Eng Cat

Table of Contents

General Information Page

Draka EP introduction History, plant tour, products and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 and 3

Cable descriptions Cable diagrams, conductor colour codes, descriptions of raw materials/compliances . . . . .4 and 5

Flat Travelling Cables and Accessories

Flat unsupported and supported British Standards, Kitemark and EN 50214 compliant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Flat halogen-free unsupported EN 50214 compliant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Flat installation hardware Nylon construction hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 through 10

Steel construction hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Swaging tool and ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Round Super-Flex® Travelling Cables and Accessories

Kitemark approved Jute center with power/signal conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Steel center with power/signal conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

British Standards approved Steel center with power/signal and shielded pair conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Japanese standards approved Jute center power/signal and steel center with power/signal and shielded pair conductors . . . . .15

NEC/CEC (with assorted Austel) compliant Steel center with power/signal and shielded pair conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Steel center with power/signal, shielded pair and coaxial conductors . . . . . . . . . . . . . . . .17 and 18

Halogen-free Steel center with power/signal and shielded pair conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Round installation hardware Draka EP universal hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Stainless steel single-eye, double-eye and universal bale grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Jute core travelling cable hanging bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Whisper-Flex® , QuietLink II™ and Easy-Balance™ Compensating Cable/Chain and Accessories

Whisper-Flex cable Cable and installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Whisper-Flex installation kits Metric and imperial-sized installation kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

QuietLink II cable and installation kits Cable, installation diagram and kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Easy-Balance chain and installation kits Cable, installation diagram and kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Individual component descriptions Mesh grips, support brackets, U-bolts and S-hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Dampening devices SwayLess mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Super SwayLess mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Wire Rope and Accessories

Wire rope Wire rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Wedge sockets Draka wedge sockets, wedges and retaining clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Super-Duct® Hoistway Cables

Unjacketed 300 - 500 and 450 - 750 volt Metric conductors and NEC/CEC compliant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Specialty Kits & Services

BIG HOSS™ and LIL HOSS™ Hoistway Obstruction Shielding Systems (HOSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

TOC™ kits Top Of Car (TOC) safety rail kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Connectorization Travelling and hoistway cable connectorized for fast installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Installation kits Draka products inventoried and shipped to the jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Tools

Strippers and cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Electrical Components and Systems

Pendant stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Stop switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Shaft lighting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Load weighing sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Warranty and Ordering Information

Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

For more information or to locate the Draka Elevator Products distribution facility nearest you, refer to the locator map onthe back cover or go to www.draka-ep.com. You can also call +1-252-984-5100 or fax +1-252-984-5101.v2004.i 904 1

Draka Elevator Products - who we area Complete Source for Elevator Products and Information

Who we are

Draka Elevator Products, Inc. is dedicated to the design, manufacture anddistribution of elevator and escalator cable and components. As part ofDutch cable giant Draka N.V., Draka EP’s sister companies include DrakaComteq (makers of coaxial, twisted pair and fibre optic communicationcables), BIW Cable Systems and Tamaqua Cable Products (power and con-trol for heavy industry and transportation, and custom cables for a widerange of commercial and military customers). This expanding group of com-panies enables us to draw on a wide range of cabling experience to meetthe ever-changing demands of the vertical transportation industry.

Draka EP’s plants in Germany, China, the Czech Republic, India, Spainand the United States fabricate cables and cable assemblies for use theworld over. Together, these facilities employ hundreds of people dedicated tothe design and production of hoistway products for a demanding elevatorworld.

In order to make sure Draka EP products arrive at your worksite in a timelyfashion, international distribution centers organize, package and load hun-dreds of orders daily. Our global distribution force (which includes partners inAfrica, Australia, China, France, Japan, Germany, the Middle East, TheNetherlands, Southeast Asia and the United Kingdom) makes sure that ourproducts are available anywhere in the world.

Draka EP also offers some very special services that speed installation.Connectorized travelling and hoistway cable literally makes installation a‘snap.’ Stripping Whisper-Flex® and QuietLink II® compensating cable at oneend is another service requested by customers that saves time and moneyduring installation.

Another convenient time and money-saving service we offer is matching ourcables with electrical and mechanical components - even hand tools, shouldyou request them - and packaging them together into convenient installa-tion kits. This way, all of the cable and components needed for a complete,safe installation arrive on site according to your schedule.

Ordering Draka EP products is made simple by our family of customer serv-ice representatives who work extended hours 6 am - 8 pm (GMT minus 5)to answer your questions and take your orders. Experienced applicationengineers also provide telephone and on-site installation support (for espe-cially challenging jobs).

Draka EP cables are made to the highest quality standards. They aredesigned to meet fire and safety requirements of international standardssuch as JIS (Japan), Austel (Australia) and BSI (United Kingdom and much ofthe world) including the prestigious Kitemark designation for certain cabletypes as well as the North American NEC, CEC, UL and CSA. The quality sys-tem at the manufacturing facility in Rocky Mount, NC, USA is ISO-9001 certi-fied.

International ManufacturingFactories in China, theCzech Republic, Germany,India, Spain and the UnitedStates produce millions ofmeters of cable annually.Other Draka companiessupply components usedin our cables.

International Distribution FacilitiesWe serve the world fromlocations in Africa,Australia, Canada, China,France, Japan, Malaysia,The Netherlands, UnitedArab Emirates and theUnited States.

Advanced Productionand ProcessesCutting-edge equipmentsuch as this digitally-controlled cabler permitsDraka EP to manufactureto tight tolerances whileenabling production tokeep up with increasingdemand.

Extensive Sales andEngineering SupportOur distribution facilitiesare complemented withsales representatives andorganizations on five conti-nents.

Decades ofDesign ExperienceAdvanced CAD worksta-tions aid in transferringdesign concepts into man-ufacturing reality.

Services that Speed InstallationKits and connectorizationare services we offer tocustomers worldwide.

For more information or to locate the Draka Elevator Products distribution facility nearest you, refer to the locator map on theback cover or go to www.draka-ep.com. You can also call +1-252-984-5100 or fax +1-252-984-5101.2 v2004.i 904

Draka Elevator Products - what we doDesign and Manufacture Quality, Safety and Efficiency

What we do

Draka EP engineers, manufactures, packages and distributes a broad range of eleva-tor and escalator products that meet the global demand for high-performing,durable and safe elevator cable and components. Each Draka EP product is manu-factured to the required standards of the prestigious British Standards Kitemark,British Standards BS 6977, Australian AS 1979, Japanese JIS 3408, EN 50214 andIEC 60227-6. They also meet applicable US and Canadian standards for the NEC,CEC, UL and CSA.

Specialty Products

Along with the items listed in this catalogue, Draka EP can also manufacture prod-ucts that meet your specific applications:

Special constructions - cables with custom configurations of power conductors,shielded twisted pair communication cables, coaxial CCTV video or fibre optic sub-units are available. Minimum quantities may apply. Contact Draka EP for details.

Halogen-free cables - for demanding fire-safety requirements, Draka EP canmanufacture Super-Flex® travelling cable and flat travelling cable with halogen-freecompositions. Call us for pricing and delivery.

Installation kits - Draka EP can assemble all the items needed to install any ofour cables in one neat shipment. Cable, hanging hardware, grips, conduit, nuts, bolts,tools, even electrical tape arrive on site in one easily stored and inventoried pack-age. Increase your on-site efficiency with Draka EP installation kits.

Connectorization - Many Draka EP hoistway and travelling cables can be connectorized for fast and easy installation. Call for details and pricing.

Customer Service

Draka EP has five dedicated customer service staffs located in Europe, the MiddleEast, Southeast Asia, Canada and the US. The US facility can be reached at +1-252-984-5100 during its extended hours of 6 am - 8 pm (GMT minus 5) Monday -Friday for product information, ordering and pricing.

Engineering and Product Support

Should you need an answer on product application, installation or capability, call ourDraka EP AnswerLine in the US at +1-252-984-5100 or any of our network repre-sentatives (see the map on the back of this catalogue for the one nearest you). Ifyou need more of a ‘hands-on’ response (such as training, troubleshooting or on-siteevaluation), Draka EP application engineers are available to travel to your locationsand assist you in every way possible.

Draka EP Installation Guides

In order to help you in the safe and efficient installation of our products, Draka Elevator Products has an experienced staff of

application engineers able to assist you with any questions you may have. We also offer a series of easy-to-follow installation guides. Contact your regional distributor or sales representative for details.

Flat Travelling CableA durable and supple flatcable with superior per-formance characteristics.

Super-Flex® Round Travelling Cable The most popular travel-ling cable in the world.

Super-Duct®

Hoistway CablesUnparalleled for their safe-ty and performance.

Whisper-Flex®,QuietLink II™ and Easy-BalanceCompensating CablesThree versions of flexible and quiet hoistway compensation.

Wire Rope andAccessoriesStrong, safe and economical.

ConnectorizationServicesReduce installation timeand cost.

Tools and Electrical ComponentsWe warehouse and ship special tools to assist incable preparation andelectronic/control compo-nents for better hoistwaycommand and control.

For more information or to locate the Draka Elevator Products distribution facility nearest you, refer to the locator map onthe back cover or go to www.draka-ep.com. You can also call +1-252-984-5100 or fax +1-252-984-5101.v2004.I 504 3

Cable Descriptions and International Qualifications

2.0 mm2 Conductors

Conductor InsulationNumber(s) Colour

1 Black

2 White

3 Green/Yellow

4 to 10 Lavender

11 to 20 Orange

21 to 30 Tan

1.5 mm2 and 0.75 mm2 Conductors

Conductor InsulationNumber(s) Colour

1 to 10 Yellow

11 to 20 Orange

21 to 30 Tan

31 to 40 Blue

41 to 50 Red

51 to 60 Grey

61 to 70 Black

71 to 80 Pink

81 to 90 Brown

Shielded Pair 0.5mm2

Pair Jacket ConductorNumber Colour Insulation

Colour

1 Red Red/White

2 Black Red/White

3 Yellow Red/White

4 Orange Red/White

5 Tan Red/White

6 Blue Red/White

7 Grey Red/White

8 Pink Red/White

9 Red Black/White

10 Black Black/White

11 Yellow Black/White

12 Orange Black/White

13 Tan Black/White

14 Blue Black/White

15 Grey Black/White

16 Pink Black/White

The above are Draka EP standard colour schemes. Other conductor colour schemes are available upon request to conform to national/international standards or your specific requirements.

Constructed to

Meet Exacting

International

Standards

TYPICAL FLAT CABLE CROSS-SECTIONS

PVC or halogen-free jacket

Stranded conductors0.75 mm2

1.5 mm2

Shielded pair0.5 mm2

Optional Steel Supports

Certifications

ISO 9001Draka EP’sRocky Mount facility was assessed and registered by Lloyd’sRegister Quality AssuranceLimited for ISO 9001, EN ISO 9001 andANSI/ASQC Q9001.

Kitemark Licensedfor certain metric round and flat cables.

British StandardsBS 6977 and EN 50214 Compliantfor certain metric round and flat cables.

Japanese StandardsJIS 3408 Compliantfor certain metric round and flat cables.

