ALTRA INDUSTRIAL MOTION Electric Linear Actuators and Controls
A L T R A I N D U S T R I A L M O T I O N
Electric Linear Actuatorsand Controls
Warner Linear... Customer Focused, Quality DrivenProducts designed and manufactured for reliable, long-lasting performance
Quality Processes
Warner Linear is dedicated to designingand manufacturing “Best-in-class” electromechanical actuators and controls.
We subscribe to a standard of qualityderived from the Altra Business System(ABS), a series of progressivemanufacturing methods designed tocontinuously improve production withinour flexible work cell environment.
Our quality starts in product design. It isdemonstrated in the attention given todesign details and the refinement of prototypes. It is apparent in our fastresponse to requests for quotes, and ourstrict adherence to deadlines in everystage of the work flow.
Custom Solutions
We recognize how critical our actuators areto the overall performance of your equipment. Working closely with yourengineering and development staff, westrive for an early understanding of how youwant your linear actuator to perform.
Building a direct communication line fromour engineer to your engineer provides anumber of significant benefits.
• A teaming of creative resources.
• Joint understanding of our actuatorcapabilities and how they can be tailoredto your application.
• An understanding of the lowest costsolution to meet your actuatorrequirements.
• Providing a complete solution thatincludes controls as required.
Service to ourCustomers
Our team takes pride in serving ourcustomers with excellence andenthusiasm and demonstrates this in allaspects of our business relationships.
Our knowledgeable staff is involved on adaily basis in customer communications, team based problem solving, andcontinuous improvement. We aresensitive to satisfying specificcustomer requirementsand expectations.
Design and Testing
Our engineers and design specialists work closelywith our customers to define both lab and fieldtesting requirements. Our solid model designcapabilities, computer assisted testing, andmanufacturing floor pre-shipment cycle test, allprovide assurance that your Warner Linearactuators will meet or exceed your expectations.
Our linear actuator testing capabilities includedual load life cycling stands, low and high pressure wash down test tanks, lift test standsand thermal shock submersion. Our test serviceproviders add material analysis, noise andvibration evaluation capabilities.
State-of-the-Art Facilities
Our division headquarter’s facilityis a full function design andmanufacturing centre located inBelvidere, Illinois. The facility isdedicated to the engineering,testing and assembly of WarnerLinear actuators. Selective globalsourcing of high qualitycomponents from low costcountries provides theultimate in actuator value.
Contents
Applications/Performance Features 4-5
M-Track Design Features 6
M-Track Configurator 7
M-Track 1 8-9
A-Track Design Features 10
A-Track Configurator 11
A-Track 2 12-13
A-Track 5 14-15
A-Track 5 16-17
A-Track 10 18-19
B-Track Design Features 20
B-Track Configurator 21
B-Track K2VL 22-23
B-Track K2 24-25
B-Track K2X 26-27
B-Track K2PL/K2XPL 28-29
B-Track K2JS/K2XJS 30-31
B-Track K2RA 32-33
Custom Actuators 34
Mounting Information 35
PerformanceFeatures 36
Controls –Simple & Basic 37-38
Controls –Advanced 39
Controls –BTc P1-DC 40-41
Controls –BTc PQS-DC 42-43
Controls –BTc P2-DC 44-45
Glossary 46-47
Application Data Form 48
Warner Linear offers a full line of standard electric actuators, each specificallydesigned to meet the needs of light-duty, general-duty, or rugged-dutyapplications. All are engineered for maintenance-free, long-life service,providing maximum value for our customers.
Linear actuators to meet your specific requirements
M-Track 1Compact, completely self-contained and sealedto allow for use in smallspaces without sacrificingpower or capability.
Drive Type: Acme Screw
Load Capacity & Speed:120 N @ 45 mm/s 240 N @ 24 mm/s 500 N @ 13 mm/s 750 N @ 06 mm/s
Stroke Length (mm): 50, 100, 150, 250, 300
Input Voltage (VDC): 12, 24
Typical Applications:Throttle ControlAir Vent OpeningRemote WindowOperationRemote MirrorPositioningGate OpeningShutter Control
Light Duty
QUICK SELECTION GUIDE
A-Track 2Efficient design offeringlow cost power capability.For use in applicationswhere moisture orenvironmentalcontamination exist.
Drive Type: Acme Screw
Load Capacity & Speed:1500 N @ 25 mm/s 2300 N @ 13 mm/s
Stroke Length (mm):100, 150, 200, 300, 450, 600
Input Voltage (VDC): 12, 24
Typical Applications:Drum LiftsAccess Panel LiftsWalk Behind Sweeper/PolishersTractor Hood LiftsSpout Positioning
General Duty
Pages 12-13
A-Track 5Efficient design offeringmoderate power capability.For indoor use or whereAC power is available.
Drive Type: Acme or Ball Screw
Load Capacity & Speed:1500 N @ 25 mm/s 2300 N @ 46 mm/s 4500 N @ 25 mm/s 6000 N @ 12 mm/s
Stroke Length (mm):100, 150, 200, 300, 450, 600
Input Voltage (VAC): 115, 230
Typical Applications:Work Table PositioningConveyor PositioningRemote Louver ControlDoor OpeningVent ControlScissor Lift Tables
Pages 14-17
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Pages 8-9
A-Track 10Completely self-containedfor more demandingoutdoor applicationsrequiring moderate loadand duty cycle capability.
Drive Type: Ball Screw
Load Capacity & Speed:2300 N @ 45 mm/s 3500 N @ 22 mm/s4500 N @ 13 mm/s
Stroke Length (mm):100, 150, 200, 300, 450, 600
Input Voltage (VDC): 12, 24
Typical Applications:Boat Engine CoversRound Baler CoversEngine HoodsScooter Lifts
Pages 18-19
Rugged Duty
B-Track K2VL
Intended for severeservice requirements andloads up to 3500 N.Lowest priced model inthe B-Track family.
Drive Type: Hybrid Acme
Load Capacity & Speed:900 N @ 50 mm/s 1500 N @ 25 mm/s3400 N @ 12 mm/s
Stroke Length (mm):50-600 in 50 mmincrements
Input Voltage (VDC): 12, 24, 48, 90
Typical Applications:Fertilizer Gate ControlMower DecksGate OpenersScooter & Cycle LiftsPull Behind Implement Lifts
Pages 22-23
B-Track K2Uses a patented straightline load transfer offeringhigh load capability in asmall package size. Bronzeor Delrin® nut optionsavailable for high impactload applications.
