EMCO Maier Ges.m.b.H. P.O. Box 131 A-5400 Hallein-Taxach/Austria Phone ++43-(0)62 45-891-0 Fax ++43-(0)62 45-869 65 Internet: www.emco.at E-Mail: [email protected]EMCO WinNC GE Series Fanuc 21 MB Software description/ Software version from 13.76 Software description EMCO WinNC Fanuc 21 MB Ref.No. EN 1901 Edition C2003-7 RS232 USB -Y 1 x SKIP DRY RUN OPT. STOP AUX 100% AUX SBL -X -Z +Z +X +Y 0 1 60 70 80 90 100 110 120 40 20 10 6 0 2 10000 1000 100 10 1 EDIT -4 +4 0 1 PAGE PAGE ALTER POS INPUT GRAPH 5 6 3 2 1 4 - . 0 7 8 9 EOB / CAN PROG MMC CNC SYSTEM MESSAGE RESET X Z M S T O N G P ( ) E C Y ? , @ L # = * + F [ ] & SP HELP SHIFT INSERT DELETE CUSTOM OFFSET SETTING U V W Q I J K R A D H B GE Fanuc Series 21 GE Fanuc Series 21
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EMCO WinNC GE Series Fanuc 21 MB Software description ...
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The EMCO WinNC GE SERIES FANUC 21MB Milling Software is part of theEMCO training concept on PC-basis.
This concept aims at learning the operation and programming of a certainmachine control on the PC.
The milling machines of the EMCO PC MILL und CONCEPT MILL series canbe directly controlled via PC by means of the EMCO WinNC for the EMCO MILL.
The operation is rendered very easy by the use of a digitizer or the controlkeyboard with TFT flat panel display (optional accessory), and it is didacticallyespecially valuable since it remains very close to the original control.
This manual does not include the whole functionality of the control software GESERIES FANUC 21MB Milling, however emphasis was laid on the simple andclear illustration of the most important functions so as to achieve a mostcomprehensive learning success.
In case any questions or proposals for improving this manual should arise,please contact us directly:
EMCO MAIER Gesellschaft m. b. H.Department for technical documentationA-5400 Hallein, Austria
B: BasicsReference Points of the EMCO Milling Machines .................B1Zero offset .........................................................................B2Coordinate System.............................................................B2
Coordinate System with Absolute Programming .............B2Coordinate System with Incremental Programming ........B2
Input of the Zero Offset .......................................................B3Tool Data Measuring ..........................................................B4Tool Data Measuring by Scraping ........................................B5
C: Operating SequencesSurvey Operating Modes ................................................... C1Approach the Reference Point ........................................... C2Setting of Language and Workpiece Directory .................... C3Program Input ................................................................... C4
Call Up a Program....................................................... C4Input of a block ........................................................... C4Search a Word ............................................................ C4Insert a Word .............................................................. C4Alter a Word................................................................ C4Delete a Word ............................................................. C4Insert a Block .............................................................. C4Delete a Block............................................................. C4
Data Input - Output ............................................................ C5Adjusting the Serial Interface ....................................... C5
Delete a Program .............................................................. C5Delete All Programs .......................................................... C5
Program Run .................................................................... C7Start of a Part Program ................................................ C7Displays while Program Run ........................................ C7Block Search .............................................................. C7Program Influence ....................................................... C7Program interruption ................................................... C7Display of the Software Versions .................................. C7
Part Counter and Piece Time ............................................. C8Graphic Simulation ............................................................ C9
D: ProgrammingProgram Structure ............................................................. D1Used Addresses ................................................................ D1Survey of G Commands ................................................... D2Survey of M Commands .................................................... D3Description of G Commands .............................................. D4G00 Positioning (Rapid Traverse) ...................................... D4G01 Linear Interpolation ................................................... D4G02 Circular Interpolation Clockwise .................................. D6G03 Circular Interpolation Counterclockwise ....................... D6G04 Dwell ......................................................................... D7G7.1 Cylindrical Interpolation ............................................. D8G09 Exact Stop ............................................................... D10G10 Data Setting ............................................................ D10G15 End Polar Coordinate Interpolation ............................D11G16 Begin Polar Coordinate Interpolation ..........................D11G17-G19 Plane Selection ............................................... D12G20 Measuring in Inches ................................................. D12G21 Measuring in Millimeter ............................................ D12G28 Approach Reference Point ........................................ D13Cutter Radius Compensation ........................................... D14G40 Cancel Cutter Radius Compensation ........................ D14G41 Cutter Radius Compensation left .............................. D14G42 Cutter Radius Compensation right ............................ D14G43 Tool Length Compensation positive ........................... D16G44 Tool Length Compensation negative ......................... D16G49 Cancel Tool Length Compensation............................ D16G50 Cancel Scale Factor, Mirror ...................................... D16G51 Scale Factor, Mirror .................................................. D16Mirroring a Contour ......................................................... D17G52 Local Coordinate System ......................................... D18G53 Machine Coordinate System..................................... D18G54 - G59 Zero Offset 1 - 6 ............................................. D18G63 Thread Cutting Mode On ......................................... D19G64 Cutting mode ........................................................... D19G61 Exact Stop Mode...................................................... D19G68 / G69 Coordinate System Rotation ............................ D20Drilling Cycles G73 - G89 ................................................ D21G73 Chip Break Drilling Cycle .......................................... D22G74 Left Tapping Cycle ................................................... D22G76 Fine Drilling Cycle .................................................... D23G80 Cancel Drilling Cycles .............................................. D23G81 Drilling Cycle ........................................................... D23G82 Drilling Cycle with Dwell ........................................... D24G83 Withdrawal Drilling Cycle .......................................... D24G84 Tapping Cycle .......................................................... D25G85 Reaming Cycle ........................................................ D26G86 Drilling Cycle with Spindle Stop ................................. D26G87 Back Pocket Drilling Cycle ........................................ D27G88 Drilling Cycle with Program Stop ............................... D27G89 Reaming Cycle with Dwell ........................................ D28G90 Absolute Programming ............................................. D28G91 Incremental Programming ........................................ D28G92 Coordinate System Setting ....................................... D28G94 Feed per Minute ...................................................... D28G95 Feed per Revolution................................................. D28G97 Revolutions per Minute ............................................ D28G98 Retraction to the Start Plane ..................................... D28G99 Retraction to the Withdrawal Plane ........................... D28
EMCO WINNC GE SERIES FANUC 21MB
4
CONTENTS
Description of M Commands .............................................D29M00 Programmed Stop ....................................................D29M01 Programmed Stop, Conditional ..................................D29M02 Main Program End ....................................................D29M03 Milling Spindle ON Clockwise ....................................D29M04 Milling Spindle ON Counterclockwise .........................D29M05 Milling Spindle OFF ..................................................D29M06 Tool Change .............................................................D29M08 Coolant ON ..............................................................D29M09 Coolant OFF ............................................................D29M27 Swivel Dividing Head ................................................D29M30 Main Program End ....................................................D29M71 Puff blowing ON .......................................................D29M72 Puff blowing OFF ......................................................D29M98 Subprogram Call ......................................................D30M99 Subprogram End, Jump Instruction ............................D30
G: Flexible NC programmingVariables and arithmetic parameters .................................. G1Calculating with variables .................................................. G1Control structures .............................................................. G2Relational operators .......................................................... G2
Machine Alarms 6000 - 7999These alarms will be triggered by the machines.There are different alarms for the different ma-chines.The alarms 6000 - 6999 normally must beconfirmed with RESET. The alarms 7000 - 7999are messages which normally will disappear whenthe releasing situation is finished.
6005: OVERHEAT BRAKEMODULMain drive was braked too often, large changesof speed within a short time. E4.2 active
6006: OVERLOAD BRAKE RESISTORsee 6005
6007: SAFETY CIRCUIT FAULTAxis and main drive contactor with machineswitched off not disabled. Contactor got stuck orcontact error. E4.7 was not active during switch-on.
6009: SAFETY CIRCUIT FAULTDefective step motor system.A running CNC program will be interrupted, theauxiliary drives will be stopped, the reference po-sition will be lost.Contact EMCO Service.