Austel Certifiedfor certain telecom- munication components.

IEC 60227-6 Compliantfor certain metric roundand flat cables.

UL Listedfor cables approved for use in the US that meet allpertinent requirements ofUnderwriter’s Laboratories.

CSA Certifiedfor cables approved for use in Canada that meet allpertinent requirements ofthe Canadian StandardsAssociation.

NEC Compliantfor cables used within the US that meet all pertinent require-ments of the 2002National Electric Code.


PVC Jacket (Halogen-free styles available)

Rayon or cotton braid

Steel center support

Shielded pair0.5 mm2

Jute filler

Stranded conductors2.0 mm2

0.75 mm2 and 1.5 mm2

RG6/U coaxial cable (RG11/U coax and optical fibre are optional)

TYPICAL SUPER-FLEX®

ROUND CABLE CROSS-SECTION

METRIC > AWG EQUIVALENTS

3.30 mm2 > 12 AWG

2.00 mm2 > 14 AWG

1.50 mm2 > 16 AWG

0.75 mm2 > 18 AWG

0.50 mm2 > 20 AWG

ChainLow carbon, electrically-welded proof coil chain. Eachlink is proof-tested at two times the working load limit.

FillerWhisper-Flex has a metallic bead/polyvinyl chloride mix-ture that adds mass and forms a round cross-section.QuietLink II has an extruded PVC coating that forms around cross-section. Easy-Balance chain is coated withPVC.

JacketWhisper-Flex has a black 70 °C flame-retardantpolyvinyl chloride that resists oxidation, weathering, sol-vents, chemicals and flame.

Internal Componentsfor Various Draka EP Finished Cables

Raw Materials

Stranded ConductorsBunch-stranded bare soft drawn copper. Metric

sizes meet the intent of BS6977, EN50214, JIS 3408and AS. AWG sizes comply with ANSI/ASTM B174,ANSI/ASTM B3 and with Type ETT requirements of UL62 and CSA C22.2 No. 49.

Insulation60/70° C, coloured, flame-retardant polyvinyl chlo-

ride complying with BS and JIS requirements for eleva-tor control cables. Also meets ETT requirements of UL62 and CSA C22.2 No. 49.

IdentificationEach insulated conductor and shielded pair is

positively identified by an insulation colour or a combi-nation of insulation colour and numerical markingsappearing thirteen times/meter.

Electrical Components for Travelling and Hoistway Cables

Communication Components for Travelling and Hoistway Cables

Mechanical Components for Travelling and Hoistway Cables

Compensation Cable Components

Steel Support for Flat Travelling CablesPreformed, flexible, low torsion, zinc-coated, steel

wire rope in accordance with applicable portions ofMilitary Specification MIL-W-83420. Complies withANSI/ASTM, UL and CSA requirements.

Steel Support for Round Travelling CablesPreformed, flexible, low torsion, zinc-coated, steel

wire rope in accordance with applicable portions ofMilitary Specification MIL-W-83420. The steel supportis insulated with 70° C flame-retardant polyvinyl chlo-ride (Super-Flex® cables have the steel covered with arayon or cotton braid). Complies with ANSI/ASTM, ULand CSA requirements.

Jute FillerAll fillers are electrical-grade dry jute. Fillers are an

aid in producing a torsionally-balanced cable. Individualcore interstice fillers distribute interlayer pressure andreduce conductor friction.

BinderHelically-wound synthetic fibre provides maximum

strength.

BraidA rayon or cotton braid is applied over the core

assembly with 95% coverage.

JacketBlack, 60/70° C polyvinyl chloride specifically

compounded for flexibility and abrasion resistance. Thefinished cable meets BS or JIS requirements as need-ed and the UL VW-1 or UL-1581 and CSA FT1 flamerequirements. They also comply with ANSI/ASTM, UL,and CSA standards. Operating temperatures rangefrom -15 °C to +70° C

Optional rugged polyurethane (PUR) jackets areavailable upon request. Operating temperatures forPUR cables range from -20 °C to +70° C

See pages 6 and 7 for details on flat travellingcable and pages 11 through 19 for round travellingcable. Any travelling cable can be custom-made withhalogen-free materials.

Shielded Pairs0.5 mm2 insulated conductors, paired together

with a short lay twist, shielded with 36 AWG bare cop-per braid for 85% coverage. They are jacketed withcoloured, flame-retardant 70° C polyvinyl chloride andcomply with international requirements.

RG11/U Coaxial Cable Primarily for CCTV applications. 75 ohm, UL listed.

Center conductor is 1.3 mm2 soft drawn stranded cop-per insulated with cellular polyethylene, braided withbare copper for 97% coverage, and jacketed withflame-retardant PVC.

Attenuation: 2.16 dB/100m @ 10 MHz4.26 dB/100m @ 50 MHz

Capacitance: 56.7 pf/m

RG6/U Coaxial Cable Primarily for CCTV applications. 75 ohm, UL listed,

CSA certified. Center conductor is 0.5 mm2 strandedcopper insulated with cellular polyethylene, wrappedwith aluminum tape, braided with tinned copper andjacketed with flame-retardant PVC.

Attenuation:2.13 dB/100m @ 10 MHz5.08 dB/100m @ 50 MHz


Fibre Optic Subunit62.5/125 micron tight-buffered multimode optical

fibre, covered with high-strength aramid yarn and jack-eted with flame-retardant polyvinyl chloride.

Max. attenuation @ 850 nm: 3.75 dB/km Max. attenuation @ 1300 nm: 1.5 dB/kmMin. bandwidth @ 850 nm: 160 MHz•kmMin. bandwidth @ 1300 nm: 500 MHz•km

For more information or to locate the Draka Elevator Products distribution facility nearest you, refer to the locator map onthe back cover or go to www.draka-ep.com. You can also call +1-252-984-5100 or fax +1-252-984-5101.v2004.i 904 5


Flat Travelling Cable/300V - 500VH05VVH6-F

with Power/Signal Only

ComponentSpecifications

Stranded ConductorsBunch-stranded baresoft drawn copper, insulated with coloured70° C flame-retardantPVC, identified by insulation colour or a combination of insulation colour andnumerical markingsappearing at least 13times per meter.

Jacket70° C PVC specificallycompounded for flexibility and abrasionresistance.


Steel SupportPreformed, flexible, low torsion, zinc-coatedand steel wire rope.



Complies with

EN 50214

Part Number Product Code Number/Size Steel Support Dia. Max. Hang Length Cable Dim. H x W Cable Net Weightof Conductors mm meters mm kg/km

16-704-07 4G075 mm2 4 / 0.75 mm2 n/a 45 4 x 13 91

16-706-07 6G075 mm2 6 / 0.75 mm2 n/a 45 4 x 18 143

16-712-07 12G075 mm2 12 / 0.75 mm2 n/a 45 4 x 34 260

16-718-07 18G075 mm2 18 / 0.75 mm2 n/a 45 4 x 48 384

16-720-07 20G075 mm2 20 / 0.75 mm2 n/a 45 4 x 55 429

16-724-07 24G075 mm2 24 / 0.75 mm2 n/a 45 4 x 66 513

16-812-07 12G10 mm2 12 / 1.0 mm2 n/a 45 4 x 35 295

16-824-07 24G10 mm2 24 / 1.0 mm2 n/a 45 4 x 68 583

16-202-07 20G075 mm2 + 2(2x0.5c) 20 / 0.75 mm2 n/a 45 5 x 58 5452 sh. pairs / 0.5 mm2

Custom cable designs are available.

All flat travelling cables can be manufactured with steel support cables for longer hang lengths.

Insulation colours: Last (ground) is yellow/green and all others are black. For colour details on these cables, contact your Draka EP representative or distributor.

Parallel construction flat travelling cable is recommended for speeds up to 1000 ft/min • 5 m/sec.

Flat Travelling Cable/300V - 500VH05VVD3H6-F



16-718-17 18G0.75 mm2 ST 18 /0.75 mm2 2.4 120 4.2 x 54.8 429

16-724-17 24G0.75 mm2 ST 24 /0.75 mm2 2.4 120 4.2 x 71.2 564

16-824-17 24G1.0 mm2 ST 24 /1.0 mm2 3.2 120 4.3 x 73.6 634




Complies with

EN 50214

Flat travelling cables can be connectorized for faster installation. Flat cable installation kits save time and money. Call for details.

See page 33 for cable and wire stripping tools.

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Stranded ConductorsFine strand bare copper, insulated with a flame-retardant non-corrosive(FRNC) halogen-freepolymer, identified bycontinuous metermark-ing.

JacketFlame-retardant non-cor-rosive (FRNC) halogen-free polymer.


16-506-07 P6G0.75 mm2 ??? 6 / 0.75 mm2 n/a 45 4 x 18 130

16-509-07 P9G0.75 mm2 9 / 0.75 mm2 n/a 45 4 x 27 182

16-512-07 P12G0.75 mm2 12 / 0.75 mm2 n/a 45 4 x 34 235

16-516-07 P16G0.75 mm2 16 / 0.75 mm2 n/a 45 4 x 44 305

16-518-07 P18G0.75 mm2 18 / 0.75 mm2 n/a 45 4 x 49 352

16-520-07 P20G0.75 mm2 20 / 0.75 mm2 n/a 45 4 x 55 394

16-524-07 P24G0.75 mm2 24 / 0.75 mm2 n/a 45 4 x 66 465

16-906-07 P6G1.0 mm2 6 / 1.0 mm2 n/a 45 4 x 19 146

16-912-07 P12G1.0 mm2 12 / 1.0 mm2 n/a 45 4 x 35 270

16-916-07 P16G1.0 mm2 16 / 1.0 mm2 n/a 45 4 x 46 356

16-918-07 P18G1.0 mm2 18 / 1.0 mm2 n/a 45 4 x 51 400

16-920-07 P20G1.0 mm2 20 / 1.0 mm2 n/a 45 4 x 57 444

16-924-07 P2G41.0 mm2 24 /1.0 mm2 n/a 45 4 x 68 532


All flat travelling cables can be manufactured with steel support cables for longer hang lengths.



Complies with

EN 50214

Flat Travelling Cable/300V - 500VHalogen-free/Unsupported


For more information or to locate the Draka Elevator Products distribution facility nearest you, refer to the locator map on theback cover or go to www.draka-ep.com. You can also call +1-252-984-5100 or fax +1-252-984-5101.v2004.i 904 7

Flat Travelling Cable

Flat travelling cables can be connectorized for faster installation. Flat cable installation kits save time and money. Call for details.



Part Number Drawing Dimension Reference mm

FCSD-2 A 100

B 60

C 42

D 52

E 12

F 43

G 31

H 30

Mounting holes are 5 mm with14 mm counterbore

Flat Cable Suspension Devices Nylon/plastic construction for unsupported flat travelling cables up to 42 mm in width

FCSD-2 Flat Cable Suspension Device (includes bracket and clamping wedge)

The FCSD-2 is made of a durable nylon/plastic. It consists of abracket (dimensions listed above) that attaches to the hoistway wallor the car, and a clamping wedge that secures the cable in thebracket.