Drive Type: Hybrid Acme
Load Capacity & Speed:1300 N @ 50 mm/s 2700 N @ 25 mm/s5400 N @ 12 mm/s
Stroke Length (mm): 50-900 in 50 mmincrements
Input Voltage (VDC): 12, 24, 48, 90
Typical Applications:Residential Mower DecksGate & Valve OperationSnow BlowersSpouts & ChutesEngine LiftsTablesWagon LiftsCombine Concaves
Pages 24-25
B-Track K2X
Completely sealed,designed for tough, highload applications. Able to perform in harshenvironments providingyears of trouble-freeservice.
Drive Type: Ball Screw & Ball Nut
Load Capacity & Speed:2600 N @ 50 mm/s 5400 N @ 25 mm/s9800 N @ 12 mm/s
Stroke Length (mm): 50-900 in 50 mmincrements
Input Voltage (VDC): 12, 24, 48, 90
Typical Applications:Paving OutriggersCommercial Mower DecksSpray BoomsATV Dump Box LiftsBoat Engine LiftsHydraulic CylinderReplacementConstruction EquipmentHood Lifts
Pages 26-27
Actuator ControlsSimple extend/retract switch boxes • SBC-DC, SBC-AC
Basic controls and digital electronic options• Adjustable stroke limits• Fixed electronic stroke limits – ESL• QS Quick Stop bi-directional current limit control• Position feedback options – potentiometer or digital outputs
Microprocessor based controls (for special needs)• Quick Switch and Twin Track control functions• Programming pendant• Adjustable position and current limit options• Remote mounting capable
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Golf Cart Height Adjust
Mower Blade Lift
Solar Panel Adjust
55 Gallon Drum Lift
Fire Engine Valve Adjust
Automated Dumpster
Scissor Lift Table
Round Baler Cover Lift
Walk Behind Floor Washer
Bulldozer Engine Cover
Air Foil Adjust
Construction Sign Positioning
Forage Harvester Spout Positioning
Combine Spout Positioning
Adjustable Height Work Table
Conveyor Lateral Guide Positioning
Street Sweeper Bristle Lift
RV/Bus Compartment Extension
Warner LinearActuators areavailable for a widevariety ofapplications
Performance Features
Dependable Operation
Compact designA Warner Linear actuator with a 50 mmstroke can provide up to 9000 N of forcecapacity in a compact package.
Maintenance-freeUnits are lubricated for life during assembly. There are no adjustments ormaintenance required for units after they have left the factory. Consistentperformance is provided for the entire life of the actuator.
Equal capacity in both directionsWarner Linear actuators can push-and-pull or lift-and-lower loads rangingfrom 5 N to over 9000 N up to 600 mm with equal capacity in bothdirections of travel.
Efficient operationWarner Linear actuators consist of an electric motor combined with a highefficiency gear train and lead screw. This direct conversion of electrical tomechanical energy results in effective, economic linear movement. Unitsare completely self contained and require minimal installation hardware orwiring.
Superb load holding powerWarner Linear actuators operate loads in both tension and compressionequally well. They will hold a load stationary without power in eitherdirection. Static load holding capability will always exceed the dynamic loadmoving capability.
Advantages• No hydraulic pumps, hoses, valves, or leaks• Holds load when power is off• Overload clutches prevent damage due to excess weight• Simple to install and use• Easily adaptable for position control• Integrated sensors provide electrical position signals
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Performance Features
5
Rugged and reliableWarner Linear actuators incorporate high strength, highquality components and are designed to assure trouble-freeservice. Rugged spur gearing, industrial quality syntheticlubricants and high performance motors combine to providemaximum capability and value for the end user. Units aregasketed and sealed for operation in industrial and mobileoutdoor applications. Thermal overload switches areincluded for motor protection; and high performancecorrosion protection features are standard.
Energy efficientElectric control provides clean, smooth linear motion withoutfluids, plumbing or other expensive components. WarnerLinear actuators require power only when in motion. Nopower is required to hold loads stationary.
Lead screw drive systemsWarner Linear actuators use either acme, hybrid rolled, orhighly efficient ball bearing screws. Models which use acmeor hybrid rolled screws with bronze or plastic nuts will notbackdrive when power is off. A bi-directional load holdingbrake is a standard feature on all ball bearing units andholds loads in position when power is off.
Overload protectionMotors incorporate thermal switches in their windings toshut the actuator motor off in case of overheating or highovercurrent. Reset is automatic after the motor has cooled.A standard overload clutch detents if the load is excessiveor reaches end of stroke.Note: Clutch is not incorporated in M-Track due to sizeconstraints.
VersatileWith their compact size, Warner Linear actuators can belocated in confined areas, and move loads from 0 to9000 N. Their static load holding ability ensures that a loadwill remain in position when power is turned off. Gearingratios create speeds that range from 12 to over 50 mm persecond. Standard models are mounted using twoparallel pins and require only simple wiring and switches.They are self-contained, lubricated for life, and designed foruse where rugged and durable performance is required foralmost any lift-and-lower or push-and-pull application.
Available customized features
• Direct drive manual override
• Mounting and end fitting variations
• DC Motor voltage variations
• AC and DC motor options
• Motor lead wire connectors
• Adjustable stroke limit switches – fixed and adjustable
• Position feedback outputs – potentiometer and digital
Also available
• Basic switch box controls
• Integrated electronic position controls
Acme screw
Ball screw
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M-Track - Features
Thermal overloads in windingsprotect the motor
Metal spur gears offerstrength and durability
Integrated rearclevis for easy
pin-to-pinmounting
Optional potentiometerassures accurate,
consistent positioningfeedback
Compact spur gear designallows compact space re-quirements
Integral end of stroke limitswitches standard. No clutch required.
Lightweight aluminumextension rod
Wiper and O-ringprovide doubleprotection and
load support
Light Duty Actuators
Key Features
• Compact size• Efficient design• Easy to use and install
Standard models
M1
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M-Track - Configurator
How to select
Step 1 – Determine load and stroke length requirements
Use the Quick Selection guide to identify the model that willprovide the load capacity and stroke length needed for yourapplication.
Step 2 – Identify motor type and voltage
Select DC motor and motor voltage.
Step 3 – Confirm speed and current draw requirements
Using the charts provided, confirm that unit speed andcurrent draw is appropriate for the intended use.
Step 4 – Confirm the application duty cycle
At full load capacity, actuators have a 25% duty cycle.Duty cycle is the amount of ‘on-time’ compared to coolingtime. A unit that runs for 15 seconds should be off for45 seconds.
Important unit restrictions
Side loading and shock loads must be considered in actu-ator applications. Side loading and cantilevered mountingshould be eliminated through proper machine design. Sideloading will dramatically reduce unit life. While actuatorscan withstand limited shock loads, it is recommended thatshock loading be avoided wherever possible. (See page 35)
Step 5 – Unit options
M-Track units include end-of-travel limit switches as a stan-dard feature. For positional feedback, a 10K ohm poten-tiometer can be factory installed. The changingpotentiometer value provides unit movement feedback forunits that are not visible to the machine operator.
