfilled
SP-2115%
graphite
SP-2240%
graphite
SP-21115% graphite
and 10% Teflon
SP-3VacuumBearingGrade
SCP-5000Unfilled
SCP-5009Graphite
filled
SCP-50094Graphite
Bearing GradeLow fill
SCP-5050Graphite
Bearing GradeHigh fill
MECHANICAL
Tensile strength 23C (73F) D1708/D638 MPa (kpsi) 86.2 (12.5) 65.5 (9.5) 51.7 (7.5) 44.8 (6.5) 56.5 (8.2) 163 (23.6) 116 (16.9) 124 (18.0) 72 (10.5)
Tensile Strength260C (500F) D1708/D638 MPa (kpsi) 41.4 (6.0) 37.9 (5.5) 23.4 (3.4) 24.1 (3.5) 62 (9) 57 (8.4) 55 (8.0) 39 (5.6)
Elongation at Break23C (73F) D1708/D638 % 7.5 4.5 3.0 3.5 4.0 7.5 3.0 4.3 2.5
Elongation at Break 260C (500F) D1708/D638 % 6.0 3.0 2.0 3.0 49.0 9.7 13.0 5.3
Flexural Modulus 23C (73F) D790 MPa (kpsi) 3100 (450) 3790 (550) 4830 (700) 3100 (450) 3280 (475) 5760 (836) 6231 (903) 6360 (923) 7790 (1130)
Flexural Modulus 260C (500F) D790 MPa (kpsi) 1720 (250) 2550 (370) 2760 (400) 1380 (200) 1860 (270) 3010 (436) 3560 (516) 3540 (514) 5100 (740)
Compressive Stress at 10% strain23C (73F) D695 MPa (kpsi) 133 (19.3) 133 (19.3) 112 (16.3) 102 (14.8) 128 (18.5) 230 (33.4) 222 (32.2) 220 (31.9) 172 (25)
Deformation Under 13.8 MPa (2,000 psi) load D621 % 0.14 0.10 0.08 0.13 0.12 0.05 0.03 0.05 0.03
FRICTION
Coeff of Friction at PV = .875 MPa m/s(25,000 psi-ft/min)* 0.29 0.24 0.20 0.12 0.25 0.26 0.22 0.25 0.12
Coeff of Friction at PV = 3.5 MPa m/s(25,000 psi-ft/min)* 0.12 0.09 0.08 0.17 0.15 0.14 0.07 0.08
Static Coeff of Friction in Air* 0.35 0.30 0.27 0.20
PV Limit (unlubricated)** MPam/s(kpsi ft/min) 12.3 (350) 12.3 (350) 3.5 (100)25K/0.22
100K/0.14 17.5 (500)
OTHER PROPERTIES
Coeff of Thermal Expansion23300C (73572F) E831
m/m/K(106 in/inF) 54 (30) 49 (27) 38 (21) 54 (30) 52 (29) 47 (26) 44 (24) 43 (24) 29 (16)
Hardness D785 Rockwell E 4560 2545 525 120 4055 95 91 91 63
Water Absorption24 hr at 23C (73F) D570 % 0.24 0.19 0.14 0.21 0.23 0.08 0.14 0.06 0.04
*Versus carbon steel, steady state, unlubricated, in air, thrust bearing. **PV limits for any material vary with different combinations of pressure and velocity as well as other conditions.Standard Sizes: SHEET: 10"x10" (0.062"-2.0" thick) ROD: diameter 0.125"-6.0" BALLS: diameter 1/8"-5/8" (DuPontTM Vespel SP-1, only)Machined Sheet: 10"x10" (0.062"-2.0" thick) available. Machined sheet properties may differ from those shown.
For additional property data please refer to the chart on the inside back cover.The DuPont Oval Logo, DuPont, The miracles of science and Vespel are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.Curbell Plastics is the Western US Region Authorized Supplier of Authentic Vespel Polyimide Shapes.
Data from DuPont document: (02/10) Reference No. VPE-A11004-00-A1111 Previously K-21998-1
POLYIMIDE SHAPES
56 VESPEL POLYIMIDE SHAPES 1.888.CURBELL www.curbellplastics.com
DUPONTTM VESPEL
VESPEL SP-1: FOR PHYSICAL AND ELECTRICAL PROPERTIES
SP-1 has high purity and provides physical strength, elongation and toughness, and
the best electrical and thermal insulation properties. Semiconductor manufacturers
often find components fabricated from Vespel SP-1 shapes useful in production
processes. Applications include: insulators, valve seats, balls, gaskets, poppets,
wafer clamping, and in-chamber semicondutor parts.
VESPEL SP-21: FOR BALANCED LOW WEAR AND PHYSICAL PROPERTIES
SP-21 is ideal for low wear and friction in applications such as bearings, thrust
washers, bushings, seal rings, slide blocks, and other wear surfaces. SP-21 has
physical strength, elongation, and toughness.
