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WELDING SYSTEM

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Welding SystemCar-O-Liner is a world leading provider

of collision repair systems

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WELDING SYSTEM

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WELDING SYSTEM

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ContentsResistance Spot Welder 4

Resistance Spot Welder CR500 DA 4

Resistance Spot Welder CR510 6

Resistance Spot Welder CR530c 8

Resistance Spot Welder CR530x 10

Aluminium Spotter CR55 12

Plasma Cutter PC30 13

Spotter CR35 14

A-tong 15

Air Tools 16

Air Grinder

Drill for Spot Welds

Airpuller AP95 Service Equipment 17

Weld Tester Kit Multifunction Tester Dent Puller Gloves

Inverter MIG/MAG Welder 18

CMI3000 18

MIG/MAG Welders 19

CM220 19

CM181, CM193, CM253, 19

Spare Parts and Accessories 22

Yoke and Electrode Applications 27

WELDING SYSTEM

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CR500 DAResistance Spot Welder

Unmatched in power and intelligence!

T E C H N I C A L D A T A

DoubleActiontriggerfunction,movestheelectrodeautomaticallybackwards.

Enablesquickandeasymovementbetweentheweldingpositions.

Inputvoltage: �00V50-60Hz��A,�60V60Hz�phaseAC ��0V50-60Hz6�A(60AUS)�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: �0000A,currentcontrol-��000AMaxCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7.5bars(�09PSI)-�00daN(67�Lb)Coolingsystem: Air(�fans)(withoverheatwarning)Weldingcablecooling: Aircooling(withoverheatwarning)Extensionyokesystem: Upto��0mmreach(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg

The CR500 DA Inverter Resistance Spot Welder with Double Action function on the C-tong. CR500 DA is designed for professionally-minded body shops to provide quality spot welds

with all new high-strength steels and welding processes.

• Double Action C-Tong • Versatile Multi-function gun• Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance

WELDING SYSTEM

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Resistance Spot WeldersObject Part No:

Basic kit*Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Electrodetipdresser,��00 ��9�00�0�0Electrodetipdresser,spherical ��9�00�0�0

Tool panel

CR500 DA 400V 50-60Hz 3-ph. 1390500320CR500 DA 230V 50-60Hz 3-ph. 1390500323CR500 DA 460V 50-60Hz 3-ph. 1390500326

Consisting of: Part No: QtyC-tongDAcomplete,��0mm� ��9�0�7�00 �C-tongDAholder ��9�0�7�0� �80yoke ��9�0�5�0� ���0yoke ��9�0�5�0� �Electrode,length�0mm��00 ��9�00��5� �Electrode,length80mm��00 ��9�00��5� �Multifunctiongun,�.5m��0mm�aircooled ��9�0�0��� �Multifunctionholder ��9060���� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �Electrodestitchweld ��9�00�00� �Dentpuller ��9�00��50 �Basic kit * 1390208300 1

Electrode tip dresser, spherical

Electrode tip dresser, 120°

330-yoke

Support arm

Fender edge kit

600-yoke-kit

80-yoke

WELDING SYSTEM

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CR510Resistance Spot Welder

Unmatched in power and intelligence!

T E C H N I C A L D A T A

The CR510 W/HP Inverter Resistant Spot Welder with water cooledelectrodes using a high pressure C-tong.

• Water cooling on both electrodes • High Pressure C-Tong 7 bar-550 daN • Prepared for OEM parameters • Automatic adhesive detection and adjustment.• Versatile Multi-function gun• Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance

Inputvoltage: �00V50-60Hz��A,�60V60Hz�phaseAC ��0V50-60Hz6�A(60AUS)�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: �0000A,currentcontrol-��000AMaxCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-550daNwith80mmyokeCoolingsystem: Air(�fans)(withoverheatwarning)Electrodecooling: Waterforbothelectrodes(withoverheatwarning)Weldingcablecooling: Aircooling(withoverheatwarning)Extensionyokesystem: Upto��0mmreach(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg

WatercoolingunitWatercooledelectrodeswithcaps,80-and��0yokewithquickrelease-and�60ºswivelingconnection.

