Engineering Procurement Construction & Operation Construction & Operation Capability Presentation Capability Presentation 02-Feb-2015
Engineering Procurement g g
Construction & OperationConstruction & Operation
Capability PresentationCapability Presentation
02-Feb-2015
About Pyramid E&CEst. 1995, professionally managed Company
Over 500 projects executed till dateOver 500 projects executed till date
Employs over 600 Engineers and Construction Staff
Main operations in UK, Middle East and India
Certified to ISO 9001:2008 and Achilles JQS for North SeaCertified to ISO 9001:2008 and Achilles JQS for North Sea
Complete value chain for Oil & Gas Production,
Transportation, Storage and Refining facilities
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INDUSTRIES SERVED
Pyramid E&C has core competence in following industry segments
Oil & GasOil & Gas
Refining and Petrochemicals
Hydrocarbon Storage & Distribution
Bi f lBiofuels
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HSE & QUALITY
Pyramid E&C’s Policy is to provide Competitive, Safe
and Innovative engineering solutions in a Productive,
Lawful, Ethical and Socially responsible manner.
ISO:9001-2008 Achilles JQS for North SeaCertificate No. 3605-2007-AQ-IND-RvA Company Reg.no:11-120253
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Business Units
Pyramid E&C is organized into following business units
supported by group engineering and manufacturing assets Thesupported by group engineering and manufacturing assets. The
project delivery models include Lumpsum, Reimbursable, Cost
Plus Rentals Build own operatePlus, Rentals, Build own operate
EPCProduction SolutionsENGINEERING EPC PROJECTSPRODUCTION SERVICES
• Conceptual Studies
• FEED
• Central Production Facilities
• Gas Plants
• Well Testing Systems
• Early Production Facilities
• Detailed Engineering
• Project Management
• Diesel Refineries
• Gasoline Refineries
• Field Diesel Units
• Topping Units
• Hydrocarbon Storage
• Pipelines
• Rentals & BOOT
• Operation Management
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Locations
EngineeringPyramid Consulting
StudiesPyramid Engineering & C Engineers, Thane, IndiaConsulting, London, UK
PYRAMID ENGINEERING::SOLUTIONS
FEED/ EPC Pyramid E&C D b i UAE
Process ModulesAvesta Engineering,M d I diDubai, UAE Mundra, India
Other Offices: Singapore, Norway, Iraq, Saudi Arabia, Oman, Houston, Kuwait
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Pyramid E&C Dubai
Office setup in 2008 as Middle East regional Headquarters. The
office is designed for 50 personnel providing following services:office is designed for 50 personnel providing following services:
S l• Sales
• Proposals
• Front End Engineering
• Project Management
• Banking & Finance
• Human Resources
• Procurement
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Pyramid E&C India
Office setup in 1995 as Engineering Centre, grown to 700
personnel Capacity Activities carried out are following:personnel Capacity. Activities carried out are following:
P l• Proposals
• Detailed Engineering
• Procurement
• Human Resources
• Quality Management
• IT and Back End Support
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Pyramid E&C London
Office setup in 2006 to develop business in Europe and
Scandinavia The office provides technical expertise andScandinavia. The office provides technical expertise and
specialist services for Oil & Gas Offshore business. The main
business areas handled are:business areas handled are:
Fl ti P d ti• Floating Production
• Subsea Engineering
• Human Resources
• Business Development
• Strategic Alignments
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Pyramid E&C, Iraq
Branch office setup in 2012 to serve local Oil & Gas Business at
Villa 71 English Village Erbil Kurdistan Region Iraq This 20Villa 71, English Village, Erbil, Kurdistan Region, Iraq. This 20
personnel provides following services:
•Sales
•Proposals
•Engineering management
•Construction Management
•Project Deliveries
•O&M Support
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Engineering CapabilityComprehensive engineering team with track record of delivering more than 500 global assignments successfully.
– Feasibility and Conceptual Studies – Front End Engineering & Design– HSE Studies– Tendering and Bid Evaluation – Detailed Engineering– Vendor Document Approval– Construction Engineering– Field Engineering Support
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ENGINEERING RESOURCES
4 6Base Staff : 150
35
1928
174 15
12
151428
12
Plant Design Process ElectricalInstrumentation Mechanical Civil/StructuralProject HSE & Q DocumentationS t St ff
Base man hours: 300,000 AnnumTotal Capacity: 1.3 Million Man-hours per annum
Support Staff
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Total Capacity: 1.3 Million Man hours per annum
ENGINEERING DISCIPLINESPyramid E&C has all the major disciplines in-house e.g.