6010: DRIVE X-AXIS NOT READYThe step motor board is defective or too hot, afuse or cabling is defective.A running program will be stopped, the auxiliarydrives will be switched off, the reference positionwill be lost.Check fuses or contact EMCO service.
6011: DRIVE Y-AXIS NOT READYsee alarm 6010.
6012: DRIVE Z-AXIS NOT READYsee alarm 6010.
6013: MAIN DRIVE NOT READYMain drive power supply defective, main drive toohot, fuse defective.A running program will be stopped, the auxilliarydrives will be switched off.Check fuses or contact EMCO Service.
6014: NO MAIN SPINDLE SPEEDThis will be released, when the spindle speed islower than 20 rpm because of overload.Alter cutting data (feed, infeed, spindle speed).The CNC program will be aborted, the auxilliarydrives will be stopped.
6019: VICE TIME EXCEEDThe electric vice has not reached a stop positionwithin 30 seconds.The control or the clamping device board aredefective, the vice is stuck. Adjust the proximityswitches of the stop position.
6020: VICE FAILUREWhen the electric vice is closed, the signal"clamping device clamped" of the clamping deviceboard has failed.The control, the clamping device board or thewiring are defective.
A 2007-05
ALARMS AND MESSAGES
H 2
6022: CLAMPING DEVICE BOARDDEFECTIVE
The signal "clamping device clamped" isconstantly released, although no command hasbeen given.Replace the board.
6024: MACHINE DOOR OPENThe door was opened while a machine movement.The program will be aborted.
6027: DOOR LIMIT SWITCH DEFECTIVEThe limit switch of the automatic door is displaced,defective, wrong cabled.Contact EMCO service.
6028: DOOR TIMEOUTThe automatic door stucks, the pressured airsupply is insufficient, the limit switch is displaced.Check door, pressured air supply, limit switch orcontact EMCO service.
6030: NO PART CLAMPEDNo workpiece inserted, vice cheek displaced, con-trol cam displaced, hardware defective.Adjust or contact EMCO service.
6040: TOOL TURRET INDEX FAILUREAfter WZW procedure drum pressed down by Z-axis. Spindle position wrong or mechanicaldefect. E4.3=0 in lower state
6041: TOOL CHANGE TIMEOUTTool drum stucks (collision?), main drive notready, fuse defective, hardware defective.A running CNC program will be stopped.Check for collisions, check fuses or contactEMCO service.
6043-6046: TOOL DISK POSITION FAULTPosition error of main drive, error of positionsupervising (inductive proximity switch defectiveor disadjusted, drum allowance), fuse defective,hardware defective.The Z axis could have been slipped out of thetoothing while the machine was switched off.A running CNC program will be stopped.Contact EMCO service.
6047: TOOL DISK UNLOCKEDTool drum turned out of locked position, inductiveproximity switch defective or disadjusted, fuse de-fective, hardware defective.A running CNC program will be interrupted.Contact EMCO service.When the tool drum is turned out of locked position(no defect), act as following:Turn the drum into locking position manuallyChange into MANUAL (JOG) mode.Turn the key switch. Traverse the Z slide upwards,until the alarm disappears.
6048: DIVIDING TIME EXCEEDEDDividing head stucks, insufficient pressured airsupply, hardware defective.Check for collision, check pressured air supply orcontact EMCO service.
6049: INTERLOCKING TIME EXCEEDEDsee alarm 6048
6050: M25 AT RUNNING MAIN SPINDLE������ ������� ���������� �������������� � ���������������������������������������������������������������� ������ ���������������
6064: DOOR AUTOMATIC NOT READY������ ����������������������������
6069: CLAMPING FOR TANI NOT OPENWhen opening the clamping pressure switch doesnot fall within 400ms. Pressure switch defectiveor mechanical problem. E22.3
6070: PRESSURE SWITCH FOR TANI MIS-SING
When closing the clamping pressure switch doesnot respond. No compressed air or mechanicalproblem. E22.3
6071: DIVIDING DEVICE NOT READYServo Ready Signal from frequency convertermissing. Excess temperature drive TANI orfrequency converter not ready for operation.