WELDING SYSTEM

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Resistance Spot WeldersItem Part No:

Basic kit*Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Caps�0pcs ��9�00���5

CR510 230V 50-60Hz 3-ph. 1390500333CR510 400V 50-60Hz 3-ph. 1390500330CR510 460V 50-60Hz 3-ph. 1390500336

Consisting of: Part No: QtyC-tongW/HPcompletecable,��0mm� ��9�0�6�00 �C-tongDAholder ��9�0�7�0� �80WHPyoke ��9�0�6�0� ���0WLPyoke ��9�0�6�0� �Cap ��9�00��69 6Capholder�0mm ��9�00���5 �Capholder80mm ��9�00���7 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �By-passconnection ��9�0�6�0� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �

Basic kit * 1390208300 1

330W LP yoke

Tool panel

Support arm

600-yoke-kit

Fender edge kit

Cap holder 80 mmCap holder 40 mm

Cap

80W HP yoke

WELDING SYSTEM

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CR530c Resistance Spot Welder

T E C H N I C A L D A T A

WatercoolingunitWatercooledelectrodeswithcaps,80-and��0yokewithquickrelease-and�60ºswivelconnection.

13,000 Ampere Inverter Spot Welder! The CR530c has a water cooled high pressure C-tong. The Inverter

Resistance Spot Welder is designed for professionally-minded body shops to provide quality spot welds with all new

high-strength steels and welding processes.

• High Pressure C-Tong 7 bar-500 daN • Water cooling on both electrodes • Prepared for OEM parameters • Automatic adhesive detection and adjustment • Water cooled transformer • Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Prepared for OEM

Inputvoltage: �00V50-60Hz��A,�phaseAC,�60V50-60Hz,�phaseDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: ��000A,currentcontrolCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-550daNwith80mmyokeCoolingsystem: Watercooledtransformer(withoverheatwarning)Electrodecooling: WaterWeldingcablecooling: Aircooling(withoverheatwarning)Extensionarm: From��0mmreachto(600mmoptional)Microprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg

WELDING SYSTEM

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Resistance Spot Welders

Basic kit*

Accessories (optional)Toolpanelwithrubbermat ��90�0��0�Supportarm ��90��0�00600-yokekit ��9�0�5���Fenderedgekit ��9�0�5��0Caps�0pcs ��9�00���5

Tool panel

CR530c W/HP 400V 50-60Hz 3-ph. 1390500340

CR530c W/HP 460V 50-60Hz 3-ph. 1390500346

Consisting of: Part No: QtyC-tongW/HPcompletecable,��0mm� ��9�0�6�00 �C-tongDAholder ��9�0�7�0� �80WHPyoke ��9�0�6�0� ���0WLPyoke ��9�0�6�0� �Cap ��9�00��69 6Capholder�0mm ��9�00���5 �Capholder80mm ��9�00���7 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �By-passconnection ��9�0�6�0� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �

Basic kit * 1390208300 1

Support arm

600-yoke-kit

330W LP -yoke

Ny vattenkyld c-tång

Cap holder 80 mmCap holder 40 mm

Cap

80W HP yoke

Fender edge kit

WELDING SYSTEM

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CR530x Resistance Spot Welder

T E C H N I C A L D A T A

Water cooling unit

13,000 Ampere Inverter Resistance Spot Welder! The CR530 has a water cooled high pressure X-tong. The Inverter Spot Welder is designed for professionally-minded body shops to rovide quality spot welds

with all new high-strength steels and welding processes.

• Hight Pressure water cooled X-Tong 7 bar-500 daN (��0mmarm)• Water cooled transformer • Water cooled electrodes • Two sided spot welding• Single sided welding• Spot hammer welding• Nut and bolt welding• Carbon shrinking• Contact shrinking• Moulding clip rivet welding• Stitch welding• Smart control panel• Personal profiles• Preprogrammed for best performance

Inputvoltage: �00V50-60Hz��A,�60V50-60Hz��A,�phaseACDegreeofprotection IP��Inverterfrequency: �000HzWeldingamperage: ��000A,currentcontrolCablelengthtotheelectrodes: �.5mincl.tongElectrodePressure: At7bars-500daNwith��0mmarmCoolingsystem: Watercooledtransformer(withoverheatwarning)Electrodecooling: WaterWeldingcablecooling: WatercoolingExtensionarm: From��0mmto�00mmreachMicroprocessorprogram: No.ofoperatingmodes��,No.ofweldingprograms�0Consumablesupplies: Boxcontainingelectrodes,bolts,cliprivetsTotalweight(withoutaccessories): ��5kg