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01 = M-Track 1
D012 = 12 VDCD024 = 24 VDCD036 = 36 VDC
0025 = 120 N0050 = 240 N0100 = 500 N0165 = 750 N
A = Acme Screw
Actuator Model No.
Motor Voltage Options
Load Capacity (N)
Screw Type
P = With PotentiometerN = No Potentiometer
L = Limit switches included
Potentiometer
Limit Switch Options
02 = 050 mm04 = 100 mm06 = 150 mm08 = 200 mm10 = 250 mm12 = 300 mm
Stroke Length (mm)
Model Voltage Load Screw Stroke Limit PotentiometerNo. Capacity Type Length Switch
01 – D012 – 0025 – A 02 – L N
Not all stroke lengthsare standard on allunits. Consult unitpage for details.
Not all load ratings are stan-dard for all units. Consult unitpage fordetails.
8
M-Track 1
DC motor acme screw
750 N load rated
Features
• An Acme Screw drive delivers up to 750 N of force at a minimumextension rate of 6 mm per second
• The aluminum zinc alloy housing resistscorrosion and provides protection fromdirt, dust and humidity
• The M-Track 1 has a temperatureoperating range of –25ºC to +65º C
• Standard stroke lengths of 50, 100,150, 200, 250 and 300 mm areavailable
• Internal limit switches automaticallyshut off the unit at end of stroke
• Optional potentiometer can providepositional location feedback
Typical applications
• Light load and short distanceapplications such as:
• Valve and vent adjustments
• Light weight tilt or lift positioning
• Vise and clamp operations
M-Track 1 compact units are completely self-contained and sealed toallow use in small spaces without sacrificing power or capability. The loadand length capabilities provide solutions for a diverse range of intermittentduty applications.
Functionally, M-Track 1 actuators are easily interchanged with compara-ble size hydraulic or pneumatic cylinders on intermittent duty applications.The actuator provides consistent, repeatable performance even for appli-cations with operating conditions including temperature extremes, high hu-midity, or significant dust.
Specifications
Load Capacity N 120 240 500 750
Speed at Full Load mm/s 45 24 13 06
Input Voltage VDC 12 or 24 VDC (36 VDC optional)
Static Load Capacity N 1300
Stroke Length mm 50, 100, 150, 200, 250, 300
Clevis Ends mm Ø 6,4
Duty Cycle % 25%
Operation Temperature Range °C -25ºC to +65ºC
Limit Switch - Fixed end of stroke limit switches standard
Potentiometer Ohm 10K, 10 turn pot optional
Restraining Torque Nm 2,24
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M-Track 1
Current vs load Speed vs load
A: Retracted Length (with POT sensor) 192 243 294 345 N/A N/A
A: Retracted Length (without POT sensor) 158 209 260 311 362 413
B: Stroke Length 50 100 150 200 250 300
Dimensions (mm)
Performance curves
0
120 N240 N 500 N 750 N
0100 200 300
Load (N)
12 V
DC
(A)
24 V
DC
(A)
400 500 600 700 800
1
2
3
4
0
0.5
1.0
1.5
2.0
0
120 N
240 N500 N
0100 200 300
Load (N)
Sp
eed
(mm
/s)
400 500 600 700 800
15
30
45
60
750 N
Ø20
40
20
18
75 Ø6,4
18
7
Lead Length300 ±30
11B ±2A ±2
9,0
Ø6,4
Ø20
20,5
Ø3
8
135
18
Ø20 20
75
40
Lead Length300 ±30
Ø6,4
18
7
86,4
Ø3
8
11
Ø6,4
17,7
9
B ±2A ±2
20
A B
158 50
209 100
260 150
311 200
362 250
413 300
A B
192 50
243 100
294 150
345 200
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with POT sensor
without POT sensor
10
A-Track - Features
General Duty Actuators
Key Features
• Totally sealed• Long life motor• Easy to use and install• Best value in its class
Standard models
A-Track 2, A-Track 5A-Track 10
Sealed housing andmotor protects wiringand internal components
Clevis mount forsimple pin-to-pin
mounting
Load holdingbrake keepsloads station-ary withpower off
Thermal overload in motorsprotects from excessive duty cycle
Overloadclutchprotectsgearingandmotorfrom ex-cessiveloads
Dual seal and O-ringsprovide protection fromexternal contaminants
Stainless steel ex-tension tube pro-tects againstcorrosion
Ball bearingscrews providehigh efficiencymotion
Metal spur gearsoffer strength and
durability
Sealed housing and motor protectwiring and internal components
Clevis mountfor simplepin-to-pinmounting
Wipers and O-ringsprovide double protectionfrom contaminants
Stainless steelextension tubeprotects against corrosion
Optionalpoten-
tiometerprovides
positionalfeedback
Overload clutch protects gearsand motor from excessive loads
Metal spur gears offerstrength and durability
Thermal overload in motors protectsfrom excessive duty cycle
End of travel limit switches provideautomatic shut-off (Optional)
AC units use spring set anti-coastload holding brakes
Acme Screw DrivenActuators...
designed for light tomoderate dutyapplications.
Ball Screw Driven Actuators...designed for industrialand commercialapplications requiringhigh load capacities.
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A-Track - Configurator
How to select
Step 1 – Determine load and stroke length requirements
Use the Quick Selection guide to identify the model that willprovide the load capacity and stroke length needed for yourapplication.
Step 2 – Identify motor type and voltage
Select AC or DC motor and motor voltage.
Step 3 – Confirm speed and current draw requirements
Using the charts provided with each model family, confirmthat unit speed and current draw is appropriate for thesystem design.
Step 4 – Confirm the application duty cycle
At full load capacity, actuators have a 25% duty cycle.Duty cycle is the amount of ‘on-time’ compared to coolingtime. A unit that runs for 15 seconds should be off for45 seconds.
Important unit restrictions
Side loading and shock loads must be considered in actu-ator applications. Side loading and cantilevered mountingshould be eliminated through proper machine design. Sideloading will dramatically reduce unit life. While actuatorscan withstand limited shock loads, it is recommended thatshock loading be avoided wherever possible. (See page 35)
Step 5 – Unit options
A-Track units include end-of-travel limit switches as anoptional feature. *For positional feedback, a 10K ohmpotentiometer can be factory installed. The changingpotentiometer value provides unit movement feedback forunits that are not visible to the machine operator.
*Limit switches are only available in the maximum load configuration for each model.