ALARMS AND MESSAGES
H 3
6072: VICE NOT READYAttempt to start the spindle with an open vice orwithout clamped workpiece.Vice stucks mechanically, insufficient compressedair supply, compressed air switch defective, fusedefective, hardware defective.Check the fuses or contact EMCO service.
6073: DIVIDING DEVICE NOT READY������ ���� �����������������
6075: M27 AT RUNNING MAIN SPINDLE������ ������� ���������� �������������� � ���������������������������������������������������������������� ������ ���������������
7000: INVALID TOOL NUMBER PRO-GRAMMED
The tool position was programmed larger than10.The CNC program will be stopped.Interrupt program with RESET and correct theprogram.
7001: NO M6 PROGRAMMEDFor an automatic tool change you also have toprogram a M6 after the T word.
7007: FEED STOP!The axes have been stopped by the roboticsinterface (robotics entry FEEDHOLD).
7016: SWITCH ON AUXILIARY DRIVESThe auxiliary drives are off. Press the AUX ONkey for at least 0.5 sec. (to avoid accidentallyswitching on) to switch on the auxiliary drives.
7017: REFERENCE MACHINEApproach the reference point.When the reference point is not active, manualmovements are possible only with key switch atposition "setting operation".
7018: TURN KEY SWITCHWith NC-Start the key switch was in position"setting operation".NC-Start is locked.Turn the key switch in the position "automatic" torun a program.
7020: SPECIAL OPERATION MODE ACTIVESpecial operation mode: The machine door isopened, the auxiliary drives are switched on, thekey switch is in position "setting operation" andthe consent key is pressed.Manual traversing the axes is possible with opendoor. Swivelling the tool turret is not possible withopen door. Running a CNC program is possibleonly with standing spindle (DRYRUN) and SIN-GLE block operation.For safety: If the consent key is pressed for morethan 40 sec. the function of this key is interrupted,the consent key must be released and pressedagain.
7021: INITIALIZE TOOL TURRETThe tool turret operating was interrupted.No traversing operation is possible.Press tool turret key in JOG operation. Messageoccurs after alarm 6040.
7022: INITIALIZE TOOL TURRET !see 7021
7023: WAITING TIME MAIN DRIVE!The LENZE frequency converter has to beseparated from the mains supply for at least 20seconds before you are allowed to switch it onagain. This message will appear when the dooris quickly openend/ closed (under 20 seconds).
7038: LUBRICATION SYSTEM FAULTThe pressure switch is defective or gagged.NC-Start is locked. This can be reset only byswitching off and on the machine.Contact EMCO service.
7039: LUBRICATION SYSTEM FAULTNot enough lubricant, the pressure switch is de-fective.NC-Start is locked.Check the lubricant and lubricate manually or con-tact EMCO service.
ALARMS AND MESSAGES
H 4
7040: MACHINE DOOR OPENThe main drive can not be switched on and NC-Start can not be activated (except specialoperation mode)Close the machine to run a program.
7042: INITIALIZE MACHINE DOOREvery movement and NC-Start are locked.Open and close the machine door to initialize thesafety circuits.
7043: PIECE COUNT REACHEDA predetermined number of program runs wasreached. NC-Start is locked. Reset the counter tocontinue.
7050: NO PART CLAMPEDAfter switching on or after an the vice is neither atthe open position nor at the closed position.NC-Start is locked.Traverse the vice manually on a valid end position.
7051: DIVIDING HEAD NOT LOCKED!Either the dividing head is in an undefined positionafter the machine has been switched on, or thelocking signal after a dividing process is missing.Initiate the dividing process, check, respectivelyadjust the proximity switch for locking.
7054: VICE OPEN������ ���������������� ���������When switching on the main spindle with M3/M4alarm 6072 (vice not ready) will be released. ������ �����
7055: OPEN TOOL CLAMPING SYSTEMA tool is clamped in the main spindle and thecontrol does not recognize the corresponding Tnumber.Eject the tool from the main spindle when thedoor is open by means of the PC keys "Strg" and" 1 ".
7056: SETTING DATA INCORRECTAn invalid tool number is stored in the settingdata.Delete the setting data in the machine directoryxxxxx.pls.