The FCSD-2 is designed to hold up to two cables totaling amaximum thickness of 12 mm and maximum width of 42 mm.If multiple cables are being supported, the narrowest width cablemust not be less than 70% of the width of the widest cable.

Order two devices per cable, one for the car and one for thehoistway.

CLAMPING WEDGE

BRACKET

CLAMPING WEDGEDIMENSION REFERENCE


MaterialsBoth components aremade of a molded nylonthat resists abrasion,temperature and sol-vents.

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Flat Travelling CablePart Number Drawing Dimension

Reference mm

FCSD-3 A 120

B 87

C 52

D 75

E 27

F 73

G 40

H 23.5

Mounting holes are 6.35 mm with14 mm counterbore

Flat Cable Suspension Devices Nylon/plastic construction for unsupported flat travelling cables up to 76 mm in width

FCSD-3 Flat Cable Suspension Device (includes bracket and clamping wedge)

The FCSD-3 is made of a durable nylon/plastic. It consists of abracket (dimensions listed above) that attaches to the hoistway wallor the car, and a clamping wedge that secures the cable in thebracket.

The FCSD-3 is designed to hold up to three cables totaling amaximum thickness of 15 mm and maximum width of 76 mm.If multiple cables are being supported, the narrowest width cablemust not be less than 70% of the width of the widest cable.

Order two devices per cable, one for the car and one for thehoistway.

CLAMPING WEDGE

CLAMPING WEDGEDIMENSION REFERENCE


MaterialsBoth components aremade of a molded nylonthat resists abrasion,temperature and sol-vents.


Flat Cable Suspension Devices Steel construction for unsupported flat travelling cables up to 101 mm in width

FCSD-4 and FCSD-4D (includes bracket and clamping wedge)

The FCSD-4 series is formed of sheet steel with an aluminumclamping wedge. The bracket (dimensions listed above) attaches tothe hoistway wall or the car, and the clamping wedge secures thecable in the bracket.

The FCSD-4 is designed to hold up to three cables totaling a maxi-mum thickness of 14 mm and a maximum width of 101 mm.Maximum load is 227 kg. If multiple cables are being supported,the narrowest width cable must not be less than 70% of the widthof the widest cable.

The FCSD-4D is designed to hold up to five cables totaling a maxi-mum thickness of 24.4 mm and a maximum width of 101 mm.Maximum load is 227 kg. If multiple cables are being supported,the narrowest width cable must not be less than 70% of the widthof the widest cable.

Order two devices per cable, one for the car and one for the hoist-way.


MaterialsBoth hangers are formedof sheet steel withribbed aluminum clamp-ing wedges. Both hang-ers exceed ANSI A17.1requirements.

ALUMINUM WEDGE

STEEL BRACKET

STEEL BRACKETDIMENSION REFERENCE

Part Number Drawing DimensionsReference mm

FCSD-4 A 146

B 159

C 38.1 (thinner)

D 102

E 9.5

F 127

G 133

H 12.7

I 22.7 (thinner)

J 14.0 (thinner)

FCSD-4D A 146

B 159

C 48.3 (thicker)

D 102

E 9.5

F 127

G 133

H 12.7

I 34.0 (thicker)

J 24.4 (thicker)

Mounting holes are 7 mm

Flat

Tra

velli

ng C

able


Flat Travelling CableComponent

Specifications

MaterialsFormed steel with tempered carbon steelbolts for cable support.

Flat Cable Suspension Devices Steel construction for steel-supported flat travelling cables

FCSD-S (includes all components shown)

Part Number Drawing Dimension Reference mm

FCSD-S A 191

B 152

C 152

D 102

E 25

F 13

G 106

The FCSD-S is formed of sheet steel. It attaches to the hoistwaywall or the car. The steel support cable is carried by the four9.5mm carbon-steel support studs, and held in place by the frontbracket.

The FCSD-S is designed to hold up to three cables totaling a maxi-mum thickness of 16 mm. Maximum supported weight is 681 kg.

Order two devices per cable group, one for the car and one for thehoistway.

A

B

CG

Swaging Tool, Ferrules, StopsFor use on Nicopress oval sleeves

Swaging tool and ferrules sold separately

Part Number Description Packaging

36-143 Swaging tool 1

36-145 2 mm ferrules and stops 2 ferrules/2 stops

36-144 3 mm ferrules and stops 2 ferrules/2 stops

This boltcutter-style swaging tool offers improved leverage and greater speed com-bined with economical durability. The strong forged jaws crimp ferrules on wire ropeup to 3 mm diameter.



Jute FillerElectrical-grade dry jutedistributes interlayerpressure and reducesconductor friction.

BinderStrong, helically-woundsynthetic fibre.

BraidA rayon or cotton braid isapplied with 95% cover-age.


Part Number Product Code Number/Type Max. Hang Length Cable Nom. OD Cable Net Weightof Conductors meters mm kg/km

18-606-25 J 6-0.75 mm2 6 /0.75 mm2 61 11.7 153

18-612-25 J 12-0.75 mm2 12 /0.75 mm2 61 16.8 290

18-618-25 J 18-0.75 mm2 18 /0.75 mm2 61 17.8 415

18-624-25 J 24-0.75 mm2 24 /0.75 mm2 61 20.1 476

18-636-25 J 36-0.75 mm2 36 /0.75 mm2 61 24.1 699

18-648-25 J 48-0.75 mm2 48 /0.75 mm2 61 25.1 829

18-660-25 J 60-0.75 mm2 60 /0.75 mm2 61 29.2 1085

18-672-25 J 72-0.75 mm2 72 /0.75 mm2 61 30.4 1237

18-506-25 J 6-1.0 mm2 6 /1.0 mm2 61 13.0 179

18-512-25 J 12-1.0 mm2 12 /1.0 mm2 61 17.3 347

18-518-25 J 18-1.0 mm2 18 /1.0 mm2 61 18.5 442

18-524-25 J 24-1.0 mm2 24 /1.0 mm2 61 20.3 549

18-536-25 J 36-1.0 mm2 36 /1.0 mm2 61 25.4 829

18-548-25 J 48-1.0 mm2 48 /1.0 mm2 61 27.8 1042

18-560-25 J 60-1.0 mm2 60 /1.0 mm2 61 31.1 1295

18-572-25 J 72-1.0 mm2 72 /1.0 mm2 61 33.4 1521


Insulation colours: Last conductor (ground) is yellow/green and all others are black.

Super-Flex® Travelling Cable/300V - 500VJute Center with British Standards/Kitemark Licensing


Complies with

BS 6977


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Round travelling cables can be connectorized for faster installation. Round cable installation kits save time and money. Call for details.


Part Number Product Code Number/Size Steel Core Dia. Max. Hang Length Cable Nom. OD Cable Net Weightof Conductors mm meters mm kg/km

18-606-24 WS 6-0.75 mm2 6 / 0.75 mm2 2.4 274 12.7 195

18-612-24 WS 12-0.75 mm2 12 / 0.75 mm2 2.4 274 16.8 348

18-618-24 WS 18-0.75 mm2 18 / 0.75 mm2 2.4 259 17.8 403

18-624-24 WS 24-0.75 mm2 24 / 0.75 mm2 2.4 205 19.8 509

18-636-24 WS 36-0.75 mm2 36 / 0.75 mm2 3.2 274 24.1 744

18-648-24 WS 48-0.75 mm2 48 / 0.75 mm2 3.2 257 25.1 881

18-660-24 WS 60-0.75 mm2 60 / 0.75 mm2 3.2 201 29.2 1126

18-672-24 WS 72-0.75 mm2 72 / 0.75 mm2 4.0 243 30.4 1308

18-506-24 WS 6-1.0 mm2 6 / 1.0 mm2 2.4 274 13.0 208

18-512-24 WS 12-1.0 mm2 12 / 1.0 mm2 2.4 260 17.3 402

18-518-24 WS 18-1.0 mm2 18 / 1.0 mm2 2.4 223 18.5 469

18-524-24 WS 24-1.0 mm2 24 / 1.0 mm2 2.4 179 20.3 583

18-536-24 WS 36-1.0 mm2 36 / 1.0 mm2 3.2 264 25.4 860

18-548-24 WS 48-1.0 mm2 48 / 1.0 mm2 3.2 205 27.8 1104

18-560-24 WS 60-1.0 mm2 60 / 1.0 mm2 3.2 168 31.1 1347

18-572-24 WS 72-1.0 mm2 72 / 1.0 mm2 4.0 199 33.4 1597

18-055-55* CSBS 55 DY 4 / 2.0 mm2 4.0 258 32.3 122751 / 0.75 mm2


For longer hang length applications, call with your requirements.

*Kitemark licensing does not apply to cables with more than one conductor type.

Insulation colours: Last (ground) is yellow/green and all others are black.


Steel Central SupportPreformed, flexible, low torsion, zinc-coated,steel wire rope, insulated with 70° Cflame-retardant PVC andcovered with a rayon orcotton braid.

Stranded ConductorsBunch-stranded baresoft drawn copper, insulated with coloured70° C flame-retardantPVC), identified by insula-tion colour or a combina-tion of insulation colourand numerical markingsappearing at least 13times per meter.




Jacket70° C PVC specificallycompounded for flexibility and abrasionresistance. Polyurethane(PUR) jackets are avail-able upon request.

Super-Flex® Travelling Cable/300V - 500VSteel Center with British Standards/Kitemark Licensing*


Complies with

BS 6977


Round Travelling C

able






Shielded PairsComposed of insulatedconductors, braided with0.50 mm2 bare copperfor 85% coverage, andjacketed with 70° Ccoloured, flame-retardantPVC.

Coax CablesRG6/U style with 0.5mm2 stranded copperconductor and cellularpolyethylene dielectric.Shield is tinned copperbraid and overall alu-minum foil. Jacket isflame-retardant PVC.




Jacket70° C PVC specificallycompounded for flexibility and abrasionresistance. Polyurethane(PUR) jackets are available upon request.

Part Number Product Code Number/Size of Steel Core Dia. Max. Hang Length Cable Nom. OD Cable Net WeightConductors & Shielded Pairs mm meters mm kg/km

18-130-55 CSBS 30 DY 3 / 3.3 mm2 4.0 235 35.1 13476 sh. pairs / 0.75 mm2

5 sh. triplets / 0.75 mm2

18-044-55 CSBS 44 14 / 2.0 mm2 4.0 210 35.6 151024 / 0.75 mm2

3 sh. pairs / 0.50 mm2

18-046-55* CSBS 46-US 8 / 2.0 mm2 4.0 239 35.2 133030 / 0.75 mm2


18-L48-55 CSBS 48 30 / 1.0 mm2 6.4 274 37.1 17389 sh. pairs / 0.75 mm2

18-059-55 CSBS 59 4 / 2.0 mm2 4.0 242 31.1 131249 / 0.75 mm2




with Power/Signal, Shielded Pairs and Coax


18-C46-55* CSBX 46-US 4 / 2.0 mm2 4.0 226 35.8 140525 / 0.75 mm2


1 coax /RG6/U

18-X62-55 CSBX 62 4 / 2.0 mm2 4.0 185 37.6 171349 / 0.75 mm2


1 coax / RG6/U

18-075-55 CSBX 75 20 / 2.0 mm2 6.4 274 42.9 234438 / 0.75 mm2


1 coax / RG6/U



*“Made in USA” is printed on these cables.

