ENCLOSURE : XI - Welcome to Environment · procedure to meet the emergency situation. ... The steam from AFBC Boiler and WHR Boiler enter into ... ENCLOSURE : XI Contd.. 1.2.1 AFBC

ENCLOSURE : XI

ENCLOSURE : XI Contd..

CONTENTS

Sl. No. Subject Page

1. General information 1

2. Organizational set up 12

3. Manpower 13

4. Inventory of Product/Bye product 14

5. Inventory of Raw Material 15

6. Inventory of hazardous substances 15

7. Hazardous substances/gases produced/generated during the process

16

8. Identification of hazards 16

9. Identification of most credible hazard scenario 17

10. Plot plan 21

11. Emergency command structure 22

12. Role of key persons of emergency command structure 23

13. Silent hour command structure & Role of its key person 27

14. Action Plan for On-Site Emergency plan 29

15. Activation & Closing Procedure 32

ANNEXURE

� Details of facilities available for combating emergency situation

� Details of Mutual Aid

� Details of telephone number of key persons of emergency command structure and statutory authorities

33-53

1


1.0 GENERAL INFORMATION ABOUT THE FACTORY

Emergency is defined as sudden occurrence / incident either caused by human

being or Nature, which may bring disruption in the normal activities potential to cause

injury, loss of life or damage to property, within or outside the factory premises.

The objective of this plan is to be prepared to respond to emergency situations

that may arise despite best preventive measures and to minimize loss / damage to life

or property.

The scope of this plan is the on-site activities of M/s. RUNGTA MINES LTD.

(Kamanda Steel Plant), At/Po-Kamanda, Dist-Sundargarh, Odisha.

This covers the identification of various hazardous substances used and stored

in the plant and the possible hazards which may arise during any eventuality, the impact

of such accident / incident on the plant and the surroundings. This plan also covers the

facilitates available, the persons responsible along with the emergency combat

procedure to meet the emergency situation.

Any emergency occurring within the factory premises may cause injuries of loss

of life and / or damage to the property or disruption inside as well as outside the factory.

The emergency in factory premises could be as a result of abnormal functioning within

the facilities or caused by third parties or by natural factors. Considering the activities

carried out inside our premises and importance of preserving life and property within an

outside the premises, the management has set up following as objectives of On-site

Emergency Control Plan.

1. To bring the incident under control within minimum damage.

2


2. To rescue and treat the causalities quickly.

3. To identify the dead / injured persons and inform their relatives.

4. To restore normalcy.

5. To maintain communication, both internal and external.

6. To preserve evidence and records for enquiry.

7. To comply with statutory obligations.

8. To modify the Emergency Control Plan, if necessary.

The requirement of On-site Emergency Plan with detailed Disaster Control

Management Plan is applicable to the factory of M/s. RUNGTA MINES LTD. (Kamanda

Steel Plant), At/Po-Kamanda, Dist-Sundargarh, Odisha for compliance under

Section 41-B (4) of the Factories Act (Amended) 1987.

Name & address of the factory :- M/s. RUNGTA MINES LTD.

(Kamanda Steel Plant),

AT/P.O-Kamanda, Dist- Sundargarh

MAILING ADDRESS :

:- M/s. RUNGTA MINES LTD. (Kamanda

Steel Plant),

At– Main Road, PO – Barbil,

Dist- Keonjhar, ODISHA

Telephone Number: - 06767-267081

Fax No. – 06767-276891

Name & Designation of Occupier :- Shri R. S. Chaudhary,Director

Name & Designation of Manager :- Shri Arun Nayak,Addl.G. M. (Works)

3


1.1 BRIEF MANUFACTURING PROCESS:

1.1.1 Direct Reduced Iron Plant (DRI)

The Plant has Six Rotary Kilns of 100 TPD each, capable of producing 600 MT of

Sponge Iron per day and another rotary kiln of capacity 1x300TPD DRI Kiln of

producing 300 MT of Sponge Iron per day. Iron ore lumps, coal and dolomite are fed to

the kiln through conveyor belts. Coal fines (injection coal) are fed from other end of the

Kiln for firing and to build up the temperature. The Kiln is rotated at set RPM, the Iron

ore while travelling from feeding end to discharge end, at different temperature levels

along with coal is transformed (change in chemical composition) in to Sponge Iron. At

discharge end, the DRI is at high temperature which is required to be brought down to

80-90 deg. C. This is achieved by passing through Cooler, where this is cooled with

water spraying system. From cooler discharge DRI is conveyed to Product separation

unit, having Magnetic separators, via Intermediate Bins, where DRI is separated from

coal. DRI lumps & fines are filtered by screen and stored in storage bunkers.

4


1.2 Flow Diagram 1.2.1. DRI PLANT

IRON

ORE

COAL DOLO-

MITE

COAL

FINES

AIR

COMPRESSOR

K I L N

COOLER

PRODUCT

HOUSE

PRODUCT

(FINES)

MAGNATIC

SEPARATOR

SPONGE IRON

(FINES)

CHAR

(FINES)

PRODUCT

(LUMPS)

MAGNATIC

SEPARATOR

SPONGE

IRON

(LUMPS)

CHAR

(LUMPS)

DSC

ABC

WHRB

WATER

SLUDGE

DISPOSAL

ESP

CHIMNEY

DUST

DUST

I - BIN

5


1.1.2 MANUFACTURING PROCCESS OF POWER PLANT

Power is generated by steam, where the chemical energy of fuel is

converted in-to mechanical energy at the turbine shaft.

This power plant operated under the rankine cycle. In Power Plant,

Turbine is a prime mover which is steam driven. Water is heated, turns into

steam and spins a Steam. Turbine which drives an electrical generator

(Alternater). After steam passes through the turbine, the steam is condensed in

a Condenser and recycled to where it was heated, this is known as rankine

cycle. Our power plant will operate under modified rankine cycle with the

addition of regeneration feed water heating. To improve the efficiency of the

cycle, the feed water from the Condenser is heated with the steam extracted

from the Turbine. The steam from AFBC Boiler and WHR Boiler enter into

Common Steam Distribution Header from where it goes to the Turbine. After

passing steam through the turbine, it condensates in Condenser and this steam

is cooled in the cooling tower. The condensate steam is used for feed water

heating. The make-up water which is (4-5% including all losses in system) will

be added in the cycle. The generation of make-up water will be controlled by

the Deaerator level control system. The condensate water is mainly from the

surface Condenser and collected in the Hot well and then passes through CEP

(Condensate Extraction Pump).

The power generation in TG will be 11 KV level, and it will operate with

parallel. to Electricity Board Grid. The excess power will be exported to the

Grid, for which step-up transformer will be installed.

The total requirement of water for power plant will be taken from KARO

river. Which contains impurities in the form of floating solids, suspended solids,

colloids, dissolved gases. For removal of such impurities in raw water, the RO

plant has been installed.