VESPEL SP-22: FOR LOW WEAR AND DIMENSIONAL STABILITY
SP-22 provides enhanced resistance to wear and friction as well as improved
dimensional and oxidative stability. Applications include: bearings, thrust washers,
seal rings, ferrules, sleeves, wear strips, and vanes.
VESPEL SP-211: FOR LOW COEFFICIENT OF FRICTION AND UNLUBRICATED WEAR
SP-211 provides the lowest coefficient of friction over a wide range of operating
conditions. It offers excellent wear resistance up to 300F (149C). Applications
include: sliding and linear bearings, bushings, thrust washers, and seal rings.
VESPEL SP-3: FOR UNLUBRICATED SEALING AND LOW WEAR IN VACUUM OR DRY ENVIRONMENTS
SP-3 provides lubrication for seals and bearings in vacuum or dry environments.
SP-3 provides maximum wear and friction resistance in vacuum and other moisture-
free environments, where graphite actually becomes abrasive. Applications include:
bushings, bearings, piston rings, seals, and gears.
VESPEL PLAQUE AND ROD
VESPEL SP-1 SPLINES
57www.curbellplastics.com 1.888.CURBELL VESPEL POLYIMIDE SHAPES
VESPEL SCP-5000: FOR STRENGTH, HARDNESS, AND CHEMICAL RESISTANCEOVER A BROAD TEMPERATURE RANGE
SCP-5000 has been developed for demanding applications that require toughness,
thermal and dimensional stability, chemical resistance, and stable dielectric
performance across a broad temperature range. Applications include: CMP
retaining rings, test sockets, substrate lift pins, and aircraft engine parts.
VESPEL SCP-5009: FOR HIGH WEAR AND FRICTION APPLICATIONS UNDER HIGH OPERATING PRESSURE AND ELEVATED TEMPERATURE ENVIRONMENTS
SCP-5009 shapes have a low coefficient of thermal expansion and provide good
sealing as well as outstanding mechanical properties like high compressive strength
and low creep, even at these extreme conditions.
VESPEL SCP-5050: FOR HIGH TEMPERATURES, WEAR RESISTANCE, AND EXCEPTIONAL COEFFICIENT OF THERMAL EXPANSION
SCP-5050 is a new and innovative polyimide composition. SCP-5050 has improved
high temperature and wear resistance compared to conventional polyimides allowing
replacement of metal and graphite in more applications. Its proprietary composition is
designed to offer a coefficient of thermal expansion (CTE) close to the CTE of metals.
VESPEL SCP-50094: FOR HIGH TEMPERATURE AND WEAR RESISTANCE
SCP-50094 is a proprietary polymer designed for demanding applications that
require high strength, high temperature, and wear resistance.
VESPEL SCP RODS
VESPEL SCP FABRICATED PARTS
58 PLASTIC FILMS 1.888.CURBELL www.curbellplastics.com
TYPICAL USES:
POLYIMIDE FILM High temperature resistance Chemical resistance
PLASTIC FILMS
For over 65 years Curbell has been dedicated to providing technical expertise
to our customers in a variety of industrial markets. We provide assistance with
film material selection for many different environments. From films that offer
good chemical resistance to films that have excellent electrical insulation to
products that perform well in high temperatures, Curbell can help you select the
appropriate film for the job.
Our partnerships with key manufacturers offer our customers access to engineering
films such as Polycarbonate, Polyester, Polyimide, PEEK, Ultem, and PTFE.
In addition to providing raw material, Curbell Films also has conversion capabilities.
Our services include: die-cutting, sheeting, guillotining, slitting, re-rolling,
interleaving, tipping, masking, spooling, and laminating.
Please call for more information on a specific film or thin gauge product.
59www.curbellplastics.com 1.888.CURBELL PLASTIC FILMS
FILMS TYPICAL PROPERTIES:
CHEMICALRESISTANT
EASY TO
BOND
FDACOMPLIANT
GRADESAVAILABLE
HIGH HEAT
STRONG/STIFF
IMPACTRESISTANT
LOW COEFFICIENTOF FRICTION
UVSTABILIZED
GRADESAVAILABLE
FEP (Fluoropolymer) X X X X
Nylon X X X X
PBT (Polybutylene Terephthalate) X X X X
PEEK (Polyetheretherketone) X X X X X X
PEN X X X X
PETG X X X
Polycarbonate X X X X X
Polyester X X X X
Polyethylene X X X
Polyimide X X X X
Polypropylene X X X
PTFE X X X X X
PVDF X X X X
Radel R(Polyphenylsulfone) X X X X X
UHMW-PE X X X X
Ultem(Polyetherimide) X X X X X
FILMS TYPICAL APPLICATIONS:
APPLICATIONS
FEP (Fluoropolymer) Gas bag liner
Nylon Wear parts, drum liners, environmental waste disposal bags
PBT (Polybutylene Terephthalate) Electrical insulation, wiring devices
PEEK (Polyetheretherketone) Pump components, chemical pumps, submersible components, high temperature and chemical protection
PEN Medical test strips, solar panel inserts, flexible circuits
PETG Face shields
Polycarbonate Electrical enclosures, membrane switches, overlays
Polyester Pump components, e