– Process Engineering
– Mechanical Engineering
– Piping Engineering
– Civil & Structural Engineering
– Electrical Engineering
– Instrumentation Engineering
– Safety Engineering
– Risk Management
– Asset Integrity
– Environmental Studies
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Engineering Collaboration
Document Management using Kronodoc®Document Management using Kronodoc®
PDS/ PDMS Based collaboration for 3D environment
Secure FTP based document delivery
File Server with Active Directory Access control
Lotus Redliner for 2D Drawings and Documents
Multimedia PresentationsMultimedia Presentations
Citrix® based application Virtualisation
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Engineering ToolsProcess EngineeringHYSYS Process Simulation
Mechanical EngineeringPDS/ PDMS Plant 3 D Modeling
HTFS Thermal DesignPipe Net Hydraulic analysis Flare net Flare System Design
Isogen Piping isometric Caesar II Piping Stress AnalysisANSYS Finite Element Analysis
Smart plant P&ID Generation PV Elite Pressure Vessel DesignInstrumentationIN Tools Instrument Specs
Electrical EngineeringETAP Electrical Systems Design
Instru Calc Instrument Sizing CABsys Electrical System DetailingStructural EngineeringSACS Offshore Structural Analysis
Project ManagementPrimavera Project Planning & ControlS CS O s o e S uc u a a ys s
STAAD Structural AnalysisX-Steel Structural detailing
a e a ojec a g & Co oKronodoc Document ManagementRedliner Drawing CollaborationSAP ERPSAP ERP
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EPC EPC Coordination Coordination
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Information System
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Project Management SystemObjectivesCapabilitiespHSE & Quality Management Systems & ToolsSystems & ToolsKey Project Management AreasProject Start-up ActivitiesProject Start up ActivitiesEngineeringProcurementProcurementFabricationConstruction ManagementConstruction ManagementProject Close-out
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Key Project Management Areas
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Project Management Capabilities
PMA certified project managers with strong domain experience in energy and Chemicals business:
– Engineering Management
– Tendering
– Bid Review
– Procurement Management
Inspection & Expediting– Inspection & Expediting
– Construction Management
– Material Management
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HSE & Quality Management System
Quality Management System are certified to ISO-9001-2008
HSE Systems conform to OSHAS-18001 & ISO-14000HSE Systems conform to OSHAS-18001 & ISO-14000
Qualified by Achilles JQS- Largest Supplier database for
UK/USA d E Oil & G S tUK/USA and European Oil & Gas Sector
Key policy factors are Safety, Quality and Customer
Satisfaction.
ISO 9001:2008ISO 9001:2008
Certificate No. 3605-2007-AQ-IND-RvA
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HSE & Quality Management System
PYRAMID E&C HSEQ POLICY
“To provide Competitive, Safe & Innovative engineering solutions in the
Pyramid is committed to achieve excellence in
most productive, lawful, ethical and socially responsible manner”.
ybusiness by:
Complying with applicable legal and statutory requirementPreventing accidents, injuries and illness in all aspects of operationp pPreventing wastage and contribute towards environmental protectionProviding training, supervision and support to upgrade employee skills
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HSE & Quality Management System
Salient Features:Customer FocusTransparent System with on-line documentationSystem Proactive rather thanSystem Proactive rather than ReactiveBeing Integrated with other Management SystemsOn-line Project monitoring and status informationstatus informationPeriodic checks and auditsKPI Based performance measurements Knowledge Management Portal
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Tools for Project Control & SchedulingTools for Project Control & SchedulingPrimavera
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Tools for Project Control & SchedulingTools for Project Control & SchedulingDocument Control Register (DCR) : For Engineering
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Cost EstimationEarly agreement with customer on Key Vendors
P lifi d C t t Prequalified Contractors Long Lead Item High Value itemsHigh Value items Procurement Procedure
Pyramid E&C in-house data base will be used for costing.Quick costing can be obtained from suppliers where Pyramid E&C has a frame agreement.Local Construction rates to be obtained from prequalified contractorsRequest for Quotation will be floated for Critical items The cost estimate can be accurate upto +/- 15 percentage.