High pressure water cooled X-tong

WELDING SYSTEM

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Resistance Spot WeldersObject Part No:

Basic kit*

Accessories (optional)Toolpanelwithrubbermat ��90�0��0� �Cablesupportarm ��90��0�00 �X-arm�00mm,�5 ��9�0�9��� �X-arm�00mm,�5 ��9�0�9��� �X-arm�00mm,�5 ��9�0�9��� �SupportringforX-tong ��9�0�9�0� �

Tool panel

CR530x W/HP 400V 50-60Hz 3-ph. 1390500341

CR530x W/HP 460V 50-60Hz 3-ph. 1390500347

Consisting of: Part No: QtyX-tong ��9�0�6�00 �X-arm��0mm,�5 ��9�0�9��0 �Capsforx-arm ��9�0�9��0 �MultiFunctiongun,�.5m��0mm�aircooled ��9�0�0��� �MultiFunctionholder ��9060���� �Groundcable,�.0m��0mm�aircooled ��9�0�0��5 �Groundingdevice ��9�0�0��5 �Carbonrodholder ��9�00��50 �StitchWeldElectrode ��9�00�00� �Dentpuller ��9�00��50 �

Basic kit * 1390208300 1

Support arm

High pressure water cooled X-tong

WELDING SYSTEM

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CR55 Aluminium Spotter

T E C H N I C A L D A T A

Thepowersourceissuppliedcompletewithgunand�-clampearthcable.Standard

suppliesalsoincludeasetofthreadedrivetsspecifically intended for Aluminium application

andthreadedwashers

Maxilift dent puller

The CR55 aluminium power source allows welding of stud bolts and miscellaneous

accessories on all types of sheet metal, including aluminium.

Item Part No: Qty

Aluminium Spotter CR55 115V/230V 50-60Hz 1-ph 1390310600

Consistingof:Powersourcewith�.5mpowercable(withoutplug),spotgunwith�mcable,�.5mdoubleearthcablewithclamps,bagof�00threadedrivetsM�x�5 �

Accessories for CR55:Maxiliftdentpullerwith�hooks ��90��0�60 �

Spare parts For CR55:ALUM�x�5threadedrivetsALSI��alloy ��90��06�0 �00

InputVoltage ��5V/��0V60Hz,�-phaseACMaxinstalledpower �.6KwFuserating(slowblow) �0A/�6AEnergyadjustmentrange 50÷�500JNumberofweldsperhour ��00/hProtectionclassIP ��CAuthorizedforuseinareasofincreasedhazardofelectricshock yesWeight �5Kg

Dimensions �76x�70x�0�

WELDING SYSTEM

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PC30 Plasma Cutter

T E C H N I C A L D A T A

Item Part No: Qty

Plasma cutter PC30 230V 50-60Hz 1-ph 1390310300

Consistingof:Powersourcewith�.5mpowercableTorchEL-60complete�mandearthcable

Spare parts For PC30:ElectrodefortorchEL-60 ��90��0��0 5Coolingairdiffusor ��90��0��� �Cuttingairtip ��90��0��� 5Protectionnozzle ��90��0��� �

The PC30 is the necessary cutting tool for the new high strength steel qualities.

Excellent cutting performance on thin sheet metal.

InputVoltage ��0V��0V60Hz�-phaseDutycycle�0%

Dutycycle�00%

�5A

�0AFuserating(slowblow) �6ACurrent/Voltagerange 5A/8�VPerformancesteelandaluminium,cutting/separation �mm/5mmProtectionclassIP ��Airpressure �barWeight 9kg

InputVoltage ��5V/��0V60Hz,�-phaseACMaxinstalledpower �.6KwFuserating(slowblow) �0A/�6AEnergyadjustmentrange 50÷�500JNumberofweldsperhour ��00/hProtectionclassIP ��CAuthorizedforuseinareasofincreasedhazardofelectricshock yesWeight �5Kg

Dimensions �76x�70x�0�

WELDING SYSTEM

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CR35 Spotter

T E C H N I C A L D A T A

Item Part No: Qty

CR35 Spotter 1390735300 230V 50-60Hz 1-ph

Consisting of:Powersourcewith�.5mpowercableMultifunctiontorch,earthcable,dentpullerandstartupkit.

The CR35 is a sophisticated micro process controlled spotter for welding and traction of all particular studs, nails, washers, rivets and bolts.