20 MW power each will be generated from AFBC boiler & WHR Boilers.

For which 6x10 TPH + 1x35 TPH WHR Boilers & 1x115 TPH AFBC Boiler have

been installed.

6


1.2.1 AFBC BOILER : In AFBC boiler coal 75% and Dolochar 25% as a fuel is used for heating

feed water. Steam generation capacity is 115 TPH at steam pressure 88kg/cm2

and temperature 5150C.

1.2.2 WHRB BOILERS:

6x10TPH & 1x35TPH WHR Boilers have been installed. 10 TPH WHR-

Boiler is having steam generation capacity 10 TPH at steam pressure

88kg/cm2 and temperature 5150C. WHR- Boiler 1x35TPH is having

steam generation capacity 35TPH at steam pressure 88kg/cm2 and

temperature 5150C.

1.2.3 COMMON STEAM DISTRIBUTION HEADER : (CSDH) :

Steam produced from AFBC Boiler & WHR-Boilers through steam

piping’s comes to Common Steam Distribution Header and from here it

is distributed to Turbine No.1 & Turbine No.2.

1.2.4 TURBINE :

2X20MW Turbines have been installed. This Turbine is single flow with

19 stages and downward exhaust. The steam inlet parameter to Turbine

is as follows.

Steam pressure = 84kg/cm2

Steam Temperature = 5150C±50 C

Steam Flow = 77.4 TPH

1.2.5 CONDENSER:

Cooling water is supplied into the tubes of Condenser and steam flows

from shell side. The cooled water takes away the heat from steam and

the steam is condensed into water.

7


1.2.6 DEAERATOR:

Dissolved Oxygen is removed from DM and condensate water through

deaeration process. Hydrazine chemical is dosed at Deaerator suction

line and water temperature is maintained at 1200C . Deaerator tank

water holding capacity is 97.52cum.

1.2.7 BOILER FEED PUMP:

The main function of Boiler Feed Pump is to supply feed water to Boiler

(Steam Drum) from Deaerator storage tank.

(a) Pumps for AFBC Boiler, total 3 nos. of flow rate 77.65 cubic

meter/hour and at pressure 120kg/ cm2, have been installed.

(b) Pumps for WHR Boilers, total 3 nos. of flow rate 63.93 cubic

meter/hr. and at pressure 120kg/ cm2 have been installed.

1.2.8 CEP (CONDENSATE EXTRACTION PUMP) :

Condensate extraction pump transfers water from Hot Well to Deaerator.

1.2.9 COOLING TOWER:

Cooling Tower capacity is 9800 cum/hr. From condenser hot water

comes at temperature 400 C and flows from top of cooling tower to bottom

through splash bars and air moves from bottom to top through air suction

created by fans installed at top of cooling tower. During this process the water

is cooled down to 280 C and then it goes to condenser.

1.2.10 DM WATER PLANT:

The clear water from Clear Water Settling Tank is processed in DM plant

through ultra filtration and reverse osmosis. DM plant capacity is 13 TPH of

following quality parameters, PH=9.0 to 9.2, conductivity 0.3 micro/siemens,

8


dissolved solids = 0.007ppm Silica�0.02ppm, Chloride = Nil & residual

hydrazine <0.02 ppm. DM water storage tank capacity is 2X200 Cum.

1.2.11 INTAKE WELL & WATER RESERVOIR STORAGE TANK:

From Karo river water is pumped by water pump 2 X600 Cum/hr. at 5kg/ cm2 in

the water reservoir. Capacity of Reservoir water tank is 2 X 14000cum. From

this tank water is transferred by using Transfer Pumps 2X255 Cum/hr. to

HRSCCT (High Rate Solid Content Clarifier Tank). Water is cleared from

suspended solids with or without addition of coagulant. Outlet flow rate from

HRSCCT is 250 TPH and goes to CWST (Clear Water Storage Tank). This

clear water is transferred to Cooling Tower at flow rate 200.9TPH. and to DM

plant through multi grade filter. Multi grade inlet flow is 24TPH.

9


10


1.1.3 MANUFACTURING PROCESS OF STEEL MELTING SHOP

Induction furnace is heating and melting device for scrap, sponge iron and

others consumables whose top is open for deslagging and additives addition. We add scrap into the furnace by EOT crane fitted with magnet which demagnetize and scrap into the furnace DRI is charged into the furnace continuously through vibro feeder and rate of feeding is controlled as per melting rate of DRI in the furnace.

After inspecting the furnace scrap along with calcined petroleum coke is charged at the bottom of furnace and power is put on.

Immediately after switching on the furnace melting start and then feeding of DRI is done and filled the furnace to required level.

After few minutes slag starts coming out at the top of burden which is spoon out continuously or drained out if volume is sufficient.

Furnace is filled with liquid metal till it reached to ¾ of height. A list sample is taken and after getting analysis for carbon required level of liquid is filled and then complete deslagging is done for addition of additives.

Temperature is raised to 1600 0C approximately of addition of Si-Mn is done in the furnace to required chemistry.

Temperature is raised to 1670 0C and furnace liquid metal is tapped in refractory lined hot ladle.

Then the ladle is brought to CCM for casting and placed on ladle stand and metal is allowed to fall into the container called Tundish.

As soon as ¾ of Tundish level of liquid is achieved Tundish nozzle is opened and metal is allowed to flow into water cooled copper mould. This mould oscillates in up and down and solidified strand from outer surface approx 5 mm thick is pulled with dummy bar and travels in apron chamber, where again cooled by spraying water all around by water spray nozzle.

As soon as billet is sufficiently pulled ahead of straightner drive, it is cut in required length.

After cutting in required length of billet it allowed to cool down in cooling bed, after cooling below 600 0C it is stacked in billet yard for further cooling to room temperature for further inspection

After final inspection billet get ready for dispatch/sale.

11


1.4.1. FLOW SHEET OF STEEL MELTING SHOP(4X15T)

12


2.0 ORGANIZATION SET UP

13


3.0 MANPOWER :- Licenced manpower is 2000. However at present the shift

wise manpower is given below:

Number of employee SHIFT Period

Regular Contractor

Total

A 0600 – 1400 hrs. 83 30 113

B 1400 – 2200 hrs. 82 30 112

C 2200 – 0600 hrs. 78 20 98

General Shift 0800 – 1700 hrs. 142 40 182

Total 385 120 505

Depending on the requirement, the employees are called in different

shifts and few employees numbering 10 to 15 are called on duty in National /

Festival holidays and off-days.