Insulation colours: Last conductor (ground) is yellow/green and all others are black. For insulation colour details on combination cables, contact your Draka EP representative or distributor.

RG6/U is the standard coaxial cable used in CSBX-series Super-Flex cables and is used primarily for CCTV applications.75 ohm, UL listed, CSA certified. Center conductor is 0.5 mm2 soft drawn stranded copper insulated with cellular polyethylene, wrapped with aluminum tape, braided with tinned copper and jacketed with flame-retardant PVC.



RG11/U is available as an option on CSBX-series Super-Flex cables and is used primarily for CCTV applications.75 ohm, UL listed. Center conductor is 1.3 mm2 soft drawn stranded copper insulated with cellular polyethylene, braided with bare copper for 97% coverage, and jacketed with flame-retardant PVC.



Super-Flex® Travelling Cable/300V - 500VSteel Center manufactured to meet British Standards

with Power/Signal and Shielded Pairs

Complies with

BS 6977

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Super-Flex® Travelling Cable/300VJute Center manufactured to meet Japanese Standards



Round Travelling C

able


Components are the same as the JIS cableslisted below except forthe steel central support.

Component Specifications


Stranded ConductorsBunch-stranded baresoft drawn copper, insulated with coloured70° C flame-retardantPVC identified by insula-tion colour or a combina-tion of insulation colourand numerical markingsappearing at least 13times per meter.




Jacket70° C PVC specificallycompounded for flexibility and abrasionresistance. Polyurethane(PUR) jackets are avail-able upon request forstandard cables as well.

Part Number Product Code Number/Size Max. Hang Length Cable Nom. OD Cable Net Weightof Conductors meters mm kg/km

18-440-31 J 40-0.75 mm2 JIS 40 / 0.75 mm2 61 19.3 554


Super-Flex® Travelling Cable/300VSteel Center manufactured to meet Japanese Standards



18-440-32 WS 40-0.75 mm2 JIS 40 / 0.75 mm2 2.4 174 19.6 598





18-037-99 CWS 60 JIS 4 / 2.0 mm2 4.0 209 34.0 150936 / 0.75 mm2


18-074-32 CWS 74 JIS 20 / 2.0 mm2 6.4 275 39.0 218238 / 0.75mm2




Complies with

pertinent sections

of Japanese

Standards

JIS 3408



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Round travelling cables can be connectorized for faster installation. Round cable installation kits save time and money. Call your distributor for details.


Part Number Product Code Number/Type • Size Steel Core Dia. Max. Hang Length Cable Nom. OD Cable Net Weightof Shielded Pairs mm meters mm kg/km

18-301-15 WSCC 2x20 SH 2 sh. pair / 0.5 mm2 • 20 AWG 2.4 275 19.1 298




Denotes Austel compliance of shielded pairs.




Part Number Product Code Number/Type • Size of Steel Core Dia. Max. Hang Length Cable Nom. OD Cable Net WeightConductors & Shielded Pairs inches • mm meters mm kg/km

18-441-12 CWS 47 4 / 2.0 mm2 • 14 AWG 4.0 275 30.5 114741 / 0.75 mm2 • 18 AWG1 sh. pair / 0.5 mm2 • 20 AWG

18-059-12 CWS 59 4 / 2.0 mm2 • 14 AWG 4.0 241 31.0 131749 / 0.75 mm2 • 18 AWG3 sh. pair / 0.5 mm2 • 20 AWG

18-X74-12 CWS 74 20 / 2.0 mm2 • 14 AWG 4.0 150 39.1 212238 / 0.75 mm2 • 18 AWG8 sh. pair / 0.5 mm2 • 20 AWG




Steel Central SupportPreformed, flexible, lowtorsion, zinc-coated steelwire rope meeting appli-cable portions of USMilitary Specification MIL-W-83420, insulated with60/70° C flame-retar-dant PVC and coveredwith a rayon or cottonbraid.

Stranded ConductorsBunch-stranded baresoft drawn copper, insu-lated with 60/70° Ccoloured, flame-retardantPVC complying withANSI/ ASTM, UL and CSArequirements and codes,identified by insulationcolour or a combinationof insulation colour andnumerical markingsappearing thirteen timesper meter.

Shielded PairsComposed of insulatedconductors, braided with36 AWG bare copper for85% coverage, and jack-eted with 60/70° Ccoloured, flame-retardantPVC.




Jacket60/70° C PVC specifical-ly compounded for flexi-bility and abrasion resist-ance. UL VW-1 and CSAFT1 flame rated through-out. Polyurethane (PUR)jackets are availableupon request.

Super-Flex® Travelling Cable/Type ETT/300VSteel Center to meet UL, CSA, NEC and Austel standards

with Shielded Pairs Only

UL Listed

CSA Certified

NEC Compliant

Austel as Indicated


Round Travelling C

able



Part Number Product Code Number/Type • Size of Steel Core Dia. Max. Hang Length† Cable Nom. OD Cable Net WeightConductors & Shielded Pairs mm meters mm kg/km

18-X05-13 CSX 5 3 / 2.0 mm2 • 14 AWG 4.0 275 25.4 6852 coax /RG6/U

18-309-13 CSX 9 4 / 2.0 mm2 • 14 AWG 4.0 275 26.7 7232 sh. pairs / 0.5 mm2 • 20 AWG1 coax /RG6/U

18-214-13 CSX 14 6 sh. pairs / 0.5 mm2 • 20 AWG 4.0 275 26.9 8482 coax /RG6/U

18-X36-13 CSX 36 17 / 2.0 mm2 • 14 AWG 6.4 275 40.9 18918 sh. pairs / 0.5 mm2 • 20 AWG3 coax /RG6/U

18-X46-13 CSX 46 11 / 2.0 mm2 • 14 AWG 4.0 208 36.6 152522 / 0.75 mm2 • 18 AWG6 sh. pairs / 0.5 mm2 • 20 AWG1 coax /RG6/U

18-L46-34 CSX 46A LO 11 /1.5 mm2 4.0 212 38.3 149418-H46-34 CSX 46A HI 22 /0.75 mm2

6 sh. pairs /0.5 mm2

1 coax /RG6/U

NOTE ON CSX 46A LO: 1.5 mm2 conductors are numbered 1 to 11. 0.75 mm2 conductors are numbered 1 to 22.

NOTE ON CSX 46A HI: 1.5 mm2 conductors are numbered 12 to 22. 0.75 mm2 conductors are numbered 23 to 44.

18-X47-13 CSX 47 4 / 2.0 mm2 • 14 AWG 4.0 226 34.3 140830 / 0.75 mm2 • 18 AWG6 sh. pairs / 0.5 mm2 • 20 AWG1 coax /RG6/U

18-147-13 CSX 47C 7 / 2.0 mm2 • 14 AWG 6.4 275 40.0 185019 / 0.75 mm2 • 18 AWG10 sh. pair / 0.5 mm2 • 20 AWG1 coax /RG6/U

18-247-13 CSX 47 O 8 / 2.0 mm2 • 14 AWG 4.0 196 35.8 162230 / 0.75 mm2 • 18 AWG4 sh. pair / 0.5 mm2 • 20 AWG1 coax /RG6/U




RG6/U is the standard coaxial cable used in CSX-series Super-Flex cables and the preferred cable for CCTV purposes. RG11/U coax is available as an option. See page 14 for specifics on these cables.



Stranded ConductorsBunch-stranded baresoft drawn copper, insu-lated with 60/70° Ccoloured, flame-retardantPVC complying withANSI/ ASTM, UL and CSArequirements and codes,identified by insulationcolour or a combinationof insulation colour andnumerical markingsappearing thirteen timesper meter.


Coax CablesRG6/U style with 20AWG stranded copperconductor and cellularpolyethylene dielectric.Shield is tinned copperbraid and overall alu-minum foil. Jacket isflame-retardant PVC.






with Power/Signal, Shielded Pairs and/or Coax

UL Listed

CSA Certified

NEC Compliant

Austel as Indicated

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Stranded ConductorsBunch-stranded baresoft drawn copper,insulated with 60/70° Ccoloured, flame-retardantPVC complying withANSI/ ASTM, UL and CSArequirements and codes,identified by insulationcolour or a combinationof insulation colour andnumerical markingsappearing thirteen timesper meter.


Coax CablesRG6/U style with 20AWG stranded copperconductor and cellularpolyethylene dielectric.Shield is tinned copperbraid and overall alu-minum foil. Jacket isflame-retardant PVC.






with Power/Signal, Shielded Pairs and/or Coax

UL Listed

CSA Certified

NEC Compliant

Austel as Indicated

Part Number Product Code Number/Type • Size of Steel Core Dia. Max. Hang Length Cable Nom. OD Cable Net WeightConductors & Shielded Pairs mm meters mm kg/km

18-X53-13 CSX 53 4 / 2.0 mm2 • 14 AWG 4.0 217 34.0 146645 / 0.75 mm2 • 18 AWG1 sh. pair / 0.5 mm2 • 20 AWG2 coax /RG6/U

18-X55-38 CSX 55 A 4 / 2.0 mm2 • 14 AWG 4.0 178 39.9 178046 / 0.75 mm2 • 18 AWG2 sh. pairs / 0.5 mm2 • 20 AWG1 coax /RG6/U

NOTE ON CSX 55 A: 2.0 mm2 • 14 AWG conductor #3 is lavender. 0.75 mm2 • 18 AWG conductors numbered 1 to 10 are pink. All conductors have thicker insulation than required by UL/CSA standards.






RG6/U is the standard coaxial cable used in CSX-series Super-Flex cables and is used primarily for CCTV applications.75 ohm, UL listed, CSA certified. Center conductor is 20 AWG • 0.5mm2 soft drawn stranded copper insulated with cellular polyethylene, wrapped with aluminum tape, braided with tinned copper and jacketed with flame-retardant PVC.



RG11/U is available as an option on CSX-series Super-Flex cables and is used primarily for CCTV applications.75 ohm, UL listed. Center conductor is 16 AWG • 1.3mm2 soft drawn stranded copper insulated with cellular polyethylene, braided with bare copper for 97% coverage, and jacketed with flame-retardant PVC.




Round Travelling C

able




Steel Central SupportPreformed, flexible, low torsion, zinc-coated,steel wire rope insulatedwith halogen-freepolyurethane and cov-ered and covered with arayon or cotton braid.

Stranded ConductorsBunch-stranded baresoft drawn copper, insulated with black 90°Chalogen-free polyoleifn,identified by numericalmarkings appearing atleast 13 times permeter.




JacketHalogen-freepolyurethane.

