Page 1
STLCC_CPLS;Morrison 5/10/2013 Page 1
BRDG STLCC Facility
HVAC (Electrical, Emergency Power, Building Maintenance)
(Detect Pictures on this page to Jump to that section of SOP)
Prepared by: Bob Morrison
STLCC- Instrumentation Specialist
Original Dec 2010, Last Revision May 2013 (power outage plan)
Cleaning Contract HVAC Electrical and
Emergency Power
Page 2
Lab HVAC Systems: Operations and Maintenance Manual
Key Contacts
• HVAC
– FV HVAC, Gary Roney (supervisor) 314-513-4359, Cell 314-565-1366, Fax x 4098
– FV HVAC, Mark Tornetto (engineer) 314-513-4363 , Fax x 4825
– ATECH Industrial Electronics, 429 Sovereign Ct, STL 63011 (or R123 cold air iDec 2010)
– Kris Terrill, Service Engineer, 636-227-5777 x 303 or Robert x 301 (cold air issue Dec 2010)
• Fans
– Manf: Greenheck
– Rep: H.C. Sharp, 8301 Crest Industrial, STL 63123, 314-351-6900
• Controls
– Manf: JCI
– Rep: Johnson Controls Inc, 2280 Ball Drive, STL 63146, 314-812-4502
• Air Compressor/Vacuum Pump
– Manf: Kobelco
– Rep: HTE Technologies, 2021 Congressional Dr, STL, 314-731-4444
• Phoenix Valves
– Manf: Phoenix
– Rep: Friemel Love, 7704 Big Bend, STL, 314-647-6363
5/10/2013 STLCC:FV Morrison
Page 3
Lab HVAC Systems: Cleaning Contracts
STLCC_CPLS;Morrison 5/10/2013 Page 3
July 2012 to Present : Link to Facility Cleaning Contract City Wide …pdf
Page 4
Lab HVAC Systems: BRDG Maint, Cassidy-Turley, Workspeed
STLCC_CPLS;Morrison 5/10/2013 Page 4
Rmorrisonj/15workspeed
Page 5
Lab Systems: BRDG, Mechanical Room 111 Layout
STLCC_CPLS;Morrison 5/10/2013 Page 5
HVAC
Air Handler
Vacuum Tank
Vacuum Pump
Pot
Hot
H2O
Non-
Pot
H2O
Air
Tank
Air
Com
pressor
Air
Dryer
Air
Comp
Elec
Frez
Pump
Elec
Hot
Water
Elec
Door Door
Motorized Valve mounted top of
Water Feed Line
to Air Handler (see next slide)
Page 6
STLCC_CPLS;Morrison 5/10/2013 Page 6
Motorized Valve (position)
Partially open (~45 degrees) as
shown in this view
Building
Water Feed line to
our Handler
Water Feed line to
STLCC Air
Handler
Lab Systems: HVAC, Main Valve to Air Handler (For this view, put back to Air Compressor, walk toward Air Handler and Look Up)
Page 7
Lab HVAC Systems: BRDG, R123, R124, R125, NW Segment
STLCC_CPLS;Morrison 5/10/2013 Page 7 Hotlink to Wexford BRDG Park Drawing, New Work, 1st floor, M11-201
Page 8
Lab HVAC Systems: BRDG R127, Instrumentation, SW Segment
STLCC_CPLS;Morrison 5/10/2013 Page 8 Hotlink to Wexford BRDG Park Drawing, New Work, 1st floor, M11-201
Bucket lights x3
Phillips alto PL-T
42W/35/4P
Page 9
Lab HVAC Systems: BRDG R122, Bioprocessing, Classroom, NE Seg
STLCC_CPLS;Morrison 5/10/2013 Page 9 Hotlink to Wexford BRDG Park Drawing, New Work, 1st floor, M11-201
Exhaust rate : 1595 + 1455 =
3050 CFM (Cubic feet/min)
Room ~ 9,000 CF
Complete turnover every 3 min
Page 10
Lab HVAC Systems:BRDG;Drawing Notes
STLCC_CPLS;Morrison 5/10/2013 Page 10
Hotlink to Wexford BRDG
Park Drawing, 1st floor,
Drawing Notes, M1A-001
Page 11
Lab HVAC Systems: BRDG ; Pipe, Valves, Sensor Legend
STLCC_CPLS;Morrison 5/10/2013 Page 11
Hotlink to Wexford BRDG
Park Drawing, 1st floor,
Drawing Notes, M1A-001
Page 12
Lab HVAC Systems:
BRDG;
Mechanical Legend