02 = A-Track 205 = A-Track 510 = A-Track 10
D012 = 12 VDCD024 = 24 VDCA115 = 115 VACA230 = 230 VAC
0330 = 1500 N0500 = 2300 N0750 = 3300 N1000 = 4500 N1300 = 6000 N
A = Acme ScrewB = Ball Screw
Actuator Model No.
Motor Voltage
Load Capacity (N)
Screw Type
P = With PotentiometerN = No Potentiometer
L = Limit switches includedN = No Limit switches
Potentiometer
Limit Switch Options
04 = 100 mm06 = 150 mm08 = 200 mm12 = 300 mm18 = 450 mm24 = 600 mm
Stroke Length (mm)
Model Voltage Load Screw Stroke Limit Potentiometer Base FittingNo. Capacity Type Length Switch Alignement
02 – D012 – 0330 – A 04 – L N R120
Not all strokelengths are stan-dard on all units.Consult unit pagefor details.
Not all load ratings arestandard for all units.Consult unit page fordetails.
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R30 = 30˚ FittingR60 = 60˚ FittingR90 = 90˚ FittingR120 = 120˚ FittingR150 = 150˚ FittingBlank = Standard
Base Fitting Alignment
30° 30°
30°30°M2
R30
M3R60 M4
R90
M5R120
M6R150
M1
30°
12
A-Track 2
DC motor acme screw
Up to 2300 N load rated
Up to 25 mm/s Speed
Features
• Seale and gasketed for mobileor outdoor applications
• Overload clutch standard
• 100, 150, 200, 300, 450 and 600 mmstroke lengths
• 12 or 24 VDC motors
• Acme screw drive
• Thermal overload includedin double ball bearing motor
Typical applications
• Gate and valve positioning
• Tailgate lifts
• Mobile equipment spout positioning control
The A-Track 2 incorporates an Acme screw drive system that provides avalue priced unit for moderate duty applications. The A-Track 2 includeslubrication for the life of the unit, combined with robust seal and O-ringdesign, creating a maintenance free design, even when used in applica-tions with high humidity or dust.
Specifications
Load Capacity N 1500 2300
Speed at Full Load mm/s 25 13
Input Voltage VDC 12 or 24 VDC
Static Load Capacity N 4500
Stroke Length mm 100, 150, 200, 300, 450 and 600
Clevis Ends mm Ø 13
Duty Cycle % 25%
Operation Temperature Range °C -25ºC to +65ºC
Limit Switch - Optional adjustable travel limit switches (20:1 only) (2300 N)
Potentiometer Ohm Optional feedback potentiometer
Restraining Torque Nm 11,2
Thermal Overload - Thermal Overload included all motors
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A-Track 2
Current vs load Speed vs load
A 338 389 438 540 772 924
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Dimensions (mm)
Performance curves
0
1500 N2300 N
0500 1000 1500
Load (N)
12 V
DC
(A)
24 V
DC
(A)
2000 2500
4
8
12
16
20
0
2
4
6
8
10
0
2300 N
1500 N
0500 1000 1500
Load (N)
Sp
eed
(mm
/s)
2000 2500
10
20
30
40
50
150,
5
76
Ø13
Ø26
38
14
24,5
67,6
15,5 18
11,5
Ø50,8 28,6
Ø63
,5
Ø13
130
163,5
10755,5
B ±2,5A ±3,8
With Limit Switches
A-Track 2Acme Screw
A 262 313 364 465 696 848
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Without Limit Switches
A-Track 2Acme Screw
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A-Track 5
AC motor acme screw
Up to 2300 N load rated
Up to 25 mm/s Speed
Features
• Acme screw drive system
• 115 VAC (60hz) and 230 VAC (50hz)motors available
• 100, 150, 200, 300, 450 and 600 mmstrokes
• Acme screw drive train
• Overload clutch standard
• Lubricated for life
• Capacitor included with motor
Typical applications
• Ergonomic lift tables
• Conveyor diverters
• Bin/tank cover lifts
• Roof vents
The A-Track 5 Acme screw actuator is a general purpose AC actuatorwith load capacities of 1500 and 2300 N for use in moderate dutyinterior applications. The unit includes a power off motor stopping brakefor faster stops and extra load holding capability. The Model 5 allows forstroke lengths of 100 to 600 mm for in-plant or protected applications.
Specifications
Load Capacity N 1500 2300
Speed at Full Load mm/s 25 14
Input Voltage VAC 115 VAC (60 Hz) and 230 VAC (50 Hz)
Static Load Capacity N 4500
Stroke Length mm 100, 150, 200, 300, 450 and 600
Clevis Ends mm Ø 13
Duty Cycle % 25%
Operation Temperature Range °C -25ºC to +65ºC
Limit Switch - Optional adjustable travel limit switches (20:1 only) (2300 N)
Potentiometer Ohm Optional feedback potentiometer
Restraining Torque Nm 11,2
Thermal Overload - Thermal Overload included in all motors
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A-Track 5
Current vs load Speed vs load
A 456 506 556 658 810 962
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Dimensions (mm)
Performance curves
00
450 900 1350
Load (N)
115
VA
C (
A)
230
VA
C (
A)
1800 2250
0.6
1.2
1.8
2.4
3.0
0
0.3
0.6
0.9
1.2
1.5
1500 N
2300 N
00
450 900 1350
Load (N)
Sp
eed
(m
m/s
)
1800 2250
7,5
15
22,5
30
37,5
1500 N
2300 N
156
76
24,5
14
38
Ø26
Ø13Both Ends
67,6
15,5Ø50,8
30
11,5
9
55,4
271
600 ± 30
Ø87
Ø28,6
B ±2,5A ±2,5
With Limit Switches
A-Track 5Acme Screw
A 380 431 481 583 735 887
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Without Limit Switches
A-Track 5Acme Screw
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A-Track 5
AC motor ball screw
Up to 6000 N load rated
Up to 48 mm/s Speed
Features
• Ball bearing screw drive system
• Anti-coast load holding brake
• 100–600 mm stroke length capability
• Load limiting clutch standard
• Thermal overload protection in themotor
• Capacitor included in motor
Typical applications
• Ergonomic lift tables
• Conveyor diverters
• Bin or tank cover lifts
• Die transfer cartsThe A-Track 5 Ball Screw is a ball screw drive linear actuator for indus-trial and commercial applications. The unit provides load capacity up to6000 N with either 115 or 230 VAC motors. This unit includes a power offload holding brake which stops the motor from turning when power is off.The Model 5 allows for stroke lengths of 100 to 600 mm for in-plant orprotected applications.
