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Energy conservation in gensets installed in comsats lahore

Jun 27, 2015

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Technology

Muhammad Abbas

This presentation is regarding 'Energy Conservation', presented to our respected teacher Prof. Dr. Moinuddin Ghauri.
It is a small scale design of a heat recovery system made on gensets installed in CIIT Lahore Campus. This shows how heat lost to the environment can be saved. Although the quamtum of heat on a 50 kVA genset may not be significant, but it is a demo of bigger installations which, if installed in an industry with its own power generation system, can give huge monetary benefits.
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Page 1: Energy conservation in gensets installed in comsats lahore
Page 2: Energy conservation in gensets installed in comsats lahore

Energy Conservation in Gensets Installed in COMSATS Lahore

Page 3: Energy conservation in gensets installed in comsats lahore

Group Members

• Kashif Arif SP10-BEC-020• Muhammad Bin Abbas SP10-BEC-025• Muhammad Hamza SP10-BEC-027• Usman Ali SP10-BEC-034• Raheel Wasim SP10-BEC-038• Zaheer Mazhar SP10-BEC-052

Page 4: Energy conservation in gensets installed in comsats lahore

Intro

• Reason of Presentation– Energy Crisis– Energy Loss

Page 5: Energy conservation in gensets installed in comsats lahore

Presentation Overview

• Sankey diagram• System’s Specifications• Heat Losses In the System• Solutions to Heat Losses• Summary

Page 6: Energy conservation in gensets installed in comsats lahore

A Sankey Diagram

Page 7: Energy conservation in gensets installed in comsats lahore
Page 8: Energy conservation in gensets installed in comsats lahore

Genset Design Specifications

• Consists of a diesel engine coupled with an electric generator

• Specifications:– 6 in line cylinders– 6000 cc diesel engine– Engine Speed: 1500 rpm– Fuel consumption: 22.8 litres/hr

Page 9: Energy conservation in gensets installed in comsats lahore

Gas Flow Rates

• Radiator cooling air flow: 192 ft3/min• Combustion air flow: 6 ft3/min• Exhaust gas air flow: 17.6 ft3/min

Page 10: Energy conservation in gensets installed in comsats lahore

Exhaust gas temperature: 585 oC

Page 11: Energy conservation in gensets installed in comsats lahore

Heat Losses (kJ/hr)

• Heat rejected to:– Exhaust system: 249,000– Water & lube oil: 251,000– Radiation to room: 174,000

Page 12: Energy conservation in gensets installed in comsats lahore
Page 13: Energy conservation in gensets installed in comsats lahore

List of All Energy Losses

• Flue gas loss• Loss to coolant and lubricating oil• Radiation loss• Vibration loss• Sound loss

Page 14: Energy conservation in gensets installed in comsats lahore

Solutions to Energy Losses

Heat exchanger around the exhaust pipe

Employ an absorption refrigeration system

Install micro turbines for tapping the kinetic energy of flue gases

Buoyancy of flue gases can also be used

Page 15: Energy conservation in gensets installed in comsats lahore

Solutions (contd.)

Use the heat of engine body

Page 16: Energy conservation in gensets installed in comsats lahore

Heat Exchanger Around the Exhaust Pipe

Page 17: Energy conservation in gensets installed in comsats lahore

Heat Exchanger Around the Exhaust Pipe

Page 18: Energy conservation in gensets installed in comsats lahore

Heat Exchanger Around the Exhaust Pipe

• Double pipe heat exchanger• Can be used for making steam from water• This steam can be subsequently used for

generating electricity using steam turbine power plant on a small scale.

Page 19: Energy conservation in gensets installed in comsats lahore

Employ an absorption refrigeration system

• The relatively low heat content of flue gases leaving the exhaust pipe can be used for running a gas absorption refrigeration cycle.

Page 20: Energy conservation in gensets installed in comsats lahore

Install micro turbines for tapping the kinetic energy of flue gases

• If micro turbines are installed in the exhaust pipe, the kinetic energy of flue gases can be used for running that turbine.

• Buoyancy of flue gases.

Page 21: Energy conservation in gensets installed in comsats lahore

Heat of Engine Body

• Emits more heat than carried by flue gases– Employ a Stirling engine

Page 22: Energy conservation in gensets installed in comsats lahore

Stirling Engine

Page 23: Energy conservation in gensets installed in comsats lahore

Summary

• Rated power output: 100 kW (actual: 80 kW)• Heat rejected to environment (Energy

wasted): 69.2 + 69.8 + 48.3 = 187.3 kW

• Out of 287 kW, only 100 kW is used!!!– Which is only 35%– Equivalent to wasting Rs. 1,630 per hr of

operation of one genset

Page 24: Energy conservation in gensets installed in comsats lahore

Sankey Diagram

Page 25: Energy conservation in gensets installed in comsats lahore

After installing heat exchanger

Page 26: Energy conservation in gensets installed in comsats lahore

After employing heat exchanger and stirling engine

Page 27: Energy conservation in gensets installed in comsats lahore

JazakAllah Khair