Symbols/Sensors
STLCC_CPLS;Morrison 5/10/2013 Page 12
Hotlink to Wexford BRDG
Park Drawing, 1st floor,
Drawing Notes, M1A-001
Page 13
Lab HVAC Systems:
BRDG ; Abbreviation Legend
STLCC_CPLS;Morrison 5/10/2013 Page 13
Hotlink to Wexford BRDG
Park Drawing, 1st floor,
Drawing Notes, M1A-001
Page 14
Lab HVAC Systems: BRDG; M1A- 201; Drawing Notes
STLCC_CPLS;Morrison 5/10/2013 Page 14
Hotlink to Wexford BRDG Park Drawing, New Work, 1st floor, M11-201
Page 15
Lab HVAC Systems:Electrical, E1a-501 Dwg; Connections
STLCC_CPLS;Morrison 5/10/2013 Page 15
Page 16
Lab HVAC Systems: Electrical Panels Layout, R127A
STLCC_CPLS;Morrison 5/10/2013 Page 16
Electrical Circuit Breaker Room
General Layout See Details on Outside and Inside of Each Panel
Trans
former
ETR1
Transformer
1TR1
Trans
former
Panel
ETHR1
Backup
Power
Coldrm,
-80, -20
CO2
Auto
clave
Inst
Ice
Hood
Cabs
Labs
Office
Vend
Molecular Lab
Mechanical Rm
Air,Gas,Vac,Heat
Rm 127A Door
Light
Switch
Floor outlet is on
Emergency backup
power (plug extension
cord here for other
areas not on main )
Page 17
Lab HVAC Systems: BRDG; Emergency Power Plan
Cold
Room 126A
-20
Main
-80
126D Incub
-20
cro.
126B Telcom
128
Alarm Sensor
Dialer, located
behind -80
Floor outlet is on
Emergency backup power
(generators)
Plug extension cord here
for other devices in Instr.
Rm or elsewhere
Page 18
Lab HVAC Systems: BRDG, Power Out Plan and Checklist (used 5/7/11, 5/2013 planned outage)
STLCC_CPLS;Morrison 5/10/2013 Page 18
One Week Prior to Outage: Responsibility: Status:
1 Notify Break room refreshment machine vendors of outage, post signs for safety Angela
2 Notify TESS and FV Facilities of planned outage period. Bob, Scott S Email to SS to TESS 4/11
3 Review backup plan if Emergency Generators fail: transport to FV, Dry Ice, etc. Becky, Betsy, Bob
3a Verify cold space status at FV for backup with Ginny Neumann Bob -80 empty/on, -20 1 dwr per
GN 4/30
4 Remind via Email all BRDG Instructors, Interns, Staff,CRO partners, potential visitors Angela, Betsy Done AT 4/25
5 Review all items on plan in group session BM, BB, BS, AT, RN Meeting R119 Fri 4/29
Day Before Planned Outage:
1 PCs in office, labs, classroom, instrumentation: Log off and Power off by 4pm Fri. Angela, Bob
2 Laser Printer : Power off and unplug (per Scott) by 4pm Fri. Bob
3 Instrumentation except those on Emergency Power circuits :
Power off all but (-80, -20, Cold Room, CO2 Incubator)
Bob, Becky
4 -20 CRO Freezer: Connect to outlet in Electrical Room 127A via extension cord Bob Tested 4/25 BobM
5 Refrigerator in R127: Move items to Cold room Becky New item
5b -20 Small Freezers (2) in R127: Move both on cart to Instr Room, connect to Extension line
with -20 CRO from Elect closet
Becky New item
5c Cold Incubator Inst. Room; Check and/or move contents to another location Becky New item
5d -20 Gowning Room: Shut off until after outage Bob Done 4/25 BobM
5e Cryostorage: Leave system off (unloaded) until after poweroff weekend. Bob/Betsy Discussed BB, BM 4/22
6 Ice Machine : Power off and empty bin, sanitize/clean bin Becky
7 Millipore, Autoclave: Power off and check shutdown protocol for: Becky, Bob