7057: TOOLHOLDER OCCUPIEDThe clamped tool cannot be positioned in the toolturret since the position is occupied.Eject the tool from the main spindle when thedoor is open by means of the PC keys "Strg" and" 1 ".
7058: RETRACTING THE AXESThe position of the tool turret arm cannot beclearly defined during the tool change.Open the machine door, push the tool turretmagazine backwards to the stop. Move the millinghead in the JOG mode upwards to the Z referenceswitch and then traverse the reference point.
7270: OFFSET COMPENSATION ACTIVE !Only with PC-MILL 105Offset compensation activated by the followingoperation sequence.- Reference point not active- Machine in reference mode- Key switch in manual operation- Press STRG (or CTRL) and simultaneously 4This must be carried out if prior to the tool changeprocedure spindle positioning is not completed(tolerance window too large)
7271: COMPENSATION FINISHED,DATASAVED !
see 7270
ALARMS AND MESSAGES
H 5
ALARMS AND MESSAGES
H 6
6000: EMERGENCY OFFThe EMERGENCY OFF key was pressed.The reference position will be lost, the auxiliarydrives will be switched off.Remove the endangering situation and restart ma-chine and software.
6001: PLC-CYCLE TIME EXCEEDINGThe auxiliary drives will be switched off.Contact EMCO Service.
6002: PLC - NO PROGRAM CHARGEDThe auxiliary drives will be switched off.Contact EMCO Service.
6003: PLC - NO DATA UNITThe auxiliary drives will be switched off.Contact EMCO Service.
6004: PLC - RAM MEMORY FAILUREThe auxiliary drives will be switched off.Contact EMCO Service.
6008: MISSING CAN SUBSCRIBERThe SPS-CAN board is not identified by thecontrol.Check the interface cable and the power supplyof the CAN board.
6009: SAFETY CIRCUIT FAULTDefective step motor system.A running CNC program will be interrupted, theauxiliary drives will be stopped, the reference po-sition will be lost.Contact EMCO Service.
6010: DRIVE X-AXIS NOT READYThe step motor board is defective or too hot, afuse is defective, over- or undervoltage frommains.A running program will be stopped, the auxiliarydrives will be switched off, the reference positionwill be lost.Check fuses or contact EMCO service.
6012: DRIVE Z-AXIS NOT READYsee 6010.
6013: MAIN DRIVE NOT READYMain drive power supply defective or main drivetoo hot, fuse defective, over- or undervoltage frommains.A running program will be stopped, the auxilliarydrives will be switched off.Check fuses or contact EMCO Service.
6014: NO MAIN SPINDLE SPEEDThis alarm will be released, when the spindlespeed is lower than 20 rpm because of overload.Alter cutting data (feed, infeed, spindle speed).The CNC program will be aborted, the auxiliarydrives will be switched off.
In the tool turret that can be coupled, the positionof the coupling and uncoupling magnet ismonitored by means of two proximity switches. Ithas to be made sure that the coupling is in therear stop position so that the tool turret can get tothe next tool position. Equally, during operationwith driven tools the coupling has to be safe inthe front stop position.Check and adjust the cables, the magnet and thestop position proximity switches.
6021: COLLET TIME OUTDuring closing of the clamping device the pressureswitch has not reacted within one second.
6022: CLAMPING DEVICE BOARDDEFECTIVE
The signal "clamping device clamped" isconstantly released, even though no commandhas been given. Replace the board.
6023: COLLET PRESSURE MONITORINGThe pressure switch turns off when the clampingdevice is closed (compressed air failure for morethan 500ms).
6024: MACHINE DOOR OPENThe door was opened while a machine movement.The program will be aborted.
6025: GEARBOX COVER NOT CLOSEDThe gearbox cover was opened while a machinemovement. A running CNC program will beaborted.Close the cover to continue.
6027: DOOR LIMIT SWITCH DEFECTIVEThe limit switch of the automatic door is displaced,defective, wrong cabled.Contact EMCO service.
6028: DOOR TIMEOUTThe automatic door stucks, the pressured airsupply is insufficient, the limit switch is displaced.Check door, pressured air supply, limit switch orcontact EMCO service.