14


4.0 Product & Bye Product

4.1 PRODUCT:-

SL.NO. NAME OF PRODUCT

QUANTITY

[T/DAY]

QUANTITY ONE TIME STORAGE

STORAGE TYPE STORAGE AREA SIZE

HEIGHT

(W X L X H)

1 Sponge iron 900 T

9000T Under three sheds

25mX50mX6.50m

25mX60mX6.50m

30mX50X6.50m

2 Billet 600 T 6000T Under two sheds 20mX100mX17m

40mX200mX17m

3 Power 40 MW

[WHRB-20 MW, AFBC-20 MW]

4.2 BYE-PRODUCT:-

SL.NO. NAME QUANTITY

[MT/DAY]

STORAGE TYPE

1 Char Coal 576 MT

At present we have dump the solid waste (Char) in designated area & size of area is Ac.7.7dec.

2 Accretion + Boulder 106 MT

3 CO2 +SO2 1611 MT

4 Bag Filter +ESP Ash 180 MT

5 Vapour/Steam 142 MT

6 SMS Slag 114 MT

7 CPP – Fly Ash 100 MT

8 CPP- Coarse Ash 140 MT

15


5.0 INVENTORY OF RAW MATERIALS:-

SL. NO.

NAME OF THE RAW MATERIAL

QUANTITY OF ONE TIME

STORAGE IN MT

TYPE OF STORAGE

SIZE OF THE STORAGE AREA

(HEIGHT)

1 Iron ore 52,500MT

Open Yard 4 yards of size

69mX112M,

35mX65M,

40mX60M &

45mX45m

2 Dolomite 1350 MT

Open yard 2yards of size

10m x 30 m each

Open Yard

3yards of size 40mX140m,

40mX60m, &

60mX80M

3 Coal 56000 MT Under Shed 5 Sheds size

40mx70mx6.50m

25mX60mX6.5m

25mX50MX6.5m

40mX72mX6.5m

25mX72mX6.5m

4 Scarp/Pig Iron 3600T Under shed 20mx40mx27m

5 Silico-Manganese 270 T

6 Ferro-Silicon 9 T

7 Aluminum 9 T

In store

Size 20mx42mx5.5m

6.0 INVENTORY OF HAZARDOUS SUBSTANCE:-

SL. NO.

NAME QUANTITY of one time storage

Type of storage Size

10 KL 20 KL (Capacity) in Underground storage)

D-2.35 m L-5 m

1 HSD

8 KL

18 KL (Capacity) in underground storage

D-2.1 m L-5 m

2 Transformer Oil 1KL In store shed of 50mx40m In 5 drums of 200 Ltrs. capacity each

16


7.0 INVENTORY OF HAZARDOUS GASES / SUBSTANCES PRODUCED /

GENERATED

SL.NO. NAME QUANTITY of one time storage

Type of storage

Nil

8.0 IDENTIFICATION OF HAZARDS:-

Hazard is in fact the characteristics of a system / plant / storage that

presents potential for an accident and risk the probability of occurrence of

hazard. Hence, hazard identification is of prime significance for the

quantification of risk and for cost-effective control of accidents in any industrial

installation. Various techniques of predictive hazard evaluation and quantitative

risk analysis suggest identification of hazard which has very important role in

estimation of probability of an undesired event and its consequence on the

basis of risk quantification in terms of damage to personnel, property and

environment.

Hazards are mostly manifested in the form of pool-fire or fire. Each

anticipated hazard scenario associated in the unit is described along with its

assessment of impact on plant and locality in the following table. :

Anticipated hazard scenarios

Sl. Area / Activity Hazard Impact

1. Storage and Handling of high speed Diesel (HSD)

Pool fire / Fire ball may occur in case of direct contact with flame

Fire may propagate to the nearby tank and Stores.

2. Storage of coal in coal storage Yard.

Fire may occur due to spontaneous ignition of coal.

Fire will propagate within the Coal Storage Yard.

3 Storage and Handling of Transformer Oil

fire may occur in case of direct contact with flame

Fire may propagate to the nearby storage area

17


9.0 IDENTIFICATION OF MOST CREDITABLE HAZARD SCENARIO:

9.1 Case-1 Fire Hazard in HSD Storage Tank

Fire Hazard in HSD Storage Tank is considered as most Credible

Scenario because of the following reasons:-

HSD is a flammable liquid as per schedule-1, Part-II (b) (v) having flash

point of 660C and auto ignition temperature of 2560C and explosive limit of 5-

7% volume in air. So, it is susceptible to fire hazard. Whenever HSD catches

fire it shall manifest in the form of pool fire. Taking into consideration of the

meteorological data of the area and the above mentioned physical and

chemical property of HSD, it is considered most credible Hazard scenario. In

case of fire in HSD storage tank the effect distance of significant heat radiation

assessed in different season is given in the table given below.

METEOROLOGICAL DATA

Season

Parameter

SUMMER RAINY WINTER

Average wind speed (m/sec) 10 6 2

Average wind direction (from) NE NE SE

Humidity (%) 60 92 34

Average ambient air

temperature (0C)

33 28 22

18


Significant heat flux experienced at distance due to pool fire on HSD in

different season.

Experience at distance in Mtrs. Storage details

Significant heat level

Kw/m2 Summer Rainy Winter

Indication

4.5 12 9 10 Causes pain if unable cove the body within 20 seconds. However blistering of the skin (2nd degree burn) is likely caused with no lethality.

12.5 8 7 7 Minimum energy required for melting of plastic

HSD

18KL

37.5 4 3 3 Sufficient to cause damage to the equipment.

9.2 Case-2 : Fire in Coal Storage Yard

Fire Hazard in Coal Storage Yard is considered as a Credible Scenario

because of the following reasons.

During storage of coal in the coal yeard, weathering of coal takes place

due to mild oxidation, which is an exothermic process. If the heat liberated is

not completely dissipated, the temperature of Coal rises as Coal is a bad

conductor of heat. The rate of oxidation is doubled with 10oC rising

temperature. The bulk of Coal may reach critical temperature i.e. its ignition

point 50-80oC and may burst into flame. This phenomenon is known as

spontaneous ignition of Coal.

19


Significant heat flux experienced at distance due to fire in Coal.

Experience at distance in Mtrs. MASS of coal



Indication



25000MT


However, in the present situation, the following precautions are taken for

prevention of spontaneous ignition of Coal.

• The exposed surface area of the coal heap is restricted to the minimum

possible so as to avoid the contact of oxygen with coal.

• The exposed surface area is reduced by avoiding segregation and by

packing the coal tightly and uniformly.

• The ventilation at the coal heap is suppressed so that weathering is

avoided due to cut-off of oxygen.

• Coals of different sizes stored in a pile so that air voids are reduced to a

great extent.

• The coal is consumed before the critical temperature is reached.

• Water Sprinkling is done to reduce the temperature.

• Coal is stored away from the heat source i.e. Rotary Kiln.