Start up kit

InputVoltage ��0V60Hz,�-phaseACRatedpowerat50%

Maxpower

�kVA

�6kVAFuserating(slowblow) �6ASecondaryno-loadvoltage 7VSecondaryshortcircuitcurrent �.8KADutycycle 5%DimensionWxLxH ��0X�00X�50mmWeight ��kg

WELDING SYSTEM

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A-tong Patented accessory for the C-tong on CR100, CR300 CR500,

CR500DA, CR510 and CR530 to increase accessibility.

Item Part No: Qty

T E C H N I C A L D A T A

Maxelectrodepressure �50daN(dependingonthelegthofarms)Opengap(tiptotip) �00mmWeight �.8kg

A-tong 1394028300 1

Consistingof:A-tongwith�00mm��°anglearmsandelectrodesAdaptersforCR�00,CR�00,CR500,CR500DACR5�0andCR5�0

Spare parts for A-tong:ElectrodeHolderArm ��9�0�8��� ��00mmElectrode,�0mm��0º ��9�00��5� �

WELDING SYSTEM

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DimensionLxHxW �90x�70x80mmWeight �,8kgOperatingpressure 6-8barAcceleration <�.5m/s�

Soundlevelpressure 66dBA

Airpuller AP95 1390310500 1PowerliftforAirpuller ��90��05�� �

Item Part No: Qty

T E C H N I C A L D A T A

Airpuller AP95

Powerlift

The professional panel dent removing tool

Angle Sander 2” 1390310200 1

Item Part No: Qty

Spot Drill Kit

Easy drilling with an automatic system

Item Part No: Qty

Spot drill kit 1390310100 1

Adapterkitspotdrill: ��90��0��� �>bushing ��90��0��0 �>drillsupport ��90��0��� �Drill�5x8mm ��90��0��0 5Drill�5x�0mm ��90��0��� �DrillbitsB.O.R�bits/package ��90��0��0 �DrillbitsHSS5bits/package ��90��0��� 5OilB.O.R ��90��0��� �

Air ToolsT E C H N I C A L D A T A

Speed �5000rpmWorkingpressure 6,0barMax.workingpressure 6,�barWeight 0,7kgDiscdiameter �”Soundlevel 8�dBASoundlevelpressureandpower 90.8dBAVibrationlevel �.�m/sec² (ISO866�-�)

Air Grinding25 000 rpm providing a very high cutting rate.

Perfect for final smoothing before welding and for grinding spot welds.

Thedepthcanbeeasilyregulatedbymeansoftheredpositioningringandcheckedbymovingthecounter-staybackwards. With the yoke fitted, the drill moves automatically towardsthespotweldswhenthetriggerisdepressedtohalf-wayposition.

T E C H N I C A L D A T A

Speed �800rpmDrilldiameter 8mmAirintake �/�”Workingpressure 6,�barVibrationlevel 0.�7m/sec� (ISO886�-�)Airconsumption ��0litres/minWeight �.�kg

Drill bits HSSDrill bits B.O.R Oil B.O.R

WELDING SYSTEM

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Service Equipment

Measure your main supply system. Verify the safety of your electrical installation.

Item Part No: Qty

Fluke 1390320200 1

Multifunction Installation Tester

Multi-function measurement instrument for resistance welders

Item Part No: Qty

Weld tester kit 1390320100 1

Weld Tester Kit

Voltagemeasurement,ContinuitytestingResistanceandImpedancemeasurment

Currentmeasures ACandDCupto�00kATippressure upto��00daN

AccessoriesDent Puller

Hand-operated Dent puller kit

Dent puller 1390310400 1

Item Part No: Qty

Item Part No:

Mechanic glove M 60��0Mechanic glove L 60���Mechanic glove XL 60���

Mechanic GloveThe glove is made of a soft, lithe and durable

material. Washable in (40°C). Extra reinforced at thumb for longer life time

T E C H N I C A L D A T A

T E C H N I C A L D A T A

WELDING SYSTEM

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CMI3000MIG/MAG Welder

T E C H N I C A L D A T A

Item Part No:

CMI3000 3 x 400V 1390300515GMandPSAsoftware.Feedrolls0.8mmsteelwire.TorchPL�50F,�mCMI3000 2wf 3 x 400V 1390300516 GMandPSAsoftware.TwowirefeedersFeedrolls�.0mmALUWire.TorchPL�50F�mFeedrolls0.8mmSteelWire.TorchPL�50F�mCMI3000 3 x 230V 1390300517 GMandPSAsoftware.CMI3000U 2wf 3 x 230V 1390300518GMandPSAsoftware.Twowirefeeders