Specifications
Load Capacity N 2300 4500 6000
Speed at Full Load mm/s 48 25 12
Input Voltage VAC 115 VAC (60 Hz) / 230 VAC (50 Hz)
Static Load Capacity N 13500
Stroke Length mm 100, 150, 200, 300, 450 and 600 mm
Clevis Ends mm Ø 13
Duty Cycle % 25%
Operation Temperature Range °C -25ºC to +65ºC
Limit Switch - Optional adjustable travel limit switch (20:1 only) (6000 N)
Potentiometer Ohm Optional
Restraining Torque Nm 11,2
Thermal Overload - Optional feedback potentiometer
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A-Track 5
Current vs load Speed vs load
A 456 506 556 658 810 962
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Dimensions (mm)
Performance curves
0
6000 N
4500 N2300 N
01125 2250 3375
Load (N)
115
VA
C (A
)
230
VA
C (A
)
4500 5625 6750
0.6
1.2
1.8
2.4
3.0
0
0.3
0.6
0.9
1.2
1.5
0
6000 N0
1125 2250 3175
Load (N)
Sp
eed
(mm
/s)
4500 5625 6750
13
26
39
52
65
2300 N
4500 N
76
156
Ø13Both Ends
38
Ø26
Ø50,830
14
24,570
15,5
955,4
271
600 ± 30
Ø87
Ø28,6
11,5
B ±2,5A ±3,8
With Limit Switches
A-Track 5Ball screw
A 380 431 481 583 735 887
B 102 153 203 305 457 610
Stroke 100 150 200 300 450 600
Without Limit Switches
A-Track 5Ball screw
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18
A-Track 10
DC motor ball screw
Up to 4500 N load rated
Up to 45 mm/s Speed
Features
• Efficient ball screw drive system
• Load holding brake standard
• Over load clutch standard
• 100 to 600 mm stroke lengths
• Thermal overload incorporated intothe motor
Typical applications
• Heavy duty platform lifts
• Deck and implement lifts for tractorsand mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
The A-Track 10 actuator is a DC motor driven, ball screw design suitablefor applications requiring high load capacity. The A-Track 10 incorporatesseals and O-rings to provide protection when used in outdoor, mobile orambient contamination environments. This unit includes an integral loadholding brake to provide stationary load holding while still providing theefficiency of a ball screw design actuator. The Model 10 provides loadcapacities up to 4500 N with stroke lengths to 600 mm.
Specifications
Load Capacity N 2300 3500 4500
Speed at Full Load mm/s 45 22 13
Input Voltage VDC 12 or 24 VDC
Static Load Capacity N 13500
Stroke Length mm 100, 150, 200, 300, 450 and 600
Clevis Ends mm Ø 13
Duty Cycle % 25%
Operation Temperature Range °C -25ºC to +65ºC
Limit Switch - Optional adjustable travel limit switch (20:1 only) (4500 N)
Potentiometer Ohm Optional
Restraining Torque Nm 11,2
Thermal Overload - Overload clutch and motor thermal overload
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19
A-Track 10
Current vs load Speed vs load
A 378 429 479 580 810 962
B 98 150 201 302 457 610
Stroke 100 150 200 300 450 600
Dimensions (mm)
Performance curves
0
2300 N
4500 N
3500 N
0900 1800 2700
Load (N)
12 V
DC
(A)
24 V
DC
(A)
3600 4500 5400
4
8
12
16
20
0
2
4
6
8
10
0
2300 N
4500 N
3500 N
0900 1800 2700
Load (N)
Sp
eed
(mm
/s)
3600 4500
15
30
45
60
75
150,
5
76
24,5
14
38
70
15,5 18
Ø26
Ø13
1,5
Ø28,6Ø50,8
Ø13,0
55,9 107
163,5
130
Ø63
,5
B ±2,5A ±3,8
With Limit Switches
A-Track 10Ball screw
A 302 353 404 505 735 887
B 98 150 201 302 457 610
Stroke 100 150 200 300 450 600
Without Limit Switches
A-Track 10Ball screw
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20
B-Track - Features
Rugged Duty Actuators
Key Features
• Weather-tight sealed• Patented in-line load transfer• Heavy wall rod and cover tube• High performance motors• Up to 9800 N capacity
Standard models
K2VL, K2, K2X
Option models
K2PL/K2XPL
K2JS/K2XJS
K2RA
Unique screw end bearing guide provides smoothextension opera-tion, high side loadcapability and aidsin screw re-lubrica-tion. (patented)
Threaded rod connection allows optional end fittings.
Hydraulic Cylinder type Rod Wiper Seal with integral extension rod
bearing support for smooth operation and
high side load capability.
Nitrotec®
treated endfitting forsuperiorstrength andcorrosionresistance.
Ball bearing,Bronze or Delrin®
screw nut configurationsprovide broadload andperformancecapability.
Nicrotec® treated steelextension rod provides40% stronger crosssection compared tocompetitive products.
Efficient gear design minimizes motor bearingload. Gear materials se-lected for high load im-
pact and durability. Gearprofile optimized for quiet
operation. High performance synthetic
lifetime lubes used throughout.
High strength aluminumgear box provides maximumheat dissipation. Highstrength stainless thru-boltfasteners provide high loadcapability. O-ring sealedand gasketed for washdownuse.
Bi-directionalholding brakestandard onK2x models.
Optional electronic controlmodule with integralelectronic stroke limits andpower connections.Adjustable torque limitoption. For more informationsee Controls Section.
Mechanical torquelimiter for end ofstroke and over-load protection.
Heavy Duty, Sealed Double Ball Bearing Motors• Auto reset thermal protection• Easy field replacement• 12, 24, 48 or 90 VDC available
(others available on request)• Standard Packard 56 connector,
others available• Washdown sealed• Solid mount pinion gear• Lifetime bearing lube
Integratedmanualoverride– standard
Patented in-line design transfers loads tothe end fitting via ball bearing screw pivot.Efficient load transfer reduces noiseand current draw.
Nitrotec® treated end fittings with integral O-ring seals for superior weather and corrosionresistance. 6 available mounting orientations.
Heavywall extension tube has30% stronger cross sectioncompared to competitiveproducts.
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21
B-Track - Configurator
How to select
Step 1 – Determine load and stroke length requirements
Use the Quick Selection guide to identify the model familythat will provide the load capacity and stroke length neededfor your application
Step 2 – Determine Gear Ratio
Select gear ratio from performance curves for allowablecurrent draw and needed load
Step 3 – Identify motor type and voltage
Select DC motor and motor voltage.
Step 4 – Motor Type
Select M for ignition protected motor. Select needed motorvoltage.Step 5 – Confirm the application Duty Cycle
At full load capacity, actuators have a 25% duty cycle. Dutycycle is the amount of ‘on-time’ compared to cooling time.A unit that runs for 15 seconds should be off for45 seconds.
Step 6 – Select Nut Type
Select nut for unit selected. (K2x are all ball bearing).