20


9.3 Case-3 Fire Hazard in Transformer Oil Storage Area

Fire Hazard in Transformer Oil Storage Area is considered as

Credible Scenario because of the following reasons:-

Transformer Oil is a flammable liquid as per schedule-1, Part-II (b) (v)

having flash point of 1200C and slightly flammable as categorized in NFPA 704

hazard class. So, it is only susceptible to fire hazard. Taking into consideration

of the meteorological data of the area and the above mentioned physical and

chemical property of Transformer Oil, it is considered only a credible Hazard

scenario. In case of fire in Transformer Oil the effect distance of significant

heat radiation assessed in different season is given in the table given below.

Significant heat flux experienced at distance due to fire in Transformer Oil

storage area.

Experience at distance in Mtrs. MASS of Transformer

Oil



Indication



1KL


21


10.0 PLOT PLAN:

The plot plan showing the followings is given in Annexure.

(i) Hazard Zone (HZ)

(ii) Iso-risk Contour around Hazard Zone

(iii) Emergency Control Room (ECR)

(iv) Assembly Point (AP)

(v) Emergency Exit (EE)

(vi) Fire Hydrant line

22


11.0 EMERGENCY COMMAND STRUCTURE

Works Main Controller Sri A.K.Nayak, Addl. GM (W)

Alternate Sri B.K.Dash, Addl. GM (Process)

Site Incident Controller Sri A.K.Sahoo, DGM(Mech.)

Alternate Sri B.P. Patel, DGM (P&A)

Combat Team Leader Sri N.N. Mishra, AGM(SMS)

Alternate Sri D.Hansdah, Mgr (Elect.)

Rescue Team Leader

Sri B.K.Sahoo,AGM (Elect,) Alternate

Sri B.C.Mohanta, Security I/c

Auxiliary Team Leader Sri M.R.Tripathy, AGM (Civil)

Alternate Sri P.C. Dixit,

Sr.Mgr.(Instrumentation)

Members of Combat Team 1. Sri H.Singh

2. Sri K.Tanna 3. Sri A.Singh

4. Security

Members of Rescue Team 1. Sri K.K.Nillu

2. Sri A.Mandal

3. Sri B.Bhitaria

4. Security

Member of Auxiliary Team 1. Sri A.Sharma

2. Sri S.K.Dubey

3. Sri H.Bisoi

23


12.0 ROLE OF KEY PERSONS OF EMERGENCY COMMAND STRUCTURE

12.1 WORKS MAIN CONTROLLER (WMC):-

� On being informed, rush to the scene and take overall charges of the

situation

� Make quick assessment of the situation and decide declaration of

emergency by blowing the siren in appropriate code [intermittent three

times with half minutes interval]

� Direct respective leaders through Site Incident Controller to take control

of the situation in the affected area

� Make continuous review and assess the possible developments to

determine the extent of damage to plant and human beings

� Direct shut-down the plant, if necessary

� Orders evacuation process by consulting with key persons

� Ensure that casualties are receiving adequate attention

� Liaise with the fire services, police services and other statutory

authorities

� Declare closure of the emergency by blowing the siren [only once long

siren for 25 seconds]

� Issue the authorized statements to the media services

� Report all statutory authorities in the prescribed manner

� Communicate to employees about the mishap, measures taken and

giving confidence to employees for avoiding recurrence of the incident

by investigation and ordering preventive measures to be implemented

24


12.2 SITE INCIDENT CONTROLLER:-

� On hearing Emergency siren, rush to the scene and report to the

Works Main Controller

� Carry out the instruction of Works Main Controller

� Make quick assess about the gravity of the situation and appraises


� Orders Combat Team Leader, Rescue Team Leader and Auxiliary

Team Leader to perform their responsibilities immediately

� Extend all sorts of help through different agencies to minimize the

damage to human beings, plant, property and environment

� Report the development of the situation time to time to Works Main

Controller

� Provide the required information to the fire brigade team for fire

fighting

� Preserve the evidences for the subsequent inquiries

12.3 COMBAT TEAM LEADER:-

� On hearing the emergency siren, rush to the scene with fire fighting

team with sufficient equipment in the minimum possible time and

report to Site Incident Controller

� Carry out the instruction of Site Incident Controller

� Ensure the team members resume their position with appropriate

equipment

� Monitor the fire fighting operation to control the situation

� Ensure that the situation is controlled by arresting, spillage, fighting

fire, shutting of the valve and equipment by the team in consultation

with Site Incident Controller

� Assist the Site Incident Controller till the situation is under control

25


12.4 COMBAT TEAM MEMBERS:-

� On hearing the emergency siren, rush to the scene with fire fighting

equipments in the minimum possible of time and report to their team

leader

� Carry out orders of the team leader

� Operate the fire fighting equipments for controlling the situation

12.5 RESCUE TEAM LEADER:-

� On hearing the emergency siren, rush to the scene and report to the

Site Incident Controller

� Carry out the instruction of the Site Incident Controller

� Ensure the arrival of his team members

� Keep necessary equipments of first-aid for preliminary treatment

� Keep the ambulance ready to carry the injure persons to the

hospital

� Ensure the proper personal protective equipments lead the team for

rescue operation

� Inform the Works Main Controller for the developments time to time

� Guide the mutual aid partners for their course of action at the site

� Guide the non-essential persons to reach assembly point

� Search the missing person on the roll call basis

12.6 RESCUE TEAM MEMBERS:-

� On hearing the emergency siren, rush to the scene with appropriate

personal protective equipments and report to their team leader

� Carry out orders of the team leader

26


12.7 AUXILIARY TEAM LEADER:-

� On hearing the emergency siren rush to the scene and report to the

Site Incident Controller

� Carry out the instruction of Site Incident Controller

� Ensure the arrival of his team members

� Intimate statutory authorities over phone

� Intimate nearest Fire Station over phone

� Intimate mutual-aider over phone

� Keeps the first-aid and primary health center staff, equipment ready to

take care of immediate medical needs

� Takes care of victims’ family

� Make all arrangement like transport, other needs, arrange finance

� Ensure all casualties are shifted to hospital for medical treatment

� Keep records of casualties and provide information of the matter to


12.8 AUXILIARY TEAM MEMBERS:-

� On hearing emergency siren, rush to the scene and report to the

team leader

� Carry out the orders of the team leader

� Provide immediate first-aid treatment to the victims

� Ensure ambulance vehicle ready

� Coordinate with combat team, rescue team, statutory authorities and

mutual-aid partners

27


13.0 SILENT HOUR COMMAND STRUCTURE

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28


13.1 ROLE OF KEY PERSONS IN SILENT HOUR COMMAND STRUCTURE

� Silent Hour is the time when General Shift people are not available

� The command structure for the silent hour shall be same as during

normal hour, however, during the silent hour the Shift-in-charge /

Security incharge shall act as Works Main Controller-cum Site

Incidence Controller , till the arrival of the Works Main Controller

� Since during these hours Works Main Controller, Site Incident Controller,

Combat Team Leader, Rescue Team Leader and the Auxiliary Team

Leader may not be available inside the plant, they shall be informed by

the Security In-charge (Works Main Controller during Silent Hour) either

by telephone or by sending special messenger to their residences

� On receiving the information the Works Main Controller, Site Incident

Controller, Combat Team Leader, Rescue Team Leader and Auxiliary

Team Leader shall reach the site at the earliest and simultaneously

Combat Team Leader, Rescue Team Leader and Auxiliary Team Leader

shall ensure the presence of their respective team members

� Thereafter the action plan as well as the role of key persons shall be

same as the normal hour execution of Command Structure

29


14. ACTION PLAN FOR ON-SITE EMERGENCY:

STEP

NO.