Accessories Part No:Aluminium wireAlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Mig brazing wire PSACuAl8�.0mm5kg ��90�0�0�9Mig brazing wire GMCuSi��.0mm5kg ��90�0�0�8Gasregulator�5l ��90�0�070Gasregulator�0lforArgon. ��90�0�07�Distanceringfor5kg ��90�0�05�

Powersource CMI�000InputVoltage �00V+/-�5%Fuse �6ACurrentrangeDC �5-�00ADutycycle60%at�0 �00AOpencircuitconsumption �0WattMainsvoltagemax �5.5AEfficiency 0.85Powerfactor 0.90Opencircuitvoltage �5-68VDimensionsLxWxH 69x�7x6�cmWeight(incl.supplycable) ��kgWirefeedrate 0.5-��m/min

The CMI3000 is a versatile future upgradable MIG/MAG welding machine using flash-card and Inverter technology. CMI3000 has been developed for use in light industrial applications

and for modern car body work. Heavy demands are placed on the shop to continually adjust their process to ensure high quality welding operation..

WELDING SYSTEM

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MIG-WeldersCM220 Automotive

Car-O-Liner´s CM220 Automotive MIG Welder has been specially developed for repair and construction of galvanized and

primed high tensile steels in the automotive industry. In addition, it permits MIG welding of aluminium and high tensile steels.

T E C H N I C A L D A T A

Item Part No:

CM220 Automotive 13903004353x400V

Feedrolls�.0mmALUWire.TorchPL�50F�mCM220 Automotive Twin 13903004392 Wire Feeders 3x400VFeedrolls�.0mmALUWire.TorchPL�50F�mFeedrolls0.8mmSteelWire.TorchPL�50F�m

Accessories Part No:Aluminium wire AlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Mig brazing wire PSA CuAl8�.0mm5kg ��90�0�0�9MigbrazingwireGMCuSi��.0mm5kg ��90�0�0�8Gasregulator�5l ��90�0�070

Currentrange �0-�00AVoltagesteps �0Dutycycle�5% �50AOpencircuitvoltage ��-�0VInputVoltage �x�00VFuse �0AWiredimension 0.6-�.0mmWirereel 5-�5kgWirefeedspeed �-�5m/min

WELDING SYSTEM

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WELDING SYSTEM

T E C H N I C A L D A T A

MIG-WeldersQuality welders for the Automotive Industry

CM181, CM193, CM253

InputVoltage ��0V50-60Hz�ph �00V50-60Hz�ph �00V50-60Hz�ph

��0V/�00V50-60Hz�ph ��0V/�00V50-60Hz�ph

Fuse �0A �0A �0A

Currentrange �0-�60A �0-�80A �0-�50A

Opencircuitvoltage �9-��V ��-�0V �5-��V

Dutycycle

60% 50A 85A �65A

�5% 60A ��0A �00A

Voltagesteps � 7 �0

Wiredimensions 0.6-0.8mm 0.6-0.8mm 0.8-�.�mm

�.0mmALU

Wirereeldimension 5-�5kg 5-�5kg 5-�5kg

Wirefeedspeed �-��m/min �-��m/min �-�5m/min

DimensionsLxWxH 7�x�8x70cm 7�x�8x70cm 7�x�8x70cm

Weight 5�kg 57kg 70kg

Torchwithremote PL�50F�m,0.8mm PL�50F�m,0.8mm PL�50F�m,0.8mm

MPSSystem:

Spottime 0.�5-�.5sec 0.�5-�.5sec 0.�5-�.5sec

Stitchtime 0.�5-�.5sec 0.�5-�.5sec 0.�5-�.5sec

Burnback 0.05-0.5sec 0.05-0.5sec 0.05-0.5sec

Features

MPS(spot/stitch) X X X

Tooltrayw.rubbermat X X X

Remoteonthetorch X X X

Torchholder X X X

CM181 CM193 CM253

WELDING SYSTEM

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MIG/MAG Welders

Object Part No:

Remote on torch

Rubber mat for tools

MPS automatic spot and stitch

Torch holder

CM 181 230V 1-ph 160 Amp 1390300401

CM 193 400V 3-ph 180 Amp 1390300411CM 193 230V/400V 3-ph 180 Amp 1390300413CM 253 400V 3-ph 250 Amp 1390300416CM 253 230V/400V 3-ph 250 Amp 1390300430

Consisting of: QtyPowerSourceCM�8�,�9�or�5�onwheels 1MPSautomaticspot&stitchwelding. Feedrolls0.8-�.0mmsteelwireTorchholder �Toolrubbermatontopofthemachine �CM 181 and 193 TorchwithremotecontrolPL�50F �CM 253TorchwithremotecontrolPL�50F �

Accessories Part No:

ALU kit for CM 1390301416Consisting of: QtyFeedrollsALU�.0mm �Carbonliner�.0mm �Contacttip�.0mm �Inletnozzle � For CM 181-253: Part No: QtyTorchPL�50Fremote�m0.8mm ��90�0��5� �TorchPL�50Fremote�m0.8mm ��90�0��5� �TorchPL�50Fremote�m�.0mmALU ��90�0��5� �Gasregulator�5l ��90�0�070Gasregulator�0lforArgongas ��90�0�07�Aluminium wire AlMg5�.0mm�kg ��90�0�0�5AlMg5�.0mm6kg ��90�0�0�6Galvanized wire SG�0.8mm5kg ��90�0�05�SG�0.8mm�5kg ��90�0�05�Adapterfor5kgreel ��90�0�05� �Feedrolls0.6-0.8mmsteelwire ��90�0�0�7Torch WireguidelinerSteelfor0.8-�.�mmwire ��90�0�008 �Wire guide liner Teflon for 1.0 -1.6 mm ALU wire 1390301011 1ConeshapedweldinggasnosslePL�50 ��90�0�007 �ConeshapedweldinggasnosslePL�50 ��90�0�0�0 �Lockingspringforgasnossle ��90�0�0�5 �ContacttipØ�.�X�8mmM6ECU ��90�0�0�� �ContacttipØ�.0X�8mmM6ECU ��90�0�0�� �ContacttipØ0.8X�8mmM6ECU ��90�0�009 �ContacttipØ0.6X�8mmM6ECU ��90�0�0�� �

WELDING SYSTEM

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Accessories for: Part No: QtyCR300,CR500, CR500 DA, CR510, CR530Cablesupportcomplete ��90��0�00 �>cableholder ��90��0005 �>band ��90��0006 �>plasticroller ��90��0�05 �Toolpanelwithrubbermat ��90�0��0� �CR300Maincableholder ��90��0��0 �CR100Cablesupportcomplete ��90��0��0 �

CR100, CR300, CR500, CR500 DA, CR510, CR530 600-yokekit ��9�0�5��� �>yoke600 ��9�0�5�05 �>electrode50domed ��9�00���6 �>electrode�70domed ��9�00���7 �CR100, CR300, CR500, CR500 DA80-yoke ��9�0�5�0� ���0-yoke ��9�0�5�0� �CR510, CR530c80WHP-yoke ��9�0�6�0� ���0WLP-yoke ��9�0�6�0� �

C tong parts for: CR100, CR300, CR500, C-tongholder ��90�0���5 �Yokelockinghandle ��9�0�59�� �CR500 DA, CR510, CR530C-tongholderDA+HP/W ��9�0�7�0� �CR100C-tongincl.cables�85mm� ��9�0�5��0 �C-tongcable�85mm� ��9�0�0��� �CR300, CR500 C-tongincl.cables��0mm� ��9�0�5��0 �C-tongcable��0mm� ��9�0�0��0 �C-tongwithoutcable ��9�0�5��5 �CR500 DAC--tongDAincl.cables��0mm� ��9�0�7�00 �C-tongDAcable��0mm� ��9�0�0��9 �C-tongDAwithoutcables ��9�0�7��0 �CR510, CR530c C-tongHP/Wincl.cables��0mm� ��9�0�6�00 �C-tongHP/Wcable��0mm� ��9�0�0��8 �C-tongHP/Wwithoutcables ��9�0�6��0 �By-passconnection ��9�0�6�0� �CR530xX-tongcomplete ��9�0�9�00 �

Spare Parts and Accessories

WELDING SYSTEM

80-yoke 330-yoke

Spot WeldersObject

600-yoke

C-tong holder CR500 DA + HP/W

By-pass connection

330W LP-yoke

80W HP-yoke

X-tong complete

Support arm

Tool panel

WELDING SYSTEM

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Spot WeldersObject Part No: Qty