Step 7 – Select Stroke Length
Choose standard lengths from chart. For special lengthconsult factory.
Step 8 – Select end fitting orientation
Leave blank for standard orientation.
Important Unit Restrictions
Side loading and shock loads must be considered inactuator applications. Side loading and cantileveredmounting should be eliminated through proper machinedesign. Side loading will dramatically reduce unit life. Whileactuators can withstand limited shock loads, it isrecommended that shock loading be avoided whereverpossible. (See page 35).
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K2X
K2K2VL
G20 = 20:1G10 = 10:1G05 = 5:1
12V = 12 VDC24V = 24 VDC36V = 36 VDC48V = 48 VDC90V = 90 VDC
M = Ignition Protected MotorFor standard motor, leave blank
Actuator Model
Gear Ratio
Motor Voltage
Motor Type
R30 = 30˚ FittingR60 = 60˚ FittingR90 = 90˚ FittingR120 = 120˚ FittingR150 = 150˚ FittingBlank = Standard
02 = 050 mm04 = 100 mm*06 = 150 mm*08 = 200 mm*10 = 250 mm12 = 300 mm*
Base Fitting Alignment
Stroke Length (mm)
BR = Bronze NutBRL = Bronze Nut - LongDN = Delrin® Nut*Leave blank for K2x
Nut Type*
Model Control Gear Motor Motor Nut Stroke Base FittingNo. (Option) Ratio voltage Type Type Length Alignment
K2x Px.x G20 – 12V M – BR – 04 – R120
P1.xP2.x
Control Type
30° 30°
30°30°M2
R30
M3R60 M4
R90
M5R120
M6R150
M1
30°
14 = 350 mm16 = 400 mm18 = 450 mm*20 = 500 mm22 = 550 mm24 = 600 mm*
* Standard
22
B-Track - K2VL
Rugged Duty Actuator
DC Motor Acme Screw
Up to 3400 N load rated
Up to 50 mm/s Speed
This value model of the B-track family is well suited for the toughestapplications not needing the full load capability of standard K2 models. TheK2VL uses a flange bronze bearing configuration for internal load transfer,offering the lowest cost while maintaining the rugged-duty performancecapabilities of the B-track family.
K2VL units feature Nicrotec® corrosion protection on end fittings and rods,high performance powder coat paint on cover tubes and gear box covers,providing a totally sealed, weatherproof, and durable finish for years oftrouble-free service.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 N Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Stroke Length Tolerance: +/- 1,5 mm• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: +25% over rated dynamic load• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -35°C to +65°C• Weather resistant enclosure & seals (IP 65 capable, 250
hour salt spray, 500 hour for paint)• Normal operating voltage: 10-16 vdc (Ratings are at 12
vdc Normal.)
• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT
• Connectors:- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring seals
throughout
• Hybrid nut and screw design, nobrake needed
• Ball detent over load clutch
• 50 to 600 mm stroke lengths
• Up to 3400 N load capacities
• Speeds up to 50 mm/s travel
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors
• Heat treated gears
• Rugged extension rod bearing sup-port
• Custom mounting options available
Typical applications
• Flow gate open/close
• Deck and implement lifts for tractors and mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
• Remote engine clutch engagement
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23
B-Track - K2VL
Current draw
Speed
A Min. 211 262 312 364 414 465 516 567 618 745 795 846
B Max. 262 363 465 567 668 770 872 973 1075 1253 1354 1456
Stroke 050 100 150 200 250 300 350 400 450 500 550 600
Dimensions (mm)
Performance curves
2200
330 440 560
Load (N)
12 V
DC
(A)
670 780 900
5
10
15
20
25 70
65
60
55
50
45
40
Sp
ee
d (m
m/s
)
K2VLG05
900 N
2200
450 660 900
Load (N)
12 V
DC
(A)
1100 1300 1550
5
10
15
20
25
20
Sp
ee
d (m
m/s
)
24
22
26
28
K2VLG10 1500 N
B-TrackK2VL
Note: Special lengths available
76,2 11,4
18,3
Ø28
,7
Ø50,8
Ø63
,5
176,824
109,
2
Ø25,4
14,7
13,5
147,
3
12,8 ±0,1both ends
All dimensions are nominalunless otherwise specified
Approx 250 mm lead wire lengthconnect (+) to gray wire
and (-) to blackwire to extend actuator
“A” Min.“B” Max.
±1,5
2200
900 1300 1800
Load (N)
12 V
DC
(A)
2200 2700 3200
5
10
15
20
25
10
Sp
ee
d (m
m/s
)
12
14
16
18
K2VLG20 3400 N
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24
B-Track - K2
Rugged Duty Actuator
DC Motor Acme Screw
Up to 5400 N load rated
Up to 50 mm/s Speed
The K2 is the base model in the B-Track family. It incorporates a patentedin-line load transfer design which provides high load capability for rugged-duty use, efficient power use, compact package size, excellent corrosionand washdown protection, and high performance synthetic lubrication forlife, all at an affordable price.
The K2 uses a solid bronze or Delrin® nut with a rolled hybrid screwyielding high impact capability and long screw life. Heavy-duty double-ended ball bearing motors, hardened gears, O-ring seals and an extensionrod bearing system that provides best in class capabilities. Combining theK2 actuator with BTc control functionality results in precision actuatorcontrol at a fraction of the cost of more complicated servo actuatorsystems. See Controls Section for more information on BTc controls.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 Nm Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Stroke Length Tolerance: +/- 1,5 mm• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: +25% over rated dynamic load• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -35°C to +65°C• Weather resistant enclosure & seals (IP 65 capable,
250 hour salt spray, 500 hour for paint)• Normal operating voltage: 10-16 VDC (Ratings are at
12 VDC Normal.)
• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT
• Connectors:- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring sealsthroughout
• Patented in-line load system
• Hybrid nut and screw design, nobrake needed
• Ball detent over load clutch
• 50 to 600 mm inch stroke lengths
• Up to 5400 N load capacities
• Speeds up to 50 mm/s travel
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors an heattreated gears
• Rugged extension rod bearing support
• Optional 24 or 90 VDC motor for usewith SBC-AC control
• Custom mounting options available• Compatibility with BTc controls
Typical applications
• Heavy duty platform and engine lifts
• Deck and implement lifts for tractors and mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
• Flow gate open/close
• Table positioning
Shown with optional BTC control
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25
B-Track - K2
Performance curves
76,2 11,4
18,3
Ø28
,7
Ø50,8
Ø63
,5
176,824
109,
2
Ø25,4
14,7
13,5
147,
3
12,8 ±0,1both ends
All dimensions are nominalunless otherwise specified
Approx 250 mm lead wire lengthconnect (+) to gray wire
and (-) to blackwire to extend actuator
“A” Min.“B” Max.