INITIATOR ACTION TO TAKE

1. The person

noticing

the emergency

� Inform the Security Gate and the concerned

Shift-in-charge who in turn will inform Combat

Team Leader immediately regarding the fire

hazard.

2. Combat Team

Leader (CTL)

� Inform Site Incident Controller (SIC) through

common dialing system and rush to spot for

combating the situation. Take charge of the

situation, arrange for evacuation of people not

directly concerned.

� To organize for trained personnel equipped

with fire fighting appliances and call for fire

tender at the place of fire.

� To start combating, shutdown equipments and

taken steps to extinguish fire with fire fighting

facilities.

� To find out the root cause of fire and to take

necessary action for prevention of fire.

3. Site Incident

Controller

(SIC)

� Inform Works Main Controller (WMC) and will

rush to Site. In case of failure electronic

communication system, the standby available

provision for runner with bike, will be their to

pass on the command as advised.

30


� Discuss with Combat Team Leader (CTL),

assesses the situation and call the Rescue

Team Leader (RTL) & Auxiliary Team Leader

(ATL).

� Inform to the Rescue Team leader, and

Auxiliary Team leader and send them to site.

� Arrange to evacuate the unwanted persons and

call for additional help.

� Time to time to pass information to the Works

Main Controller (WMC) about the situation at

site.

4. Works Main

Controller

(WMC)

� Rush to Emergency Site and observe the

ongoing activities.

� Take stock of the situation in consultation with

the SIC.

� Move to Emergency Control Room.

� Take decision on declaration of emergency and

ask for emergency wailing siren.

� Advise Auxiliary Team Leader to inform the

statutory authorities and seek help of mutual

aid if required.

� Decide on declaration of normalcy of

emergency after combating the situation.

� Ensure that the emergency operations are

recorded chronologically.

31


5. Rescue Team

(RTL)

� Consult with Site Incident Controller (SIC) and

Rush to Emergency Site through safe route

along with the team members and start the

rescuing work.

� Shift the injured persons to hospital by

ambulance after providing necessary first aid.

� To inform the Auxiliary Team Leader for

necessary help from Mutual Aid Partners.

6. Auxiliary Team

(ATL)

� On being directed by Works Main Controller

(WMC) inform about the emergency to

Statutory Authorities depending upon the

situation.

� Seek help of Mutual Aid Partners and

Coordinate with Mutual Aid Partners to render

their service if required.

� To take role call to find out the missing persons

if any.

� Arrange to inform the relatives of Casualties.

� Take care of visit of the authorities to the

Emergency Site.

7. Team Members � Each of the team members should follow the

instruction of concerned team leader to mitigate

the emergency.

32


15.0 ACTIVATION AND CLOSING PROCEDURE

FOR ON-SITE EMERGENCY

� Anybody notices FIRE, shout “FIRE, FIRE”, “FIRE” and informs to

Shift-in-charge [or Smoke detector indicates fire alarm installed in the

emergency control room]

� Being informed about fire, the Shift-in-charge informs Works Main

Controller and Site Incident Controller

� On hearing about the fire, Works Main Controller and Site Incident

Controller rush to the scene and make quick assessment of the situation

� On quick assessment of the situation, the Works Main Controller rush to

the emergency control room and declare emergency by blowing

appropriate siren code [intermittent three times with half minutes

interval]

� On hearing of Emergency siren the key personnel of Emergency

Combat structure perform their duties and responsibilities as per the

worksheet

� During the emergency operation, the Works Main Controller keeps

records of activities carried on, supervises overall, maintain liaison with

mutual aiders, statutory authorities

� After being controller the situation, the Works Main Controller declares

normalcy by blowing appropriate siren [three minutes continuously]

33


ANNEXURE-1

DETAILS OF FACILITIES AVAILABLE

Emergency Control Room is the place from where all emergency

management operations are directed and coordinated. It is also the place from

where all communications will be established, with outside agencies and district

authorities.

Facilities available:-

� Mobile phone - 15 nos.

� Wind direction and speed indicator – 1 (One) No.

� Windsock – 1 (One) no.

� Wallboards for fixing up drawings and drawing pins. Flip charts, drawing

sheets and sketch pens

� Switch for actuating the siren, drinking water arrangement, tables,

chairs, etc.

� Details of address and telephone numbers of key personnel of

emergency command structure, statutory authorities and mutual aiders

� Worksheet of key personnel of emergency command structure

� Applicable siren code

Additional information

� Safety manual

� Material safety data sheets of HSD & Transformer Oil

� List of emergency telephone numbers (external and internal)

� Local P & T telephone directories

� List of people working in the installation, location wise

34


� List of residential addresses of employees / contract workers and

casual workers

Equipment :-

� Emergency lights – 6 (Six) nos.

� Sufficient number of torch lights – 12 (Twelve) nos.

� Self contained breathing apparatus – 1 (one) no.

� Personal protective equipment – Helmet- 600 nos. ; Safety boot- 600

pairs ; Safety gloves-200 pairs ; Safety goggles-45 nos. ; Nose mask-

150 nos. ;

Welding glass-15 nos. ; Welding helmet- 15 nos.

� Red / Green flag – 6 nos. each

Assembly Points:-

In an emergency, it will be necessary to evacuate people from the

affected zones or the zones likely to be affected, to safe areas. The safe areas

are identified and designated as Assembly Points (AP). The location of the

assembly point is the vacant space shown in the Plot Plan. Arrangements for

taking head count of persons, reconciling the head count with the attendance

rolls, temporary shelter and further evacuation if necessary to safer place

outside factory campus can be made.

ESCAPE ROUTES AND WIND SOCKS

Escape Routes:-

Escape routes are those that allow reasonably safe passage of persons

from the work areas to the Assembly Point. These routes would be different for

different wind directions. For fire explosion scenarios, evacuation decisions and

escape routes are to be based on the distances at which heat radiation flux

reaches a level harmful to human beings (4.5KW/m2 for heat radiation). Escape

35


routes are marked on the drawings that would facilitate site incident controller

to precisely announce the routes in case of evacuation.

Wind Socks:-

During emergencies, the knowledge of exact wind direction helps the

factory personnel to decide on the escape route to be taken for safe evacuation

of personnel and also the safe assembly point and Emergency Control Centre.

Therefore, the windsock is provided at the top-most point of the factory building

(at TG Building) for easy identification of the wind direction.