Part Number Product Code Number/Size of Steel Core Dia. Max. Hang Length† Cable Nom. OD Cable Net WeightConductors & Shielded Pairs mm meters mm kg/km

18-HF2-99 HFWS40-0.75 mm2 40 /0.75 mm2 3.2 274 24.1 779

18-HF1-99 HFCWS 63 4 /2.0 mm2 4.0 121 35.3 165849 /0.75 mm2


18-Z74-99 CWS74HF 20 /2.0 mm2 4.0 150 40.1 211938 /0.75 mm2


18-050-99 CSBS50HF 13 /2.0 mm2 4.0 216 34.4 146725 /0.75 mm2


18-153-99 CSBS53HF 25 /0.75 mm2 4.0 205 38.9 154814 sh. pairs /0.5 mm2



Super-Flex® Travelling Cable/300VHalogen-free/Steel Center


Halogen-free

to meet intent

of relevant

standards

Strand visefirmly securessteel centralsupport cable

Steel bracketwith welded steelsupports safelybears cable weight

Stainless steelhose clampskeep cable fromtwisting

Curved bracketcradles cable

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Universal Hanging Systemfor Steel Center Travelling Cable Installations

US Patent Number 5,080,199

Part Steel Core Dia. No. of Max. per Cable LoadNumber mm Cables Held kg

3/32-1 SBKT 2.4 1 cable 227

5/32-1 SBKT-R 4.0 1 cable 318

5/32-2 SBKT-R 4.0 2 cables 318

1/4-1 SBKT 6.4 1 cable 568

1/4-2 SBKT 6.4 2 cables 568

1/8-1 SBKT 3.2 1 cable 227

The Universal Hanging System is based around our patented Steel-Core Hanging Device which is designed to solidly grip and support the steel wire support member. It also safely secures the cable to the welded steel bracketthus preventing rotation.

The Universal Hanging System is a safe and effective unit that saves time and labor. It also has the added benefit of not having to bend (and possibly compromise) the steel support as required in other termination methods.

The Universal Hanging System is available in one and two cable configurations and comes as a kit with all installation hardware. Order two kits per cable, one for the car and one for the hoistway.


Round Travelling C

able

Mesh Grips Stainless Steelfor travelling cable with maximum hanging lengths of 61 m

Single Eye/Single Weave/Split Rod


Stainless SteelTHESE GRIPS AREINTENDED FOR LOWRISE INSTALLATIONSONLY! A 4:1 safety factorhas been applied to themaximum load.

NEVER EXCEED THEMAXIMUM LOAD.

To maintain original gripset, the base of all gripsshould be secured withseveral wraps of vinyltape.

Installations of over 40stories should utilize theheavy duty double-weave grips for back-uppurposes ONLY and notas the primary hanger.

Part Number Cable Dia. Range Maximum Load* Eye Length Nom. Mesh Lengthcm kg mm mm

024-03-014 1.60 to 1.88 186 203 216

024-03-015 1.91 to 2.51 186 203 267

024-03-017 2.54 to 3.15 240 229 317

024-03-018 3.18 to 3.78 408 254 368

024-03-019 3.81 to 4.42 408 305 394

Double Eye/Double Weave/Closed Mesh


024-20-1504 2.54 to 3.15 545 305 356

024-20-1470 3.18 to 3.78 745 305 381

024-20-1510 3.81 to 4.42 755 305 432

024-20-1499 4.45 to 5.05 818 305 483

024-20-1542 5.08 to 6.35 818 305 533

Double Eye/Double Weave/Split Laced


024-20-1284 1.91 to 2.51 282 102 330

024-20-1285 2.54 to 3.15 364 102 356

024-20-1286 3.18 to 3.78 364 102 381

024-20-1287 3.81 to 4.42 364 102 432

024-20-1500 4.45 to 5.08 818 305 483

Double Eye/Single Weave/Split Rod


024-03-005 2.54 to 3.15 241 127 317

024-03-006 3.18 to 3.78 409 127 368

024-03-007 3.81 to 4.42 409 127 394

024-03-008 4.45 to 5.08 545 152 419

Jute Core Travelling Cable Hangerfor installing round cable grips

Part Number Description

HGRJC-8 Supports grips used to hold jute cables - 20 cm clear between brackets

Com

pens

atin

g C

able


Whisper-Flex cables can be factory-stripped for faster installation; order WFSTRIP1.5L for 11/2

exposed links and WFSTRIP3L for three exposed links.Whisper-Flex installation guides are available. Call for details.

Part Number Product Code Cable Weight Chain Trade Size Cable Nom. OD Max. Hang Length Rec. Nom. Loop Widthkg/m mm mm meters mm

18-075-97 WF075 1.1 5 22 80/183* 540

18-010-97 WF10 1.5 5 29 80/183* 610

18-015-97 WF15 2.2 7 35 80/183* 610

18-020-97 WF20 3.0 7 38 80/158* 660

18-025-97 WF25 3.7 8 41 80/183* 660

18-030-97 WF30 4.5 8 45 80/154* 660

18-035-97 WF35 5.2 10 49 80/183* 690

18-040-97 WF40 6.0 10 52 80/162* 690

*NOTE: Use of JCCML installation kits limits maximum hang length to 80 metres. Longer maximum hang lengths are possible with JCC installation kits.

Whisper-Flex cable provides smooth operation attemperatures of -15° C to +60° C, and can beused for elevators with rated speeds of up to 3.6m/sec.

Support brackets, U-bolts, S-hooks, heavy-dutystainless steel grips and/or other devices shouldbe used to ensure safe installations. See page26 for details on this hardware.

Draka EP dampening devices are recommendedto minimize cable sway for car speeds above 1.8m/sec. See pages 27 and 28 for information onthese devices.

This diagram shows the approximate placementof components for a Whisper-Flex cable installa-tion. Refer to the Whisper-Flex CompensatingCable Installation Guide for exact instructions oninstallation procedures.

Draka EP can help you determinewhich size of Whisper-Flex cable to use. Call your regional representativeand have the following information ready:

1) number of hoist ropes per car

2) outer diameter of the hoist ropes

3) stranding of the hoist ropes (i.e. 8 x19, 8 x 25...)

4) car roping (i.e. 1:1, 2:1, other...)

5) number of Whisper-Flex cables per car

6) length of Whisper-Flex cable needed


ChainLow carbon, electrically -welded proof coil chain.Each link is proof testedat two times the workingload limit.

FillerMetallic bead/polyvinylchloride mixture addsmass and forms a roundcross-section.

Jacket70° C flame-retardantpolyvinyl chloride thatresists oxidation, weath-ering, solvents, chemi-cals and flame.

Whisper-Flex®

Compensating Cable

US Patent Number 4,716,989

Safety U-bolt

Counter-weight

Car center

Car SupportBracketS-hook

CounterweightSupport Bracket

Kellemsgrip

Swayless (shown) or Super SwaylessDampening Devices with rail and floormounting brackets are available

Safety Loop size is0.6 - 1.0 metres

Loop diameterdepends on

cable diameter

Allow 1 metre

Cable Tie

JCCMLWHISPER-FLEXINSTALLATIONKITS USE U-BOLTSINSTEAD OF SUPPORT BRACKETS(see p.26)


Com

pensating Cable

Cables can be factory-stripped for faster installation. For Whisper-Flex, order WLSTRIP1.5L for11/2 exposed links and WLSTRIP3L for three exposed links. For QuietLink II, order QLSTRIP1.5Lfor 11/2 exposed links and QLSTRIP3L for three exposed links.


JCCML kits use 1 stainless steel grip to form thesafety/adjustment loop.See page 26 for techni-cal specifications ongrips.

They also contain3 U-bolts (includes nuts and washers) and 1 S-hook.

JCC KITS use 1 stainless steel grip to form the safety/adjustmentloop. See page 26 fortechnical specificationson grips.

They also contain 2 Support Brackets(includes grade 8 nuts,bolts, lockwashers andhardened washers), 1 U-bolt (includes nutsand washers), and 1 S-hook.

Whisper-Flex Installation KitsMetric and Imperial Sizes

JCCML Installation Kits for Whisper-Flex Cables (Metric Components)

Part Number For Use U-bolt S-hook Grip 19 mm black electrical tapeon Cable Part No. Part No. Part No. Part No.

JCCML-10 WF075 & 10 n/a 79-011 024-20-1504 16-005

JCCML-15 WF15 n/a 79-013 024-20-1470 16-005

JCCML-20 WF20 n/a 79-013 024-20-1510 16-005

JCCML-25 WF25 n/a 79-016 024-20-1510 16-005

JCCML-30 WF30 & 35 n/a 79-016 024-20-1499 16-005

JCCML-40 WF40 n/a 79-016 024-20-1542 16-005

JCC Installation Kits for Whisper-Flex Cables (Imperial Components)

Part Number For Use Support Bracket U-bolt S-hook Grip 3/4” black electrical tapeon Cable Part No. Part No. Part No. Part No. Part No.

JCC-10 WF075 & 10 n/a n/a 79-011 024-20-1504 16-005

JCC-15 WF15 n/a n/a 79-013 024-20-1470 16-005

JCC-20 WF20 n/a n/a 79-013 024-20-1510 16-005

JCC-25 WF25 n/a n/a 79-016 024-20-1510 16-005

JCC-30 WF30 n/a n/a 79-016 024-20-1499 16-005

JCC-35 WF35 n/a n/a 79-016 024-20-1499 16-005

JCC-40 WF40 n/a n/a 79-016 024-20-1542 16-005

THESE COMPONENTS ARE SPECIFICALLY DESIGNED FOR THEINSTALLATION OF DRAKA EP COMPENSATING CABLES. ONLYTHE S-HOOK AND GRIP ARE AVAILABLE SEPARATELY.

JCCML KITS use U-boltsto support the cable at thecar and the counterweight.

JCCML INSTALLATIONKITS PERMIT A MAXIMUM HANGLENGTH OF 80 METRES.

JCC KITS use SupportBrackets to support thecable at the car and thecounterweight.

JCC INSTALLATION KITSPERMIT A MAXIMUMHANG LENGTH OF 154TO 183 METRESDEPENDING ON THECABLE SIZE. SEE PAGE22 FOR DETAILS.

THESE COMPONENTS ARE SPECIFICALLY DESIGNED FOR THEINSTALLATION OF DRAKA EP COMPENSATING CABLES. ONLYTHE S-HOOK AND GRIP ARE AVAILABLE SEPARATELY.

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16-075-97 QL075 1.12 6.0 24 180/80* 610

16-010-97 QL10 1.49 6.5 29 180/80* 610

16-015-97 QL15 2.24 7.0 35 180/80* 610

16-020-97 QL20 2.98 9.0 38 180/80* 660

16-025-97 QL25 3.73 10 42 180/80* 660

16-030-97 QL30 4.47 11 44 180/80* 660

16-035-97 QL35 5.22 12 48 180/80* 690

16-040-97 QL40 5.96 13 52 180/80* 690

QuietLink II cable provides smooth operation at temperaturesof -15° C to +60° C, and can be used for elevators with ratedspeeds of up to 3.5 m/sec. It is similar in construction toWhisper-Flex only without the metallic beads in the filler/jack-et.

Support brackets, U-bolts, S-hooks, heavy-duty stainlesssteel grips and/or other devices should be used to ensuresafe installations. See page 26 for details on this hardware.

Draka EP dampening devices are recommended to minimizecable sway for car speeds above 1.78 m/sec. See pages 27and 28 for information on these devices.