±1,5
Current draw
Speed
2200
430 660 900
Load (N)
12 V
DC
(A)
1100 1300 1550
5
10
15
20
25
40
Sp
ee
d (m
m/s
)
47
54
61
68
75
K2G05 1300 N
2200
660 1100 1550
Load (N)
12 V
DC
(A)
2000 2700 3200
5
10
15
20
25
13
Sp
ee
d (m
m/s
)
18
23
28
33
38
K2G10 2700 N
2200
660 1100 1550
Load (N)
12 V
DC
(A)
2000 2700 3500 4500 5400
5
10
15
20
25
Sp
ee
d (m
m/s
)
20
18
16
14
12
10
K2G20
5400 N
A Min. 211 262 312 364 414 465 516 567 618 745 795 846
B Max. 262 363 465 567 668 770 872 973 1075 1253 1354 1456
Stroke 050 100 150 200 250 300 350 400 450 500 550 600
Dimensions (mm)
B-TrackK2
Note: Special lengths available
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26
B-Track - K2X
Rugged Duty Actuator
DC Motor - Ball Screw
Up to 9800 N load rated
Up to 50 mm/s. Travel Speed
The K2X model provides the highest load rating in its class. This modelincorporates all of the base K2 features with a ball nut screw for a 9800 Nload capability within a compact package size. The K2X includes abi-directional wrap spring brake for load holding capability. These units arewell suited for the most demanding applications where an alternative tohydraulic or air cylinders is needed or where hydraulic power sources arenot available.
Combining the K2x actuator with BTc control functionality results inprecision actuator control at a fraction of the cost of more complicatedservo actuator systems. See Controls Section for more information on BTccontrols.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Stroke Length Tolerance: +/- 1,5 mm• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: +25% over rated dynamic load• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -35°C to +65°C• Weather resistant enclosure & seals (IP 65 capable,
250 hour salt spray, 500 hour for paint)• Normal operating voltage: 10-16 VDC (Ratings are at
12 VDC Normal.)
• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT
• Connectors:- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring sealsthroughout
• Efficient in-line ball screw system
• Integral load holding brake
• Ball detent over load clutch
• 50 to 600 mm stroke lengths
• Up to 9800 N load capacities
• Speeds up to 50 mm/s travel
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors an heattreated gears
• Rugged extension rod bearingsupport
• Optional 24 and 90 VDC motor foruse with SBC-AC control
• Custom mounting options available• Compatibility with BTc controls
Typical applications
• Paving equipment
• Deck and implement lifts for tractors and mobile applications
• Spray booms
• Scissor and dump box lifts
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27
B-Track - K2X
Performance curves
76,2 11,4
18,3
Ø28
,7
Ø50,8
Ø63
,5
176,824
109,
2
Ø25,4
14,7
13,5
147,
3
12,8 ±0,1both ends
All dimensions are nominalunless otherwise specified
Approx 250 mm lead wire lengthconnect (+) to gray wire
and (-) to blackwire to extend actuator
“A” Min.“B” Max.
±1,5
Current draw
Speed
2200
660 1100 1550
Load (N)
12 V
DC
(A)
2000 2200 2700
5
10
15
20
25
30
Sp
ee
d(m
m/s
)
45
37,5
52,5
60
67,5
K2XG05
2700 N
2200
660 1100 1550
Load (N)
12 V
DC
(A)
2000 2700 3500 4500 5400
5
10
15
20
25
18
Sp
ee
d(m
m/s
)
23
28
33
38
43
K2XG10
5400 N
2200
660 1100 1550
Load (N)
12 V
DC
(A)
2000 2700 3500 4500 6200 8000 9800
5
10
15
20
25
10
Sp
ee
d(m
m/s
)
12
14
16
18
20
K2XG20
9800 N
A Min. 251 302 353 404 454 505 556 607 658 785 835 886
B Max. 302 404 505 607 708 810 912 1013 1115 1293 1394 1490
Stroke 050 100 150 200 250 300 350 400 450 500 550 600
Dimensions (mm)
B-TrackK2X
Note: Special lengths available
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28
B-Track - K2PL / K2XPL
B-Track Power Lift models are modified K2 or K2X actuators. Power Liftunits utilize all the standard components and retain all the performancefeatures of the K2 family, without the external cover tube. This allows thePower Lift actuator features to be integrated into a variety of customerdesigned structures, where a cover tube is not needed.
Extended gear box screws are provided allowing easy attachment to acustomer frame. A straight through manual override option is available asshown above.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 N Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Stroke Length Tolerance: +/- 1,5 mm• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: +25% over rated dynamic load• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -30°C to +65°C• Weather resistant enclosure & seals (IP 65 capable,
250 hour salt spray, 500 hour for paint)• Normal operating voltage: 10-16 VDC (Ratings are at
12 VDC Normal.)
• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT
• Connectors:- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring sealsthroughout
• Efficient in-line ball screw system
• Patented hybrid nut and screwdesign, no brake needed in K2 model.
• Integral load holding brake on K2xmodel
• Ball detent over load clutch
• 100 to 600 mm stroke lengths
• Up to 9800 N load capacities
• Speeds up to 50 mm/s travel
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors an heattreated gears
• Optional 90 VDC motor for use withSBC-AC control
• Custom mounting options available
Typical applications
• Wheelchair and scooter lifts
• Traffic signs
• Beds and tables
• Light masts
Power Lift Actuator
DC Motor - Acme or Ball Screw
Up to 9800 N load rated
Up to 50 mm/s Travel Speed
Shown with optional direct drive manualoverride feature without protective cap.
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29
B-Track - K2PL / K2XPL
Performance curves See page 25 for K2PL and page 27 for K2XPL
A Min. 178 229 280 331 382 432 483 534 585 636 687
B Max. 357 459 560 662 764 865 967 1068 1170 1272 1373
Stroke 100 150 200 250 300 350 400 450 500 550 600
Dimensions (mm)
B-TrackK2PL
Note: Special lengths available
A Min. 216 267 318 369 420 470 521 572 623 674 725
B Max. 318 420 521 623 725 826 928 1029 1131 1233 1334
Stroke 100 150 200 250 300 350 400 450 500 550 600
B-TrackK2XPL
Note: Special lengths available
63,5
39,1
12,8 ±0,1
78,2
31,75
22,3
5
44,4
5
109,7 14
8,8
4 x #10-32 UNF-2Bbolts for mount
11,4
184,4
63,2
32
28,7
"B" Max."A" Min.
18 TYP
Ø
ø63
,5ø
254 mm lead wire lengthconnect (+) to gray wire& (-) to black wire to extendthe actuator.