COMMUNICATING THE EMERGENCY AND MEDICAL AID

For communicating the declaration of emergency and evacuation

decision to the plant personnel, it is envisaged that the siren would be utilized.

Declaration of emergency : - Intermittent three times with

Half-minute interval

Normal factory siren : - Continuous for 30 secs.

All-clear signal : - Continuous for 3 mins.

Emergency Medical arrangement:-

� The first-aid box is available in each department – 40 nos.

� First-aid boxes are maintained in each department

� Adequate stock of essential medicines, bandages and other appliances

are being maintained.

� Fire Hydrant System

Fire Hydrant System is provided at different locations inside the plant as shown

in plot plan. Fire Hydrant hoses are 63mm. dia rubber line hose . Three motors

along with three suitable pumps which can discharge 273 m3 of water per hour

are with pump capacity 110KW provided to main header to maintain a pressure

36


of 8.8 Kg/cm2. In case of temporary power failure, the fire pumps are run

through (3 X 750 KVA, 1 X 1250 KVA) DG sets. One water reservoir having

capacity of 16800Cum.with height of 3.5mtr. length 80 width 40m are supplying

water to the fire main line.

Fire Extinguishers

Required types of fire extinguishers have been provided at different locations of

the plant as given below :-

Sl. No

Place Type of Fire extinguisher

Capacity (kg/lt.) Number

1 Control Room CO2 4.5 kg 1

2 Electrical MCC CO2 4.5 kg 1

3 D.G. Room CO2

Dry Powder Type

4.5 kg

10 kg

1

3

4 Quality Control Room Dry Powder 5 kg 2

5 Store Room Dry Powder 5 kg 2

6 Weigh Bridge Dry Powder 10 kg 2

7 Mechanical Department Dry Powder 10 kg 2

8 HSD Tank area Foam Type 9 liter 2

FIRE EXTINGUISHER OF DRI PROJECTS

1) AREA :MAIN GATE & SECURITY OFFICE FOR EMERGENCY 1. MECH. FOAM TYPE 9 LITRES CAP. 01 Nos

2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos

3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos

4. FIRE BUCKETS WITH STAND 04Nos

2) AREA : TR HOUSE 1. ABC TYPE FIRE EXTINGUISHERS 4 KG CAP 01 Nos

2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 3. FIRE BUCKETS 02 Nos

37


3) AREA : COAL /CHAR SCREEN AND CRUSHER HOUSE FOR AFBC

1. ABC TYPE FIRE EXTINGUISHERS 4 KG IS: 15683CAP 01 Nos

2. FIRE BUCKETS 02Nos

4) AREA : GROUND HOPPER FOR COAL

1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 4. FIRE BUCKETS WITH STAND 01 Nos 5) AREA : PRIMARY COAL SCREEN & CRUSHER HOUSE & TERTIARY SCREEN HOUSE

1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos

4. FIRE BUCKETS WITH STAND 02 Nos

6) AREA : SECONDARY SCREEN & CRUSHER HOUSE 1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos


3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos

4. FIRE BUCKETS WITH STAND 02Nos

7) AREA : COAL SHED

1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 02Nos

8) AREA : AIR COMPRESSION ROOM



3. MECH. FOAM TYPE 9 LITRES CAP. 01 Nos


9) AREA : KILN INLET/ABC BUILDING


38




10) AREA : KILN COOLER TRANSFER BUILDING




11) AREA : COOLER DISCHARGE BUIDING,IRON ORE SCREEN HOUSE,INTERMEDIATE BIN BUILDING,KILN COOLER TRANSFER BUILDING

1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos


4. FIRE BUCKETS WITH STANDS 04 Nos

12) AREA : ELECTROSTATIC PRECIPITATOR FOR SPONGE IRON PLANT


2. ABC FIRE EXTINGUISHERS 4KG IS: 15683 01Nos

3.. FIRE BUCKETS WITH STAND 02 Nos

13) AREA : WEIGH BRIDGE CONTROL ROOM


14) AREA : LDO/HSD Tank Area

15) : EXISTING TRANSFORMER ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. CO2 TYPE FIRE EXT.22.5 KG CAP,TROLLEY MOUNTED TYPE 01 Nos 3. ABC TYPE FIRE EXTINGUISHERS 6KG IS: 15683 01 Nos 4 FIRE BUCKETS WITH STAND 02Nos

16) AREA : RMP MATERIAL CONTROL ROOM

1. MECH. FOAM TYPE 9 LITRES CAP.(stored pressure type) 02 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 4. FIRE BUCKETS WITH STAND 04 Nos

39


1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. FIRE BUCKETS WITH WALL MOUNTING BRACKTS

02Nos

17) AREA : PRODUCT CONTROL ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. FIRE BUCKETS WITH WALL MOUNTING BRACKETS

01Nos

18) AREA : PUMP HOUSE FOR MAKE UP WATER TANK 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos

19) AREA : COOLER WATER PUMP HOUSE 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos

20) AREA : LAB 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos

21) AREA : MAIN CONTROL ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 02 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos 3. CO2 TYPE FIRE EXT.22.5 KG CAP,TROLLEY MOUNTED TYPE 01 Nos 4. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos

22) AREA : GENERAL STORES AREA 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos 3. MECH FOAM TYPE FIRE FIRE EXT.9 LITRES KG CAP 01 Nos

4. FIRE BUCKETS WITH TWO STANDS 04 Nos

40


FIRE EXTINGUISHER LIST POWER PLANT

Sl.No. Location Type Total in (nos) Remarks

CO2(6.5KG) 2 1 T/R-1

DCP 1

CO2(6.5KG) 2 2 T/R-2

DCP 1

CO2(6.5KG) 2 3 T/R-3

DCP 1

CO2(6.5KG) 2 4 BFP

DCP 2

CO2(6.5KG) 1 5 SWAS ROOM

DCP 1

CO2(6.5KG) 2 6 Ventilation Blower 0 'M'

DCP 1

CO2(6.5KG) 3 7 DG Room

DCP 3

CO2(6.5KG) 10

DCP 10

Foam 1 8 Cable Cellar

CO2(22.5KG) 1

CO2(6.5KG) 2 9 Unit -1 Comp.

DCP 2

CO2(6.5KG) 2 10 Unit -1 CEP

DCP 2

CO2(6.5KG) 2 11 Unit -2 Inst.Comp.