This diagram shows the approximate placement of compo-nents for a QuietLink II cable installation (similar to those inthe Whisper-Flex Installation Guide). Refer to the Whisper-Flex Installation Guide for exact instructions on installationprocedures.

Draka EP can help you determine which size of QuietLink II cable to use. Provide the same information as you would for Whisper-Flex compensation cables as seen on page 22.

*QuietLink II’s hanging length depends on the type of supporthardware being used.


ChainLow carbon, electricallywelded steel proof testedchain.

FillerPolyvinyl chloride (PVC)adds mass and forms around cross-section.

QLII KITS use 1 stainless steel grip toform the safety/adjust-ment loop. See page 26for technical specifica-tions on grips.

They also contain 3 U-bolts (includes metricnuts and washers), and 1shackle.

QuietLink™ IICompensating Cable and Installation Kits

Lift U-boltwith shackle

Counter-weight

Car center

CounterweightU-bolt

Grip

Swayless (shown) orSuper SwaylessDampening Deviceswith rail and floormounting bracketsare also available


cable diameter

Allow 1 metre

Adjustment Loop size is0.6 - 1.0 metres

MainU-bolt

QLII Installation Kits for QuietLink II Cables (Metric Components)

Part Number For Use U-Bolt Shackle Grip Max. Hang Lengthon Cable Part No. Part No. Part No. meters

IQL10 QL075 & QL10 U-M6 SH-M8 HST 075/100 80

IQL15 QL15 U-M8 SH-M10 HST 150/200 80

IQL20 QL20 U-M10 SH-M10 HST 150/200 80

IQL30 QL25 & 30 U-M12 SH-M12 HST 250/300 80

IQL40 QL35 & 40 U-M14 SH-M14 HST 350/400 80

THESE COMPONENTS ARE SPECIFICALLY DESIGNED FOR THE INSTALLATION OF DRAKA EP COMPENSATING CABLES.


17-050-97 EB050 0.80 6.0 21 180/80* 280

17-075-97 EB075 1.12 7.0 26 180/80* 280

17-010-97 EB10 1.49 8.0 29 180/80* 300

17-125-97 EB125 1.88 9.0 32 180/80* 300

17-015-97 EB15 2.24 10 36 180/80* 300

17-020-97 EB20 2.98 11 39 180/80* 300

17-025-97 EB25 3.73 13 46 180/80* 300

17-030-97 EB30 4.47 14 50 180/80* 320

17-035-97 EB35 5.22 15 53 180/80* 320

17-040-97 EB40 5.96 16 56 180/80* 320

Easy-Balance chain provides quiet operation at tempera-tures of -15° C to +60° C, and can be used for elevatorswith rated speeds of up to 1.75 m/sec. Low carbon chainis coated with a flexible layer of PVC for quiet operation.

No shallow pit kits or special hardware (other than the rec-ommended U-bolts) are required with Easy-Balance com-pensation chain. Dampening devices are not needed.

This diagram shows the approximate placement of compo-nents for an Easy-Balance chain installation. Refer to theWhisper-Flex Compensating Cable Installation Guide (usingthe JCC-CHN attachment option) for exact instructions oninstallation procedures.

Draka EP can help you determine which size of Easy-Balance chain to use. Provide the same information asyou would for Whisper-Flex compensation cables as seen on page 22.

*Easy-Balance’s hanging length depends on the type ofsupport hardware being used


ChainLow carbon, electricallywelded steel proof testedchain.

CoatingPolyvinyl chloride (PVC)helps silence the chainduring operation.

Easy-Balance kitscontain 2 U-bolts(includes metric nuts andwashers).

Easy-Balance™

Compensating Chain and Installation Kits


chain diameter

Car SupportU-Bolt

Counter-weight

CounterweightU-bolt

Installation Kits for Easy-Balance Chain

Part Number For Use U-Bolt Max. Hang Lengthon Cable Part No. meters

IEB050 EB050 U-M6 80

IEB075 EB075 U-M8 80

IEB125 EB10, EB125 U-M10 80

IEB20 EB15, EB20 U-M12 80

IEB40 EB25, EB30, EB35, EB40 U-M14 80

THESE COMPONENTS ARE SPECIFICALLY DESIGNED FOR THE INSTALLATION OF DRAKA EP COMPENSATING CABLES.


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pensating Cable

Compensating Cable Installation Hardware Designed Specifically for Draka EP Cables

Stainless Steel Grips Double Eye/Double Weave/Closed Mesh

Part For use on Nom. Overall LengthNumber Cables mm

024-20-1504 WF10 356

024-20-1470 WF15 381

024-20-1510 WF20 & 25 432

024-20-1499 WF30 & 35 483

024-20-1542 WF40 533

HST 075/100 QL075 & 10 710

HST 150/200 QL15 & 20 710

HST 250/300 QL25 & 30 710

HST 350/400 QL35 & 40 710

Steel U-bolt (not available separately)

Part For use on Dim. A Dim. B Dim. C Dim. DNumber Cables mm mm mm mm

n/a WF10 to 40 9.5 121 73 76

n/a QL075 & 10, EB050 6.0 114 50 75

n/a QL15, EB075 8.0 112 50 75

n/a QL20, EB10 & 125 10 110 50 75

n/a QL25 & 30, EB15 & 20 12 108 50 75

n/a QL35 & 40, EB25 to 40 14 106 50 75

Support Bracket for Whisper-Flex (not available separately)

Part For use on Dim. A Dim. B Dim. C Dim. D Dim. E Slot F Number Cables mm mm mm mm mm mm

n/a WF 10 127 76 76 13 9.5 13 x 22

n/a WF15 to 30 127 76 76 13 11 13 x 22

n/a WF35 to 40 127 76 76 13 13 13 x 22

Steel S-hook for Whisper-Flex†

Part For use on Dim. A Dim. B Dim. C Dim. D Dim. E Yield StrengthNumber Cables mm mm mm mm mm kg

79-011 WF10 9.5 60.3 19 29 14 544

79-013 WF15 to 20 9.5 70 19 29 13 1088

79-016 WF25 to 40 13.5 76 25 29 15 2177

† Since the S-Hook is designed to yield in order to alleviate possible damage in the event of obstruction, this item is available for replacement purposes.

Steel Shackle for Quiet Link II (not available separately)

Part For use on Dim. A Dim. B Dim. C Dim. DNumber Cables mm mm

n/a QL075 8 1.6 x 20 M6 x 35 mm M6

n/a QL10 12 2.0 x 20 M8 x 45 mm M8

n/a QL15 to 20 12 2.5 x 30 M10 x 50 mm M10

n/a QL25 & 30 12 3.2 x 30 M12 x 50 mm M12

n/a QL35 & 40 16 3.2 x 30 M14 x 60 mm M14

A

B

C

D

SLOTS

A

E

D

B

C

C D B

A

Important Note on Warranty

Compensating cableinstallation hardware wasdeveloped specifically foruse in supporting DrakaEP compensating cable.When used as recom-mended, this supportsystem will ensure safecompensating cableoperation.

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Cables can be factory-stripped for faster installation. For Whisper-Flex, order WLSTRIP1.5L for 11/2 exposed links and WLSTRIP3L for three exposed links. For QuietLink II, order QLSTRIP1.5Lfor 11/2 exposed links and QLSTRIP3L for three exposed links.

Part Number Overall Dimensions Center opening Quantitymm mm

WF-SRD-M 158 x 100 x 70 70 2

WF-SRD-BR brass ring replacement 70 1

Draka EP Swayless dampening devices are recommended for maintain-ing smooth operation of compensating cables for speeds of up to 2.5m/sec.

The purpose of the WF-SRD is to dampen any oscillation or cable swaythat may be generated by cable motion at higher speeds. The dampen-ing device is not usually required but can be used for speeds less than1.8 m/sec. Proper installation requires that compensating cableshould not contact the ring of the dampening device when thecable is stationary. Cable must be centered within the holes.

As the car and counterweight move, the dampening device keeps thecompensating cable in position for optimum operation.

The WF-SRD can be used for Whisper-Flex cable sizes from WF10 toWF30 and for all QuietLink II cables. Draka EP offers mounting bracketsfor easy installation in the elevator pit. Consult the Whisper-FlexCompensating Cable Installation Guide for the installation of dampeningdevices.

For shallow pits not allowing three feet height above cable loop, pleasecall Draka EP for engineering assistance.

These brackets are especially designed to help you toquickly and easily install Swayless devices off the counter-weight guide rails and off the pit floor. They come with allthe necessary hardware, including nuts and bolts.

Swayless® Dampening Devices for installations travelling up to 2.5 m/sec

Swayless Dampening Device (two required per installation) US Patent Number 6,234,277

158 mm

70 mm

100 mm

Hinged Brass Ring I.D.70 mm

49 mm

WF-SRD SWAYLESS DAMPENING DEVICE

Swayless Mounting Brackets


SL-FMB-48 (2) floor-mounted brackets adjustable to 1.2 m height

SL-FMB-2 (2) floor-mounted brackets adjustable to 1.2 m height with (2) Swayless devices

SL-RMB-60 Counterweight rail-mounted bracket adjustable to 1.5 m width

SL-RMB-2 Counterweight rail-mounted bracket adjustable to 1.5 m width with (2) Swayless devices

SL-FMB-2FLOOR MOUNTED BRACKETSINCLUDES SWAYLESS DEVICES

SL-RMB-2RAIL-MOUNTED BRACKETINCLUDES SWAYLESS DEVICES


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pensating Cable

Cables can be factory-stripped for faster installation. For Whisper-Flex, order WLSTRIP1.5L for 11/2 exposed links and WLSTRIP3L for three exposed links. For QuietLink II, order QLSTRIP1.5Lfor 11/2 exposed links and QLSTRIP3L for three exposed links.

Super Swayless® Dampening Devices for installations travelling up to 3.6 m/sec

Super Swayless Dampening Device (two required per installation)

Part Number Overall Dimensions Mounting Hole Dia. Quantitymm mm

WF-RDD2 203 x 203 x 79 13 1

The WF-RDD2 dampening devices are recommended for maintainingsmooth operation of compensating cables for speeds of up to 3.6m/sec.

The WF-RDD2 uses free-turning nylon rollers to contain and dampenany oscillation or cable sway that may be generated by cable motion athigher speeds.

101.6 mm

152.4 mm

15

2.4

mm

10

1.6

mm

50.8 mm

203.2 mm

20

3.2

mm

WF-RDD2 DAMPENING DEVICE

These brackets are especially designed to help you to quickly andeasily install Super Swayless devices off the counterweight guiderails and off the pit floor. They come with all the necessary hard-ware, including nuts and bolts.