6029: TAILSTOCK QUILL TIME EXCEEDThe tailstock quill does not reach a final positionwithin 10 seconds.Adjust the control and the stop position proximityswitches, or the tailstock quill is stuck.
6030: NO PART CLAMPEDNo workpiece inserted, vice cheek displaced, con-trol cam displaced, hardware defective.Adjust or contact EMCO service.
6037: CHUCK TIMEOUTThe pressure switch does not react within onesecond when the clamping device is closed.
6039: CHUCK PRESSURE FAILUREThe pressure switch turns off when the clampingdevice is closed (compressed air failure for morethan 500ms).
6040: TOOL TURRET INDEX FAILUREThe tool turret is in no locked position, tool turretsensor board defective, cabling defective, fusedefective.A running CNC program will be stopped.Swivel the tool turret with the tool turret key, checkfuses or contact EMCO service.
6041: TOOL CHANGE TIMEOUTTool drum stucks (collision?), fuse defective, hard-ware defective.A running CNC program will be stopped.Check for collisions, check fuses or contactEMCO service.
6042: TOOL TURRET OVERHEATTool turret motor too hot.With the tool turret a max. of 14 swivel proceduresa minute may be carried out.
6043: TOOL CHANGE TIMEOUTTool drum stucks (collision?), fuse defective, hard-ware defective.A running CNC program will be stopped.Check for collisions, check fuses or contactEMCO service.
6048: CHUCK NOT READYAttempt to start the spindle with open chuck orwithout clamped workpiece.Chuck stucks mechanically, insufficient pressuredair supply, fuse defective, hardware defective.Check fuses or contact EMCO service.
6049: COLLET NOT READY����&'()
6050: M25 DURING SPINDLE ROTATION*����$+,�������� ���� ������������ ��������-� ������� !�������"��������������������.
6056: QUILL NOT READYAttempt to start the spindle or to move an axis orto swivel the tool turret with undefined tailstockposition.Tailstock is locked mechanically (collision), insuf-ficient pressured air supply, fuse defective,magnetic switch defective.Check for collisions, check fuses or contactEMCO service.
6059: C-AXIS SWING IN TIMEOUTC-axis does not swivel in within 4 seconds.Reason: not sufficient air pressure, and/or me-chanics stuck.
6060: C-AXIS INDEX FAILUREWhen swivelling in the C-axis the limit switch doesnot respond.Check pneumatics, mechanics and limit switch.
6064: AUTOMATIC DOOR NOT READYDoor stucks mechanically (collision), insufficientpressured air supply, limit switch defective, fusedefective.Check for collisions, check fuses or contactEMCO service.
6065: LOADER MAGAZINE FAILURELoader not ready.Check if the loader is switched on, correctly con-nected and ready for operation and/or disableloader (WinConfig).
6066: CLAMPING DEVICE FAILURENo compressed air at the clamping deviceCheck pneumatics and position of the clampingdevice proximity detectors.
6067: NO COMPRESSED AIRTurn the compressed air on, check the setting ofthe pressure switch.
7000: INVALID TOOL NUMBERPROGRAMMED
The tool position was programmed larger than 8.The CNC program will be stopped.Interrupt program with RESET and correct theprogram.
7007: FEED HOLDIn the robotic mode a HIGH signal is at input E3.7.Feed Stop is active until a low signal is at E3.7.
7016: SWITCH ON AUXILIARY DRIVESThe auxiliary drives are off. Press the AUX ONkey for at least 0.5 sec. (to avoid accidentallyswitching on) to switch on the auxiliary drives (alsoa lubricating pulse will be released).
7017: REFERENCE MACHINEApproach the reference point.When the reference point is not active, manualmovements are possible only with key switch atposition "setting operation".
7018: TURN KEY SWITCHWith NC-Start the key switch was in position"setting operation".NC-Start is locked.Turn the key switch in the position "automatic" torun a program.
7019: PNEUMATIC LUBRICATION MONITOR-ING!