8 Sensor Alarms: Verify they are on and operating for all freezers/Cold room Bob
9 Office/Copy room refrigerator: Clean out , empty ice bin Angela, Bob
10 Review Contacts and Actions Planned during outage: Alarms, Transport, DryIce, etc. Becky, Betsy, Bob
11 Mechanical Room: Power off Vacuum, Compressor, Air Treatment Bob Done 5/6 at 12pm
Day(s) of Outage:
1 At facility 6am: determine if devices on Emergency Power are stable, call for backup if not Bob
2 Cellphones Staff: Keep handy for any Alarm Sensor calls on Freezers/Cold room Bob, Becky, Betsy
3 Periodically (every 3-5hrs) check condition of all Freezers/Refrigeration during outage period, Bob; primary
After outage: Fume Hood Fans (centralized on roof) may not come backonline without intervention by
Cassidy-Turley Building engineer assistance and/or Johnson Controls 5/9/13 RGM
Page 19
Lab HVAC Systems: Emergency Power Circuits, R127A
STLCC_CPLS;Morrison 5/10/2013 Page 19
Verified: The circuits for the -80, -20, CO2 incubator, and cold room were tested
for termination and control in the 1ETR1 panel of the STLCC Electrical room 127A
On 4/1/11 by RGMorrison. All were wired per the diagram below. The backup
Generators for this panel are tested by CK Power (see next slide) twice per year.
Page 20
Biosafety: Hood, BRDG, Lanconco, Protector Series
STLCC-CPLS;Morrison 5/10/2013 Page 20
Product Specifications
BRDG Part No: 975040416589, SN 090915043, 44, 45
Weight: 337.0 lbs , Weight metric: 153.0 kg
Dimensions: 48.0" w x 33.2" d x 59.0" h
Electrical: 115 volts, 60 Hz, Domestic, Nominal Width: 4'
Alternate Air Usage/Static Pressure at 100 fpm: With sash full open,
exhausts 730 CFM at 0.17" H2O static pressure, With sash open 18" high,
exhausts 470 CFM at 0.07" H2O static pressure
Blower Requirements: Remote blower required
Conformance: ANSI Z9.5, ASHRAE 110, ASTM E84, CAN/CSA C22.2,
NFPA 45, SEFA 1, UL
Electrical Duplexes: 1 Electrical Standard: Domestic
Lighting: T8 fluorescent Service Fixtures: 2
Tested 12/3/09 by Senco Services Co, 701 Emerson Rd Suite 220, 63141,
Doug Smith, 314-432-5100, 120 FPM nominal, labeled 111, 113E, 113W
Hot Link to Labconco Hood Manual - pdf
Hoods have no
internal blower
Roof-mounted fan
provides exhaust
for all hoods.
Note: After power
failure, these may
need resetting by
Johnson Controls
to max values.
Roof Mounted
Fans, Wexford
Dwgs.
Page 21
Lab HVAC Systems: Emergency Power, Generator Test
Report
STLCC_CPLS;Morrison 5/10/2013 Page 21
Page 22
STLCC_CPLS;Morrison 5/10/2013 Page 22
Lab HVAC Systems: Emergency Power Plan/Proposal,
Bioprocessing, R119
Page 23
Lab Bench: BRDG EE Pedestal Pictures
STLCC_CPLS;Morrison 5/10/2013 Page 23
Page 24
Lab HVAC Systems: Floor Conduit, Electrical Protector
STLCC_CPLS;Morrison 5/10/2013 Page 24
Wiremold
Corduct 5 ft. Gray
Over-Floor Cord
Protector
Model # CDG-5
Internet # 100657489
Store SKU # 275370
$10.95 /EA-Each at
Home Depot
Page 25
Lab Bench: BRDG Pedestals Power/Ethernet
STLCC_CPLS;Morrison 5/10/2013 Page 25
Page 26
Lab HVAC Systems, Electrical: Plug and
Receptacles
STLCC_CPLS;Morrison 5/10/2013 Page 26
Link to NEMA Standards at
Quail Electronics