Super Swayless Mounting Brackets


SSL-FMB-48 (2) floor-mounted brackets adjustable to 1.2 m height

SSL-RMB-72 Counterweight rail-mounted bracket adjustable to 1.8 m width

SSL-RMB-2 Counterweight rail-mounted bracket adjustable to 1.8 m width with (2) Super Swayless devices

SSL-FMB-48FLOOR-MOUNTED BRACKETS(SHOWN WITH SUPER SWAYLESS DEVICES)

SSL-RMB-2RAIL-MOUNTED BRACKETINCLUDES SUPER SWAYLESS DEVICES

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Wire Rope and Wedge Sockets

Wire Rope


Wire R

ope

Part Application Size Stranding Construction Type Lay Breaking Load Cable Net WeightNumber Newtons kg/m

TBD Hoist 8 mm 8 x 19 Seale Traction Regular 25,200 0.208





TBD Governor 6 mm 8 x 19 Warrington Traction Regular 16,200 0.134



TBD Compensation 10 mm 8 x 25 Filler Wire Traction Regular 44,550 0.357




Wedge Sockets

A

B

Part Number Rope size Overall length (A) Rod length (B)nominal nominal

WSY-38-12 8 mm 44.5 cm 30.5 cm

WSY-38-18 8 mm 60.3 cm 45.7 cm

WSY-38-24 8 mm 76.5 cm 61.0 cm

WSY-12-12 10 to 12 mm 45.7 cm 30.5 cm

WSY-12-18 10 to 12 mm 61.9 cm 45.7 cm

WSY-12-24 10 to 12 mm 77.8 cm 61.0 cm

WSY-12-30 10 to 12 mm 93.7 cm 76.2 cm

WSY-12-36 10 to 12 mm 109.9 cm 91.4 cm

WSY-58-12 16 mm 50.2 cm 30.5 cm

WSY-58-18 16 mm 66.4 cm 45.7 cm

WSY-58-24 16 mm 92.4 cm 61.0 cm

WSY-58-30 16 mm 98.4 cm 76.2 cm

WSY-58-36 16 mm 114.3 cm 91.4 cm

Each wedge socket consists of the socket, rod, wedge, 2 nuts, 1washer, 1 cotter pin and 2 retaining clips.

Draka EP wedge sockets are tested with 8x19 extra high-tractionsteel wire rope and exceed ASME A17.1 Rule 2.20.9 and all otherapplicable safety codes.

Wedge Socket Wedges

Part Size andNumber Description

WS-WEDGE-3812 9.5 mm to 12 mm wedge insert (black)

WS-WEDGE-58 16 mm wedge insert (red)

Wedge Socket Retaining Clips

Part Size andNumber Description

WS-CLIP-38 9.5 mm rope retaining clip

WS-CLIP-12 12 mm rope retaining clip

WS-CLIP-58 16 mm rope retaining clip


PreformingAll wire rope is pre-formed and complieswith EN 12385-2.


SocketCast steel ASTM-A27,Grade 60-30 stressrelieved

RodRolled or forged steelASTM 668

WedgeCast steel ASTM-A27,Grade 60-30

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Super-Duct cables can be connectorized for faster installation. Call for details.


Super-Duct® Hoistway CableUnjacketed

Power and Signal Only/300 - 500V

Part Number Product Code Number/Size Cable Nom. OD Cable Net Weightof Conductors mm kg/km

18-006-61 WOJ6-1.0mm2 6 /1.0 mm2 8.3 94

18-012-61 WOJ12-1.0mm2 12 /1.0 mm2 11.4 188

18-019-61 WOJ19-1.0mm2 19 /1.0 mm2 13.7 298

18-024-61 WOJ24-1.0mm2 24 /1.0 mm2 16.5 377

18-037-61 WOJ37-1.0mm2 37 /1.0 mm2 19.3 581


Insulation colours: #1 to 10/pink - #11 to 20/orange - #21 to 30/tan - #31 to 36/blue - last conductor (ground)/yellow & green.

Power and Signal Only/450 - 750V

Part Number Product Code Number/Size Cable Nom. OD Cable Net Weightof Conductors mm kg/km

18-106-61 WOJ6-1.5mm2 6 /1.5 mm2 9.8 134

18-112-61 WOJ12-1.5mm2 12 /1.5 mm2 13.6 268

18-119-61 WOJ19-1.5mm2 19 /1.5 mm2 16.3 424

18-124-61 WOJ24-1.5mm2 24 /1.5 mm2 19.6 536

18-137-61 WOJ37-1.5mm2 37 /1.5 mm2 22.9 828


Insulation colours: #1 to 10/pink - #11 to 20/orange - #21 to 30/tan - #31 to 36/blue - last conductor (ground)/yellow & green.


Stranded ConductorsBunch-stranded baresoft drawn copper, insulated with coloured70° C flame-retardantPVC), identified by insula-tion colour or a combina-tion of insulation colourand numerical markingsappearing at least 13times per meter.



Specialty Kits/ Services


BIG-HOSS™ Hoistway Obstruction Shield System


BIG-HOSS Hardware Cloth Base Mounting Kit (30 m length)

BIG-HOSS-75 Hardware Cloth Base Mounting Kit (22 m length)

BIG-HOSS-150 Hardware Cloth Base Mounting Kit (45 m length)

The Hoistway Obstruction Shield Systems are used to prevent round and flat elevator travelling cable from repetitively striking obstructions in the hoistway and from crossing over into adjoining hoistways. Their use may help avoid possible interference and extend the life span of the installed elevator cables.

The BIG HOSS kit includes 30 m of the 0.46 m wide shielding material (13 mm mesh hardware cloth)and all the mounting hardware needed to attach the shield within the hoistway. All components are shipped in a single bag.

The LIL HOSS kit includes an additional 30 m of the shielding material and all the mounting hardware needed to attach the shield to the top of the BIG HOSS system and walls of the hoistway. Like the BIG HOSS, all LIL HOSS components are shipped in a single bag.

LIL-HOSS™ Hoistway Obstruction Shield System Extensions


LIL-HOSS Hardware Cloth Extension Mounting Kit (30 m length)

LIL-HOSS-75 Hardware Cloth Extension Mounting Kit (22 m length)

LIL-HOSS-150 Hardware Cloth Extension Mounting Kit (45 m length)

BIG TOC and LIL TOC - Top Of Car Safety Rails

Part Number Description Orientation Size Range (min > max) Matching Toe-boardWidth (m) Length (m) Part Number

100-01 LIL-TOC front opening 1.45 >2.08 1.45 >2.08 100-01TB

100-03 BIG-TOC 60 front opening 1.75 >3.00 1.75 >3.00 100-03TB

100-05 BIG-TOC 72 front opening 1.75 >3.00 2.06 >3.30 100-05TB

100-07 LIL-TOC front and rear opening n/a 1.45 >2.08 100-07TB

100-09 BIG-TOC 60 front and rear opening n/a 1.75 >3.00 100-09TB

100-11 BIG-TOC 72 front and rear opening n/a 2.06 >3.30 100-11TB



100-17 LIL-TOC front opening 1.45 > 2.08 1.14 >1.78 100-17TB

100-19 Extension kit front opening n/a n/a n/a

100-20 Extension kit front and rear opening n/a n/a n/a

BIG-TOC and LIL-TOC (Top Of Car) safety rail kits install on top of freight and passenger traction elevators to create a safer and more secure car-top environment for both people and their tools. These permanent guardrail kits are easy to install and quickly adjust to the required size.

They are adaptable to both front-opening and front-and-back opening car types. An optional debris net serves as an added measure to prevent the loss of tools and other important items.

All rails, bolts, nuts and hardware are included. The mesh debris shield is optional. The major siderail components come pre-assembled. Installation generally takes under an hour.

BIG HOSS™

SUGGESTEDPLACEMENT

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Connectorization for Travelling and Hoistway Cables

Using Draka Elevator Products’ Connectorization Services can result in a faster, lower cost installation. Per your specifications hoistway cables, travelling cables and wiring harnesses can be fitted with modular connectors that simply snap into place in the field.

Connectorization ensures that cables and harnesses are quickly, easily and accurately installed. Colour-coded connectors assure positive conductor identification. All connectorized cable products are 100% post-fabrication tested for total customer satisfaction.

To order, call Draka Elevator Products Customer Service. For best results, send an engineering drawingof the connectorized cable/harness and/or a sample of the harness. Draka EP will provide a quote anda lead-time, followed with a finished sample (upon request) for inspection.

Installation Kits - Complete kits for total hoistway cable installation

Installation kits contain many of the items required for a cable installation, packaged into one convenient shipment.

The contents of an installation kit are as varied as the jobsite to which they are shipped. They may include travelling and hoistway cables cut-to-length and connectorized, compensation cables cut-to-length and stripped, hangers, guides -even tools. Call your Draka Elevator Products customer representative for details and pricing.


Tools

Tools

FCJ Stripper Super PeelerPart Description StandardNumber Packaging

36-135-M1 Stripper 1

36-138 Replacement blades 6

36-139-M1 Replacement blade guide 1

Faster and safer than the utility knifeit replaces, the FCJ stripper makeseasy work of stripping jackets from flatcables. A rigid, ergonomic handle fitsthe worker’s hand and protects it fromcuts and skinned knuckles.

The blade is housed in an L-shaped hardenedsteel guide that eases the stripping operation whilekeeping the blade and fingers from touching. Twoextra blades are included and stored withinthe handle. And since the blades arecommon Schick™ injector-type, they canbe economically replaced.

Part Description StandardNumber Packaging

36-146 For cable diameters 19 to 32 mm 1

36-147 For cable diameters 32 to 51 mm 1

36-148 Replacement blade for Super Peelers 1

Easy to calibrate and use, this unique cable ‘peeler’ allows you to pre-cisely score round traveling cable jackets for fast removal without nick-ing the conductors underneath. The spring-loaded blade can be adjust-ed for depths of 0.5 to 1.8 mm just by turning the dial.

Steel Core CuttersPart StandardNumber Packaging

36-178 1

High-leverage cutters with Swiss-made carbide steelblades that make quick work of the steel reinforce-ment cable found in travelling cables. Plastic-coatedhandles for comfort and gripability. Blades lock in aclosed position for better fit in a toolbelt.

Flexi-Peeler ™

Part Description StandardNumber Packaging

36-060 Flexi-Peeler 1

36-061 Flexi-Peeler Replacement Blade 1

36-175 Roto-Peeler Replacement Blade 1

The Flexi-Peeler jacket cutter allows you to easily adjust and lock-inthe required cutting depth to cleanly strip away cable jackets yetleave the conductor insulation undisturbed. The blade can also bepositioned to allow circular, spiral and longitudinal jacket cuts. Anincluded second bracket permits you to strip cables from 4.5mm to 40 mm in diameter.

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Pendant Stations and Switchesassembled by Draka Elevator Products

Five-button Pendant Stations (Up, Down, Common, Locking Stop and Tubular Key Switch)

Part Description Cable Length Termination(s)Number m

PEND-5W-T Pendant station with pigtail 4.6 loose wires

PEND-5W-TC Pendant station with pigtail 4.6 connector

PEND-15-1 Cable extension 4.6 connector/wires

PEND-50-1 Cable extension 15.2 connector/wires

PEND-15-2 Cable extension 4.6 connector/connector

PEND-50-2 Cable extension 15.2 connector/connector

PEND-5W-TG Pendant station with pigtail and GFCI 4.6 loose wires

PEND-5W-TGC Pendant station with pigtail and GFCI 4.6 connector

PEND-5 series pendant stations are made of rugged high-impact plastic for both durability and electrical safety.Keyed lockout and two-handed operation further increase their safe usage. Options include a 4.6 meter pigtail;GFCI (Ground Fault Circuit Interrupter) on the pigtail; connectorized pigtails; and modular cable extensions ofeither 4.6 meters or 15.2 meters.