DCP 2

CO2(6.5KG) 2 12 Unit -2 CEP

DCP 2

CO2(6.5KG) 10

DCP 10 13 MCC

Foam(90ltr) 2

CO2(6.5KG) 10

DCP 10 14 TG-1

CO2(22.5KG) 1

41


CO2(6.5KG) 10

DCP 10 15 TG-2

CO2(22.5KG) 1

CO2(6.5KG) 1 16 EOT CRANE

DCP 1

CO2(6.5KG) 8

DCP 8 17 CONTROL ROOM

Foam(50ltr) 1

CO2(6.5KG) 2 18 BATTERY ROOM

DCP 2

CO2(6.5KG) 2 19 AC ROOM

DCP 2

CO2(6.5KG) 2 20 15 'M'

DCP 2

CO2(6.5KG) 2 21 CHP MCC

DCP 2

CO2(6.5KG) 2 22 WTP MCC

DCP 3

CO2(22.5KG) 1 23 WTP PLC ROOM

DCP 1

CO2(6.5KG) 5 24 WTP OUTER AREA

DCP 5

CO2(6.5KG) 3 25 WTP CORRIDOR

DCP 3

CO2(6.5KG) 6

DCP 6 26 RAW WATER MCC

CO2(22.5KG) 1

CO2(6.5KG) 3 27 CT FRONT SIDE

DCP 3

CO2(6.5KG) 2 28 CT TOP

DCP 2

CO2(6.5KG) 2 29

11.5 'M' Ventilation Blower

DCP 2

CO2(6.5KG) 2 30 5'M' HP HEATER

DCP 2

CO2(6.5KG) 3 31 MOT-1

DCP 3

42


CO2(6.5KG) 2 32 Ejector-1

DCP 2

CO2(6.5KG) 3 33 MOT-2

DCP 3

CO2(6.5KG) 2 34 Ejector-2

DCP 2

LIST OF FIRE EXTINGUISHER AT SMS AREA

Sl No. Area Type Total No.

1 CO2 22.5 Kg 2

Furnace plateform 1&2 ABC 6 KG 2

2 CO2 22.5 Kg 2

Furnace plateform 3&4 ABC 6 KG 2

3 CO2 4.5Kg 4

Substation

ABC 6 KG 2

4 CO2 4.5 Kg 4

PCC & MCC room

ABC 4 KG 2

5 CO2 4.5 Kg 2

Caster Pump house

ABC 6 KG 2

6 CO2 22.5 Kg 2

induction pump house ABC 6 KG 4

7 CO2 22.5 Kg 2

Transformer area 1&2 ABC 6 KG 2

8 CO2 22.5 Kg 2

Transformer area 3&4 ABC 6 KG 2

9 CO2 22.5 Kg 2

Laddle preheater area ABC 6 KG 2

10 CO2 4.5 Kg 2

CCM control room

ABC 4 KG 2

11 CO2 4.5 Kg 2

ABC 4KG 2

CCM hydraulic room

Foam 2

12 CO2 22.5 Kg 2

ABC 6 KG 2

D.G.Room

Foam 2

TOTAL 58

43


� Fire Buckets

Fire buckets filled with dry sand are provided in different locations of the plant

as given below:-

Sl. No. Place Number

1 Main Gate 2

2 Quality Control 2

3 Mechanical Work Shop 2

4 Control Room -1 2

5 Control Room-2 2

6 Store/ HSD Tank 4

7 DRI Project 52

8 SMS 32

9 Power Plant 10

� Siren

Company has Siren/ hotter arrangement, which can be activated manually

during fire related emergency.

� Communication

Public address system and EPABX telephone is available for effective

communication inside the plant. Telephone directory is available in the entire

department.

� First Aid Box

Company has provided First Aid boxes with required first aid medicines at

different locations inside the plant for any injury. First aid boxes are being

44


checked once in a month and medicines are replaced. Details locations are

given below:-

Sl. No. Location Numbers

Existing & Running Plant

1 Control Room-1 1 no.

2 Control Room-2 1 no.

3 Workshop 1 no.

4 Main gate 1 no.

5 Personnel 1 no.

6 Store 1 no.

7 R.M.P. Control Room 1 no.

8 Laboratory 1 no.

CONTENT IN FIRST AID BOX AT STEEL MELTING SHOP LOCATION

1 FURNACE 1X2 1 NO

2 FURNACE 3X4 1 NO

3 CONCASE 2 NOS

4 LABORATORY 1 NO

5 SMS OFFICE 1 NO

6 MECHANICAL WORKSHOP 1 NO

7 SUBSTATION 1 NO

8 MECHANICAL OFFICE 1 NO

45


9 SUBSTATION 1 NO 10

MECHANICAL OFFICE 1 NO

11 PUMP HOUSE 1 NO

TOTAL 12 NOS

CONTENT IN FIST AID BOX AT POWER PLANT

LOCATION

1 3.5 "M" MCC ROOM 1 NO

2 10 "M" CONTROL ROOM 1 NO

3 TURBINE FLOOR 1 NO

4 WTP 1 NO

5 CHP MCC 1 NO

6 RESEEVIOR 1 NO

7 DG ROOM 1 NO

8 MAINTENANCE ROOM 1 NO

9 COOLING TOWER 1 NO

TOTAL 9 NOS

CONTENT IN FIST AID BOX AT 300 TPD DRI

LOCATION

1 MCC ROOM(MAIN CONTOL ROOM) 1 NO

2 DRIVE ROOM(MAIN CONTROL ROOM) 1 NO

3 RMP CONTROL ROOM 1 NO

4 PSB CONTROL ROOM 1 NO

46


5 WORK SHOP(ELECT) 1 NO

6 WORK SHOP(MECH) 1 NO

7 CONTROL ROOM -1 1 NO

8 CONTROL ROOM-2 1 NO

9 LABORATORY 1 NO

TOTAL 9 NOS

� Fire Tender

In case of in adequacy mutual aid help is taken from nearby adjacent industries

as well as from Govt. fire station near Bonai.

� General Safety Precaution to Hazards:

1. Wear only cotton/approved work clothes while on duty in the plant.

2. Don't resort to short cuts.

3. Don't attempt to operate any equipment to which you are not specifically assigned.

4. Don't use the defective equipments of any kind.

5. Use the PPE to work safely.

6. Insist your fellow workers to observe the safety rules.

7. Take instruction from your superior before starting any new works.

8. Report all injuries/dangerous occurrence to your superior.

9. Curing emergency be strictly guided by the emergency action plan.

FIRE ALARM SYSTEM

There is an electric siren, installed at emergency control room, which

warns to workers and employees in case of any emergency stand by

arrangement in case of power failure DG set is available for the fire

alarm system.

47


ANNEXURE-2

MUTUAL AID

Sl. No.

Name & Address of Mutual Aiders

Distance in K.M.

Facility to be provided during emergency

Contact person & Telephone. No.

2. M/s Aryan Mining &

Trading . Corp(p)Ltd.

At/P.O-Koira

Dist-Sundargarh

1.5 Km Ambulance

Van,

Manpower,

Water

Tanker

Sri D.Patel

Dy.Gen.Manager(Mining)

9437387395

48


ANNEXURE-3

DETAILS OF TELEPHONE NUMBERS OF

KEY PERSONNEL

Sl. No.