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Procurement
Pyramid E&C has a robust supply chain of prequalified vendors andcontractors for hydrocarbon industry. The procurement activity issupported by specialist procurement and Quality Management teamssupported by specialist procurement and Quality Management teamscover all stages of procurement to ensure that correct materials aresupplied on time and within budget. The key services include:
• Procurement Strategy Development • Vendor Pre-qualificationVendor Pre qualification• Enquiries and negotiations• Quality Management Planning• Engineering Document Approval• Inspection & Expediting
Logistics Management• Logistics Management• After Sales Support
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.
Steps in Supply Chain Management
Identification of Bought-out items Shop Fabrication items Site Fabrication Items
Supplier IdentificationSupplier IdentificationSupplier EvaluationSupplier SelectionId tifi ti / E l ti / S l ti b d Gl b lIdentification/ Evaluation/ Selection based on GlobalProcurement & Supply Chain Management (Pyramid’s Offices /Associates in Singapore / Mumbai / Dubai / London / Houston)F L L d ItFocus on Long Lead ItemsMonitoring through “Material Control Chart” Inspection / Checking as per QAPp g pFollow-up and expedite delivery to site
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Skill Based Procurement
The responsibilities of the Procurement activities have been
di t ib t d di t th ifi k l ddistributed according to the specific knowledge areas as
follows :
Mechanical Equipment, Bought-outs & Package items
Fabricated Equipment, Structural, Piping etc.q p p g
Electrical & Instrumentation
Ci il & Site WorkCivil & Site Work
Services : Project specific sub-contracting and
miscellaneous
Services : IT related
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Vendors: Partners in ProgressPyramid understands the importance of Procurement and VendorRelationship Management in excellence of engineering and EPCM activities.Pyramid believes in long relationship where benefits of both parties arePyramid believes in long relationship where benefits of both parties areimportant factors. Pyramid is also committed to support vendor qualityenhancements initiatives.
Procurement Strategy DevelopmentVendor SelectionVendor Pre-qualificationFrame Agreement DevelopmentSupplier Relationship Managementpp p gVendor Documents ApprovalInspection & ExpeditingLarge Database with Pre qualified VendorsLarge Database with Pre-qualified VendorsLong experience with major vendors
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Construction Management
Pyramid forges alliance with qualified local construction firms in the location of project. All construction activities are controlled by Pyramid’s multidiscipline Construction Management Team.
C t ti Pl i & S h d liConstruction Planning & SchedulingQuality ManagementSite Coordination & ReportingSite Coordination & ReportingStore ManagementMaterial ReconciliationMaterial ReconciliationSafety SupervisionInspection & ApprovalCo-ordination with Design Office, Procurement & Customer
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Site Activities
Mobilization of Site TeamMaterial Storage and Inventory ControlCivil and Structural WorkEquipment Fabrication WorkEquipment Erection / Installation WorkPiping, Instrumentation and Electrical Erection WorkMechanical CompletionPre-commissioning and Testing ActivitiesCommissioning ActivitiesCommissioning ActivitiesPlant Performance TestingProgress MonitoringProgress MonitoringClient Interface
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Construction Quality Management
Site Co-ordinationQuality Control PlanConstruction SupervisionMechanical CompletionPre-commissioning ChecksgPunch ListCommissioning TrialsgFinal Acceptance Test
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Operation ManagementPyramid E&C provides comprehensive Asset Management services with
strong Focus on Health, Safety & Environment.
• Provision of Operations team
• Product Quality Control
• Supply of consumables and spares
• Plant Efficiency maximization
• Revamp and De-bottlenecking
• Training and Skill development
• Turn Around Management
• Preventive & Predictive Maintenance
• Technical Services
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Project Close-out
Submission of Operation & Maintenance ManualAs-Built DocumentationMaterial Re-conciliationSite DemobilizationFinal Payment Receipt and ReconciliationReceipt of Project Completion Certificate from ClientProject Close out Report with “Lessons Learnt”Project Close-out Report with “Lessons Learnt”.
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Documentation
C h i d t ti tComprehensive documentation center
Kronodoc® Document Management System
Secure file server for work in progress
Archive Server for completed projectsc e Se e o co p eted p ojects
Printers and Plotters upto A0 size
L f A0 iLarge format scanners upto A0 size
Compactor based Storage
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