Stop Switches

Part Description QuantityNumber

EN418 Locking Stop Switch 1

EN418 stop switches use a push-pull action for sure, safe operation. A four-prong guard helps prevent accidental engagement of the switch.Large diagrams printed on the switch show clearly which are the ON and STOP positions, while indicator windows on the button show‘green for go’ when the switch is in the ON position and ‘red for stop’ when in the STOP position.

Limit Switches manufactured by Giovenzana

Part DescriptionNumber

FT140X11 Limit switch with adjustable angular roller1 NO and 1 NC contactsRated for 400V AC @ 1.8A, 24V DC @ 2.8A

FT141X11 Limit switch with angular roller1 NO and 1 NC contactsRated for 400V AC @ 1.8A, 24V DC @ 2.8A

Giovenzana limit switches have tough thermoplastic housings that are sturdy, dust-tight, water-resistant and flame-retardant. They feature a quiet, slow-return action and an electrically-separate double-break contact block.


Electrical Com

ponents

Shaft Lighting Systemsassembled by Draka Elevator Products

Part Description IncludesNumber

Custom order Shaft Light Machine Room Kit Control Box with European power outlet (UK13 amp) and illuminated switch for lights

Custom order Shaft Light Hoistway Kit 36 W Fluorescent lamps with polycarbonate shields

Custom order Shaft Light Pit Kit Light Switch with European power outlet (UK13 amp) and optional stop and alarm switches

The Shaft Light System is a modular series of components that ease installation of a shaft emergency lighting system.

All components are preassembled and have modular Molex connectors for fast and simple assembly. The electrical cablesare 1.5 mm2 size and can be specified with either PVC, rubber or halogen-free jackets. All components are tested prior toshipment and are ready to install. Up to 16 hoistway modules (lamps) can be wired into a single circuit.

The Machine Room Module is a control box that includes the shaft light switch and either a standard European electricaloutlet or UK 13 amp socket outlet. An internal impulse relay activates the system. Cables are provided for mains connec-tion and come with Molex connectors provide quick attachment to the shaft lights. The light switch illuminates when theshaft lighting is activated.

The Hoistway Modules are preassembled 36 watt fluorescent lamps and fixtures (IP 21 rated) protected with polycarbon-ate shields. The units are wired and plug into each other with Molex connectors.

The Pit Module (basic construction) consists of a light switch with a standard European electrical outlet or UK 13 amp sock-et outlet. Optional configurations include the addition of an Emergency Stop Button and an Alarm Button.

Part Description ElectricalNumber Information

LW-ILC3-M-STD Load weighing device with digital output, with 24 - 48 VDC, 3 relays, 6,000 kg capacity, automatic calibration, 250V. 3A contactscompensation cable weight correction (select spacer, clamp and cab display from below)

LW-ILC3-M-020 Load weighing device with analog output, 24 - 48 VDC, 4 relays, like above but with 0-20 mA analog output 250V. 3A contacts

LW-SPACER-12 Spacer, 13 mm for ILC3 n/a

LW-SPACER-58 Spacer, 16 mm for ILC3 n/a

LW-ILC3-CLAMP-3 Clamp, size 3 for ILC3 (16 cm of rope spread) n/a



LW-CABDISPLA-ML Cab display, overload shown by flashing and n/aintermittent buzzing

LW-CABDISPLA-LPM Cab display, load shown by progressively lit LEDs, n/aoverload by intermittent buzzing

The ILC3 load weighing device is a compact, accurate and easily installed unit that provides instantaneous readouts of load conditions through intelligent sensors on the ropes. Two types of cabin-mounted overload displays are available. The ILC3 is accurate to within ±0.5% of load.

Load Weighing Devices by Micelect

Terms and Conditions

Warranty and Ordering Information

All goods offered for sale by Draka Elevator Products, Inc.(hereinafter Draka EP) are offered for sale only on thoseterms and conditions appearing on the reverse side of DrakaEP’s Quotation Order Acknowledgment and/or Invoice forms.A SUMMARY OF THE MORE IMPORTANT PROVISIONS OFTHESE TERMS AND CONDITIONS OF SALE IS REPRODUCEDBELOW.

GeneralAll sales and charges for goods or services sold by Draka EPshall be subject to the terms and conditions set forth onDraka EP Quotation, Order Acknowledgment and/or Invoiceforms. Such terms and conditions shall be the sole and exclu-sive terms and conditions applicable to any sale. Draka EP willnot be bound by any terms and conditions proposed by anybuyer, which are additional to or different from the terms andconditions referred to above.

PricesUnless otherwise agreed to in writing, a buyer shall pay toDraka EP its prices for the goods in effect on the date of ship-ment by Draka EP. All prices are F.O.B. origin apart from thoseexceptions set forth in Draka EP’s Quotation, OrderAcknowledgment or Invoice forms. The prices specified do notinclude sales, use, excise, or similar taxes.

Transportation and RoutingDraka EP shall have the sole control and discretion withrespect to mode of transportation and routing.

Risk of LossThe risk of loss of or damage to the goods shall pass to abuyer at the time Draka EP puts the goods in possession of acommon carrier.

Force MajeureDraka EP shall not be responsible or liable for any delay orfailure to deliver any goods if such delay is deemed by statuteor otherwise as force majeure.

Shipping DatesAll shipping dates are approximate only. No guarantee of anyshipping date is made unless such guarantee and its termsare specifically stated in writing.

Warranties(a) Draka EP’s Type ETT Round Travelling Cable (SUPER-FLEX®) and Compensation Cable (WHISPER-FLEX®) are war-ranted to be free from defects in material and workmanshipfor a period of five (5) years commencing from date of manu-facture by the seller. (b) All goods other than SUPER-FLEXcable manufactured by Draka EP are warranted to be freefrom defects in material and workmanship for a period of one(1 ) year commencing on the date of shipment to buyer.DRAKA EP’S SOLE AND EXCLUSIVE OBLIGATIONS AND LIA-BILITIES UNDER THESE WARRANTIES ARE AND SHALL BELIMITED TO ISSUANCE OF CREDIT FOR OR REPAIR ORREPLACEMENT OF ANY GOODS OR PARTS THEREOF WHICHARE PROVED TO BE OTHER THAN AS WARRANTED, ANDDRAKA EP SHALL HAVE SOLE DISCRETION AS TO WHICH OFTHESE REMEDIES IT SHALL PROVIDE. DRAKA EP SHALL NOTREIMBURSE OR MAKE ANY ALLOWANCE TO BUYER FOR ANYLABOR CHARGES INCURRED BY BUYER FOR REPLACEMENT,ADJUSTMENT, OR REPAIR OF ANY GOODS OR PARTS THERE-OF OR FOR ANY OTHER WORK UNLESS SUCH CHARGES AREAUTHORIZED IN ADVANCE BY DRAKA EP. (c) If any of thegoods on which Draka EP’s warranties have not expired areclaimed to be defective in material or workmanship, Draka EPshall either examine the goods where they are located or, inits sole discretion, issue shipping instructions for return of thegoods or any defective parts thereof, if any goods or partsthereof are returned to Draka EP, the Buyer shall prepay alltransportation charges for such return. (d) Any claim forbreach of Draka EP’s warranties shall conclusively be deemedto be waived unless written notice of such claim is given toDraka EP within ten (10) days after the date on which theclaimed defect is discovered. (e) Draka EP’s warranties shallbe null and void if the original buyer for use transfers owner-ship of the warranted goods, unless Draka EP is notified inwriting of the transfer and of the name and address of the

new owner within fifteen (15) days after the date on whichthe transfer is made. (f) Draka EP’s warranties shall not applyto any goods or parts thereof which have been subjected toany misuses, neglect or accidental damage or which containdefects which are in any way attributable to improper installa-tion or to alterations or repairs made or performed by anyperson or entity not under the control of Draka EP. Further,Draka EP’s warranties shall not apply to any goods or partsthereof which are obtained from manufacturers other thanDraka EP and resold by Draka EP. (g) THE WARRANTIES SETFORTH HEREIN ARE DRAKA EP’S SOLE AND EXCLUSIVE WAR-RANTIES FOR OR RELATING TO THE GOODS. DRAKA EP NEI-THER MAKES NOR ASSUMES ANY WARRANTY OF MER-CHANTABILITY, ANY WARRANTY OF FITNESS FOR ANY PAR-TICULAR PURPOSE, ANY WARRANTY THAT THE GOODS SHALLBE DELIVERED FREE OF THE RIGHTFUL CLAIM OF ANY THIRDPERSON BY WAY OF INFRINGEMENT OR THE LIKE, OR ANYOTHER WARRANTY OF ANY KIND, EXPRESS, IMPLIED, ORSTATUTORY. DRAKA EP NEITHER ASSUMES NOR AUTHORIZESANY PERSON OR ENTITY TO ASSUME FOR IT ANY OTHER LIA-BILITY OR OBLIGATION IN CONNECTION WITH THE SALE ORUSE OF THE GOODS, AND THERE ARE NO ORAL AGREE-MENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THESALE OF THE GOODS. (h) DRAKA EP’S WARRANTIES, OBLIGA-TIONS AND LIABILITIES AND BUYER’S REMEDIES SET FORTHHEREIN ARE LIMITED TO THEIR PRECISE TERMS. DRAKA EPSHALL NOT BE LIABLE FOR ANY DAMAGES OF ANY KIND,INCLUDING, WITHOUT LIMITATION, SPECIAL, INCIDENTAL, ORCONSEQUENTIAL DAMAGES, FOR, RESULTING FROM OR INCONNECTION WITH ANY BREACH OF WARRANTY. THE OBLIG-ATIONS AND LIABILITIES OF SELLER AND THE REMEDIES OFBUYER SET FORTH HEREIN SHALL BE THE BUYER’S SOLEAND EXCLUSIVE REMEDIES FOR, RESULTING FROM OR INCONNECTION WITH DRAKA EP’S WARRANTIES OR ANYBREACH THEREOF.

CancellationOrders may be cancelled only with Draka EP’s written con-sent.

TermsFull payment due within thirty (30) days of invoice date.

ConditionsAs stipulated on our acknowledgments and invoices.

Freight and InsuranceF.O.B. origin.

All catalogued items are generally in stock and available forimmediate delivery. Call Draka EP for the name of the distribu-tor nearest you.

Draka EP reserves the right to improve, enhance, or modifythe features and specifications of Draka EP products withoutprior notification.

Trademark InformationWhisper-Flex, QuietLink II, Easy-Balance, Super-Flex, Super-Duct, Draka Elevator Products and the Draka Globe designare registered trademarks of Draka Elevator Products, Inc. Allother trademarks are the properties of their respective own-ers.

©2003 Draka Elevator Products, Inc. - All Rights Reserved

May 2004

Sales Terms and Conditions

Warranty Conditions

Ordering Information


Eng Cat

Documents

longer hang

wound synthetic

numerical

military specification

military specification

stranded conductors

universal

reduces conductor