Name & Designation of Key Personnel

Designation as per Emergency command

structure

TELEPHONE / CELL NUMBER

1 Mr. Arun Kumar Nayak

Addl.G.M (Works)

Works Main Controller 9437076221

2 Sri B.K. Dash

Addl.GM (Process)

Works Main Controller (Alt.) 9437028591

3 Sri Anil Sahoo

DGM (Mech)

Site Incidence Controller 9437341157

4 Sri M.R. Tripathy

AGM (Civil)

Site Incidence Controller (Alt)

9437145470

5 Sri N.N. Mishra

AGM (SMS)

Combat Team Leader 9439965082

6 Sri D.Hansdah

Mgr. (Elect.)

Combat Team Leader (Alt.) 9437391790

7 Sri B.K.Sahoo

AGM (Elect.)

Rescue Team Leader 9437400390

8 Sri B.C.Mohapatra

Security I/c

Rescue Team Leader (Alt.) 9438780208

9 Sri B.B. Patel

DGM, Personal

Auxiliary Team Leader 9437250507

10 P.C. Dixit

Sr. Manager (Instrumentation)

Auxiliary Team Leader (Alt.) 8895233326

11 Sri B.C.Mohapatra

Security I/c

Works main Controller-cum Site Incident Controller

9438780208

49


DETAILS OF TELEPHONE NUMBERS OF

STATUTORY AUTHORITY

Sl.No. AUTHORITY TELEPHONE NUMBER

(OFFICE)

1. Collector and District Magistrate,

Sundargarh 06622-272265

2. Addl. District Magistrate, Sundargarh 06622-273889

3. Superintendent Police, Sundargarh 06622-272431

4. Fire Station, Bonaigarh 06626-244432 (101)

5. Chief Medical Officer, Sundargarh 06622-272201

6. Police Station, Koira 06625-235023

7. Asst. Director of Factories and Boilers, Rourkela

0661-2508042

8. Director of Factories & Boilers,

Orissa, Bhubaneswar 0674-2396070

50


ANNEXURE-4

MATERIAL SAFETY DATA SHEET FOR HIGH SPEED DIESEL

1. Physical State Liquid

2. Colour Straw red

3. Specific Gravity 0.86

4. Flash Point °C 66

5. Boiling Point °C 149

6. Auto ignition Temperature °C 256

7. Vapor Pressure < 1 mm

8. Solubility NO

9. Explosive Limit (% Volume in air) 5 - 7

A. POTENTIAL HEATH EFFECTS

� Inhalation: - Irritation of the upper respiratory tract and eyes, with

possible euphoria, dizziness, headache, disco ordination, ringing in the

ears, convulsions, coma, and respiratory arrest.

� Ingestion: - Irritation of the mucous membranes of throat, esophagus

and stomach which may result in nausea and vomiting; central nervous

system depression may occur, if absorbed (see inhalation symptoms

above). If aspirated, chemical pneumonitis may occur with potentially

fatal results. Possible kidney and liver damage may be delayed.

� Skin Contact: - Defeating of the skin may occur with continued and

prolonged contact. Irritation and burning sensation may occur on

exposure to the liquid or mists.

51


� Eye Contact: - Severe burning sensation with temporary irritation and

swelling of lids.

B. FIRSTAID MEASURES

� Inhalation: Get person out of contaminated area to fresh air. !f breathing

has stopped resuscitate and administer oxygen if readily available.

SEEK MEDICAL ATTENTION IMMEDIATELY.

� Ingestion: Never give anything by mouth to an unconscious person. If

swallowed, do not induce vomiting. If vomiting occurs spontaneously,

keep airway clear. SEEK MEDICAL ATTENTION IMMEDIATELY.

� Skin Contact: - Wash contaminated areas with plenty of soap and

water. A soothing ointment may be applied to irritated skin after

thoroughly cleansing. Remove contaminated clothing and footwear.

� Eye Contact: - Immediately flush eyes with large amount of water for

at least 15 minutes holding lids apart to ensure flushing of the entire eye

surface. SEEK IMMEDIATE MEDICAL ATTENTION.

� Note to Physician: Do not induce vomiting, use gastric lavage only.

Aspiration of liquid into the lungs could result in Chemical pneumonitis.

Use of adrenaline is not advised. Treat symptomatically.

C. FIRE FIGHTING MEASURES

� Fire Fighting Instructions:- Use water fog, C02, foam, dry chemical or

Halon to extinguish. Keep personnel removed from and up-wind of fire.

Cool adjacent structures and storage drums with water spray. Evacuate

area. Prevent runoff from fire control dilution from entering streams or

drinking supply.

D. HANDLING AND STORAGE

� Store only in approved containers. Protect containers against physical

damage. Outside or detached storage is preferred. Separate from

52


oxidizing materials. Store in cool, well ventilated area of non-combustible

construction away from possible sources of ignition. Keep away, from

incompatible materials.

� Product Use: This product is intended for use as a fuel in engines and

heaters designed for kerosene or diesel fuels, and for use in engineered

processes. Use in other applications may result in higher exposure; and

require additional controls, such as local exhaust ventilation and

personal protective equipment.

E. PERSONAL PROTECTION

� Airborne Exposure Limits: None established.

� Ventilation System: Not expected to require any special ventilation.

� Personal Respirators: Respiratory protection is not required unless

product is sprayed or heated. Use approved respiratory protection

following manufacture's recommendations where spray, mists, or vapors

may be generated. Supplied air respiratory protection is required for

IDLH areas.

� Skin protection: Wear protective glove and clean body-covering

clothing.

� Eye protection: Face shield and goggles or chemical goggles should be

worn where mist or spray may be generated, and where splashing

occurs. Shower and eyewash facilities should be accessible.

ACCIDENTAL RELEASE MEASURES

� If material is spilled, steps should be taken to contain liquid and prevent

discharges to streams or sewer systems and control or stop the loss of

volatile materials to the atmosphere. Spills or releases should be

53


reported, if required to the appropriate local, state and federal regulatory

agencies.

� Small Spills: Remove ignition sources. Absorb spilled material with non-

combustible materials such as cat litter, dirt, sand, or petroleum as

sorbent pads/pillows. Do not use combustible materials like rags, wood

chips, or saw dust. Remove contaminated materials to an appropriate

disposal container.

� Large Spills: Remove ignition sources. Dike spill area with sand or dirt

to contain material and cover sewers/drains. Remain upwind and keep

unnecessary people away. Contact trained emergency response team

for cleanup. Remove liquid using grounded suction pumps, isolate

hazard area and deny entry.

G. TRANSPORTATION

� It is transported as combustible liquid following the transport rules of

hazardous chemicals.

ENCLOSURE : XI - Welcome to Environment · procedure to meet the emergency situation. ... The steam from AFBC Boiler and WHR Boiler enter into ... ENCLOSURE : XI Contd.. 1.2.1 AFBC

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