Airpuller connection kit CR�00connectionkitforairpuller ��90��0508 �ForCR�00connectionkitforairpuller ��90��0509 �ForPR-8connectionkitforairpuller ��90��0506 �ForPR-�connectionkitforairpuller ��90��0507 �

Spare parts C-tong, C-tong DAElectrode parts for: CR100, CR 300Electrodelength�0mmspherical ��9�00��0� �Electrodelength60mmspherical ��9�00��0� �Electrodelength80mmspherical ��9�00��0� �Electrodelength�00mmspherical ��9�00���8 �Electrodelength��0mmspherical ��9�00���9 �Electrodelength��0mmspherical ��9�00���0 �Electrodekit�0°(insideandoutside) ��9�00��0� �>Electrodeinside�0° ��9�00���8 �>Electrodeoutside�0° ��9�00���9 �

CR300, CR500, CR500 DA Electrodelength�0mm��0° ��9�00��5� �Electrodelength60mm��0° ��9�00��5� �Electrodelength80mm��0° ��9�00��5� �Electrodelength�00mm��0° ��9�00��5� �Electrodelength��0mm��0° ��9�00��55 �Electrodelength��0mm��0° ��9�00��56 �Electrodeisolationnozzle ��9�00��58 �

Airpuller connection kit

Electrode length40 60 80 100 120 140

Electrode length 120°140 120 100 80 60 40

Fender Edge kit 1394025310CR100,CR300,CR500, CR500DA, CR510, CR530c Consisting of: Part no Qty�.Fenderedgeyoke ��9�0�5�0� ��.Electrodeholderlength80mm/�5° ��9�00���7 ��.Electrodeholderlength80mm ��9�00���6 ��.Electrodelength80mm/�5° ��9�00���� �5.Electrodelength�0mm ��9�00���� �6.Electrode,length80mmØ�� ��9�00���� �7.Electrode,length80mmØ��/�5° ��9�00���� �8.Electrodewasher ��9�00���5 �9.ElectrodeS ��9�00��0� �

Tip Dresser CR100,CR300,CR500, CR500DA Electrodetipdresser(manual) ��9�00�0�0 �Electrodetipdressersphericalfordrilltools ��9�00�0�0 �BladeSphericalfordrilltools ��9�00�0�� �Electrodetipdressercpl.��0°fordrilltools ��9�00�0�0 �Blade��0°fordrilltools ��9�00�0�� �

Fender Edge kit

Electrode inside 30°

Electrode outside 30°

Electrode tip dresser

(manual)

Electrode tip dresser Spherical and 120°

WELDING SYSTEM

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Electrode partsCR510, CR530c Capholder�0mm ��9�00��80 �Capholder�0mm ��9�00���5 �Capholder60mm ��9�00���6 �Capholder80mm ��9�00���7 �Capholder�00mm ��9�00���8 �Capholder��0mm ��9�00���9 �Caps�0pcs ��9�00���5 �0CR530x Arm��0mm ��9�0�9��0 �Arm�00mm ��9�0�9��� �Arm�00mm ��9�0�9��� �Arm�00mm ��9�0�9���Cap ��9�0�9��0 �

A-tong Electrodeholder��0mm ��9�0�8��� �ElectrodeL-�0mm��0° ��9�00��5� �Socket ��9�0�8�07 �InsulationcapCR500DA ��9�0�8�08 �InsulationcapCR�00,CR�00,CR500 ��9�0�8�06 �Currentcablekit ��9�0�890� �Bearingkit ��9�0�890� �

CR35 Start up kit ��90�08�0� � Electrodeholder ��9�00���0 �Carbonroddiam.�0mm ��9�00�0�0 �Studholderdiameter5and6mm ��9�00�00� �Rivetholder�and5mm ��9�00�00� �Stud,M6x�0(earth) ��9�00��0� 50Stud,M5x�8,coarsethread ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00Cliprivets�x�.�mm ��9�00��0� �00Crimpedwire ������00�8 50Contacttip ��907�5�0� �Plasticbox ��90�0800� �Wrench ��907�5��0 �Wireelectrode ��907�5�0� �

Cap holder 40 mm

Cap holder 80 mm

Cap holder 120 mm

Cap holder 100 mm

Cap holder 60 mm

Electrode

SocketElectrode holder

Cap

A-tong

Wire electrode

Crimped wire

Wrench

Contact tip

Spot WeldersObject Part No: Qty

WELDING SYSTEM

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Spot WeldersObject Part No: Qty

Spare parts Multi Function gunCR100, CR300, CR500, CR500 DAMultifunctiongun�.5m��0mm� ��9�0�0��8 �Groundcable�.0m��0mm� ��9�0�0��9 �CR510, CR530Multifunctiongun�.5m��0mm�Air ��9�0�0��� �Groundcable�.0m��0mm�Air ��9�0�0��5 �All:Multifunctiongunholder ��9060���� �Grounddevice ��9�0�0��5 �Groundknob ��9�00�0�� �Electrodeholder ��9�00���0 �Studholderdiameter5-6mm ��9�00�00� �Rivetholderdiameter�-5mm ��9�00�00� �Carbonrodholder ��9�00��50 �Carbonroddiameter�0mm ��9�00�0�0 �Contacttipfordentpuller ��9�00�005 �Stampelectrode ��9�00�00� �Cliprivets�x�.�mm ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00StudM5x�8,coarsethread ��9�00��0� �00StudM6x�0(earth) ��9�00��0� 50Weldonnut6mm ��9�00��09 �0StitchWeldElectrode ��9�00�00� �

Dent puller Hand-operateddentpullerKit ��90��0�00 �Dentpuller(COL) ��9�00��50 �Pullerheadforwasher(Hook) ��9�00���� �Pullerheadfornails ��9�00���� �Studholderfornails ��9�00�007 �Studholderforwasher ��9�00�006 �Nail�mm ��9�00���0 �00Washerdentpuller8x�6 ��9�00��08 �00Pullerheadforwasher(old,Italy) ��9�00���� �Washer(old,Italy) ��9�00��0� �0Washer(old,France) ��9�00��07 50Slidehammer ������00�6 �Pulling handle finger 1311130045 1Crimpedwire ������00�8 50

Ground cable 2.0

Stamp electrode

Rivet holder

Dent puller

Crimped wire

Stitch Weld Electrode

Multi function gun

Ground device

Ground knob

Stud holder diameter 5-6 mm

Contact tip for dent puller

Carbon rod holder

Stud, M5x18Stud, M6x20

Rivets 3.2

Rivets 4.2

Electrode holder

WELDING SYSTEM

�6

Spot WeldersObject Part No: Qty

Basic kit* 1390208300 Electrodeholder ��9�00���0 �Electrode,length�0mm ��9�00��0� �Electrode,length80mm ��9�00��0� �Contacttipforpuller ��9�00�005 �Carbonroddiam.�0mm ��9�00�0�0 �Studholderdiameter5and6mm ��9�00�00� �Rivetholder�and5mm ��9�00�00� �Stampelectrode ��9�00�00� �Electrodelength50mmdomed ��9�00���6 �Stud,M6x�0(earth) ��9�00��0� 50Stud,M5x�8,coarsethread ��9�00��0� �00Cliprivets�x�.5mm ��9�00��05 �00Cliprivets�x�.�mm ��9�00��0� �00Groundknob ��9�00�0�� �AllenkeyTHandlemm ��9�0��00� �Plasticbox ��90�0800� �

Basic kit*

Allen key

Rivets 3.2 4.2

Electrode holder

Ground knob

Stud holder

Rivet holder

Stamp electrode

Electrodelength50 domed

Stud, M5x18 Stud, M6x20

Contact tip for dent puller

40 80

Electrode length

Carbon rod diam. 10 mm

WELDING SYSTEM

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330 yoke Fender edge80 yoke600 yoke

Yoke and Electrode Applications

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Car-O-Liner is a Leading Global Provider of Assured and Profitable Alignment Processes to the Automotive Industry, including Technical Development, Training and Service. Over 40 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Germany, Thailand and China and sells through local distributors in more than 70 countries.

Car-O-Liner products are well known for their high quality, advanced technology and ergonomic design. Car-O-Liner and Josam are both part of the Alignment Systems Group. Car-O-Liner is focused on servicing the car and light truck industry while Josam is focused on heavy duty vehicles.

Box7•SE-7�6��Kungsör•Sweden.Telephone+�6��7���00•Telefax+�6��7��900www.car-o-liner.com•[email protected]