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Electronics - Turning technology into finely tuned energy 2014-09-30 13h30 Wealth Unearthed
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Electronics - Turning Technology into finely tuned energy - GYS

Jun 29, 2015

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Engineering

AEL

Blasting Masterclass
30 September 2014
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Page 1: Electronics - Turning Technology into finely tuned energy - GYS

Electronics - Turning technology into finely tuned energy2014-09-30 13h30

WealthUnearthed

Page 2: Electronics - Turning Technology into finely tuned energy - GYS

The Mining Value Chain

Ore Production

Waste/Over Burden

Drilling Blasting

Bla

st is

a c

lient

of

dri

lling

Qua

lity

Pro

gram

Del

iver

min

eral

in

optim

um c

ondi

tion

for

furt

her

trea

tmen

t

Hig

h ra

te /

low

cos

tS

hove

l pro

duct

ivity

Load & Haul

Load & Haul

Placement

Crushing & Grinding

Rehab-ilitation

Treatment, Separation

Product to smelter or Market

Page 3: Electronics - Turning Technology into finely tuned energy - GYS

DetNet’s Passion – Why we Exist?

The DetNet passion is to provide control of energy in blasting to unlock

the huge potential for improvement of productivity and profitability that

better blast outcomes offer a mining process.

Action

Managing the Environmental Effects of Blasting

Safe blasting in the Mining Environment

Condition the rock for maximum benefit

Community and Relationship Benefit

Operational, Pit and Community Safety

Optimization of the total Mining Value Chain

Outcome

Page 4: Electronics - Turning Technology into finely tuned energy - GYS

Control of Blast Energy – How is it done?

Blast Energy can be controlled not only by the amount of energy supplied, but by the rate and sequence that this energy is introduced to the rock being broken

The DetNet Electronic Initiation Systems provide a more continuous and less sporadic release of explosive energy by enabling accurate timing between blasting events

DetNet Systems enables fragmentation and blast results

by design!

Page 5: Electronics - Turning Technology into finely tuned energy - GYS

Control of Blast Energy – How is it done?

Page 6: Electronics - Turning Technology into finely tuned energy - GYS

Iterative systems delivery

Developing a System – What Products?

DetNet develops technology & Intellectual Property

Global Technology

Partners

AELMS develop Explosives

technology and deliver rock

breaking services

Outcome Safe Productive Environmentally

Optimised Mining Solutions

DetNet Systems form part of the value offer of AELMS to its customers

Page 7: Electronics - Turning Technology into finely tuned energy - GYS

The Detonator

Printed Circuit Board (PCB) with micro-chip, crystal oscillator and capacitor

Copper tube

Base charge

Fuse head

ConnectorDown-line wire

Crimp plug

ESD protective H-Plug

Page 8: Electronics - Turning Technology into finely tuned energy - GYS

DetNet Control Equipment

Page 9: Electronics - Turning Technology into finely tuned energy - GYS

DetNet Blast Initiation System

Page 10: Electronics - Turning Technology into finely tuned energy - GYS

Antamina mine, Peru4,300m above sea level

Page 11: Electronics - Turning Technology into finely tuned energy - GYS

Blast Value Creation

The Process The Value Chain

The Benefit / Outcome Technology

Overburden

Ore M

ining

Cost Focus

Economic Focus

Fragmentation to optimise the whole mine to mill process performance

Process Optimisation

Avoid collateral damageWorkable Muck pile

Minimise Cost

Optimise Excavator CostHaul rate increases

Higher capital productivity

Dilution controlMechanical acoustic impedance

Best balanced feed for Grinding & Crushing

Energy considerationsEnvironmental Control

Perimeter control

Optimised OperationOptimise for treatment (leaching)

Grade separation

Po

wd

er F

acto

r

Tim

ing

-d

irec

tio

n /

seq

uen

ceO

pti

mal

Bla

stC

on

tro

l en

able

d

Page 12: Electronics - Turning Technology into finely tuned energy - GYS

Initiation System PositioningIn

crea

sing

Val

ue P

oten

tial

Increasing IS Functionality

RobustSimple

Accurate Robust Simple

Accurate Robust Simple

AccurateFlexibleInvolved

AccurateFlexible

IntelligentSimple

AccurateFlexible

IntelligentSimple

Shock Tube

Accurate Shock Tube

EIS

EIS:3.1G & CE4

Page 13: Electronics - Turning Technology into finely tuned energy - GYS

Conclusion

The Questions Ask

• Are you aware of the energy of the future?

Rate, sequence and controlled release

• Do you have skilful deployment of your energy?

Need skilled resources

• Is the energy you use the most optimal for your blast design?

Flexibility and accuracy

• How does geology affect the energy you use?

Grade separation, reduced dilution, perimeter control

Page 14: Electronics - Turning Technology into finely tuned energy - GYS

AEL MasterclassDate 30 September 2014

Thank You

Page 15: Electronics - Turning Technology into finely tuned energy - GYS

Electronic Detonator Value

Why?

DetNet wants to improve the entire Mining Value Chain:

Improve fragmentation.

Achieve consistent blasting results.

Increase blasting control.

Improve cycle times.

Improve crusher performance.

Reduce Energy requirements.

How?

Accurate timing. Better blast designs (increase burdens and spacing). Allow for millisecond timing.

What?

DigiShot – smaller blasts, quarries

DigiShot Plus – Larger surface blasts, Coal, Iron Ore.

ViewShot – Blast design and simulation

Page 16: Electronics - Turning Technology into finely tuned energy - GYS

DetNet Product Offering

System Controlling Software

Detonator

Control Equipment

Page 17: Electronics - Turning Technology into finely tuned energy - GYS

DetNet Product Offering

Insert picture of CE4 tagger at Ekenhoff

Control enabled

Page 18: Electronics - Turning Technology into finely tuned energy - GYS

DetNet Controlling Energy with Technology

The Mining Value Chain

DetNet Passion

Developing a system

Product Offering

Blast Value Creation

Initiation System positioning