Refill pneumatic oil
7020: SPECIAL OPERATION MODE ACTIVESpecial operation mode: The machine door isopened, the auxiliary drives are switched on, thekey switch is in position "setting operation" andthe consent key is pressed.Manual traversing the axes is possible with opendoor. Swivelling the tool turret is possible withopen door. Running a CNC program is possibleonly with standing spindle (DRYRUN) and SIN-GLE block operation.For safety: If the consent key is pressed for morethan 40 sec. the function of this key is interrupted,the consent key must be released and pressedagain.
7021: TOOL TURRET NOT LOCKEDThe tool turret operating was interrupted.NC start and spindle start are locked. Press thetool turret key in the RESET status of the control.
7022: COLLECTION DEVICE MONITORINGTime exceed of the swivelling movement.Check the pneumatics, respectively whether themechanical system is jammed (possibly aworkpiece is jammed).
7023: ADJUST PRESSURE SWITCH !During opening and closing of the clamping devicethe pressure switch has to turn off and on once.Adjust the pressure switch. This alarm does notexist any more for versions starting with PLC 3.10.
7024: ADJUST CLAMPING DEVICEPROXIMITY SWITCH !
When the clamping device is open and theposition stop control is active, the respectiveproximity switch has to feed back that theclamping device is "Open".Check and adjust the clamping device proximityswitch, check the cables.
ALARMS AND MESSAGES
H 9
7025 WAITING TIME MAIN DRIVE !The LENZE frequency converter has to beseparated from the mains supply for at least 20seconds before you are allowed to switch it onagain. This message will appear when the dooris quickly openend/ closed (under 20 seconds).
7038: LUBRICATION SYSTEM FAULTThe pressure switch is defective or gagged.NC-Start is locked. This alarm can be reset onlyby switching off and on the machine.Contact EMCO service.
7039: LUBRICATION SYSTEM FAULTNot enough lubricant, the pressure switch is de-fective.NC-Start is locked.Check the lubricant and lubricate manually or con-tact EMCO service.
7040: MACHINE DOOR OPENThe main drive can not be switched on and NC-Start can not be activated (except specialoperation mode)Close the machine to run a program.
7041: GEARBOX COVER OPENThe main spindle cannot be switched on and NCstart cannot be activated.Close the gearbox cover in order to start a CNCprogram.
7042: INITIALIZE MACHINE DOOREvery movement and NC-Start are locked.Open and close the machine door to initialize thesafety circuits.
7043: PIECE COUNT REACHEDA predetermined number of program runs wasreached. NC-Start is locked. Reset the counter tocontinue.
7048: CHUCK OPENThis message shows that the chuck is open. Itwill disappear if a workpiece will be clamped.
7049: CHUCK - NO PART CLAMPEDNo part is clamped, the spindle can not beswitched on.
7050: COLLET OPENThis message shows that the collet is open. It willdisappear if a workpiece will be clamped.
7051: COLLET - NO PART CLAMPEDNo part is clamped, the spindle can not beswitched on.
7052: QUILL IN UNDEFINED POSITIONThe tailstock is in no defined position.All axis movements, the spindle and the tool turretare locked.Drive the tailstock in back end position or clamp aworkpiece with the tailstock.
7053: QUILL - NO PART CLAMPEDThe tailstock reached the front end position. Tra-verse the tailstock back to the back end positionto continue.
7054: NO PART CLAMPEDNo part clamped, switch-on of the spindle islocked.
7055: CLAMPING DEVICE OPENThis message indicates that the clamping deviceis not in clamping state. It disappears as soon asa part is clamped.
8156 Sync within 1.5 revol. not found���� )0(+� �� 9��� ��������� ����� -� ����� #$�%8������.�
8157 Data record done����)0(+�
8158 Bero width too large (referencing)���� )0(+� �� 9��� ��������� ����� -� ����� #$�%8������.�
8159 Function not implemented9������ � 1 � ����������� �������� ��� ��� � �
�����������
8160 Axis synchronization lost axis 3..7������ �������� ������������������"�������� ���!
����� �������� ������ �������������� ����� �
8161 X-Axis synchronization lostStep loss of the step motor. Causes:- Axis mechanically blocked- Axis belt defective- Distance of proximity detector too large(>0,3mm) or proximity detector defective- Step motor defective