4 x#10-32 UNF-2B
SHCS formounting
includes lock nuts
Manualover ride3/8” HEXw/protectivecap
78,2
39,1
"B" Max."A" Min.
ø
4 x #10-32 UNF-2Bbolts for mount
254 mm lead wire lengthconnect (+) to gray wire& (-) to black wire to extendthe actuator.
22,3
5
109,7 14
8,8
44,4
5
31,7563,5
4 x#10-32 UNF-2B
SHCS formounting
includes lock nuts
11,4 28,7
63,2
39,9
18 TYP
Manualover ride3/8” HEXw/protectivecap
32
184,4
63,5
ø
12,8 ±0,1Ø
B-Track K2PL
B-Track K2XPL
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30
B-Track - K2JS / K2XJS
The B-Track Jack Stand actuator incorporates a large diameter extensionrod providing the maximum offset load capability within the K2 family. Theextension rod is slightly smaller than the cover tube and slides on Teflon®bearings within the cover tube. This feature makes the K2JS suitable forlarge load free-standing use.
A number of mounting options are available including trunnion mounts, orwith standard flange plate (as shown). These units can be customized withan integral switch box, direct drive manual override, or pivoting footpad.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 N Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Stroke Length Tolerance: +/- 1,5 mm• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: +25% over rated dynamic load• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -35°C to +65°C• Weather resistant enclosure & seals (IP 65 capable,
250 hour salt spray, 500 hour for paint)• Normal operating voltage: 10-16 VDC (Ratings are at
12 VDC Normal.)
• 14 gauge stranded lead wires-UL style 1230 w/PVC insulation Class F 105°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit for extend/retract operation. (ON)-OFF-(ON) DPDT
• Connectors:- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring sealsthroughout
• Efficient in-line ball screw system
• Integral load holding brake on K2xmodel
• Ball detent over load clutch
• 200 to 400 mm stroke lengths
• Up to 9800 N load capacities
• Speeds up to 50 mm/s travel
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors an heattreated gears
• Rugged extension rod bearingsupport
• Optional 90 VDC motor for use withSBC-AC control
• Custom mounting options available
Typical applications
• Trailer jack stands
• Trailer and vehicle outriggers
• Implement lifts
• Machine height adjustment
• Camper lifts & Load Levelers
Jack Stand Actuator
DC Motor – Acme or Ball Screw
Up to 9800 N load rated
Up to 50 mm/s Travel Speed
Shown with optional switch box, directdrive manual override and footpad.
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31
B-Track - K2JS / K2XJS
Performance curves
A Min. 533 583 634 685 736
B Max. 736 838 939 1041 1142
Stroke 200 250 300 350 400
Dimensions (mm)
B-TrackK2JS
K2XJS
Note: Special lengths available
See page 25 for K2JS
and page 27 for K2XJS
B-Track K2JS
B-Track K2XJS
78,2
39
148,
8
44,5
109.
7
19,1
110
46
50,8
"B" Max.
"A" Min.
176,5
24,1
13,4
15,0ø12,8 ±0,1
ø
ø63
,5Approx 254 mm lead wire length
connect (+) to gray wireand (-) to black
wire to extend actuator
111,
5
150
Manual over-ride
Power wire exit frombox terminates four-terminal connectornot shown for clarity
205
10,2
44,5
19,1
"B" Max."A" Min.
234
50,8
38,6
38,6
22,4
TYP
(3) X 13,2
111,3
44
121
ø
ø
ø
ø
ø
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32
B-Track - K2RA
K2RA rotary actuators are motor driven gear boxes and use the base drivedesign and components of the K2 linear actuator. K2RA modelsincorporate all of the features of the K2 model providing excellentweatherproofing for outdoor applications. The same long-life motors,hardened gears, corrosion protection, and lubrication are utilized. Severaloutput shaft and mounting configurations are available with the standardconfiguration shown above.
Load/Current/Speed/Duty Cycle Operating Environment
• Maximum Static Rating: 13500 N Static (in-line load)• Refer to performance chart for load/current/speed
capabilities• Motor is protected with auto reset breaker inside motor
housing (temperature/current/time dependent)• Overload clutch setting: match customer requirements• Duty cycle is time/temperature/load dependent,
suggested guidelines are:- 50% max on-time/50% off-time for loads up to 50% of capability
- 25% max on-time/75% off-time for loads between 50%-80% of capability
- 10% max on-time/90% off-time for loads between 80%-100% of capability
(Load/stroke profiles will allow some adjustment variation from these guidelines.)
• Ambient temp range: -35°C to +65°C• Weather resistant enclosure & seals (IP 65 capable,
250 hour salt spray, 500 hour for paint)• Normal operating voltage: 12, 24, 36, 48 VDC
(Ratings are at 12 VDC Normal.)
• 14 gauge stranded lead wires-SAE J1128 SXL cross linkedpolyethylene insulation class F 125°C
• Lead wires abrasion protected with braided covering• Use momentary contact double pole/double throw switch in
powering unit. (ON)-OFF-(ON) DPDT• Connectors:
- Packard 56 series or Delphi Weather-Pack- Packard 56 series with 56 series blades
(#2984883 & #2962987)
- Delphi Weather-Pack series (#121015792 & #12010973)
Control/Connections
Features
• Protective coatings and O-ring sealsthroughout
• Efficient in-line ball screw system
• Ball detent over load clutch
• Speeds up to 850 RPM
• Thermal overload incorporated intothe motor
• Heavy wall construction
• Double ball bearing motors an heattreated gears
• Rugged output bearing support
• Customized mounting configurationsavailable
• Optional 24 VDC motor available toprovide more speed selections
Typical applications
• Salt/seed spreaders
• Scooter lift mechanisms
• Spout rotation
• Turntables
• Cable winch
Rotary Actuator
DC Motor
Up to15,8 Nm load rated
Speeds from 250 to 850 RPM
Shown with extendedgear box screws for ease of attachment.
Optionalconfigurations
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33
B-Track - K2RA
Performance curves
0,10
2,8 4,5 6,7Load (Nm)
12 V
DC
(A)
8,9 11,2 13,4 15,6
5
10
15
20
25
30
125
100
75
Spe
ed (R
PM
)
150
175
200
225
250
275K2RA20 @ 12 VDC
0,1 2,8 4,5 6,7 8,9 11,2 13,4 15,6 17,8
Sp
ee
d (R
PM
)
0
Load (Nm)
24 V
DC
(A)
2.5
5
7.5
10
12.5
15
75
125
100
175
150
225
200
275
250K2RA20 @ 24 VDC
Sp
ee
d(R
PM
)
0,10
1,1 2,2 3,3Load (Nm)
12 V
DC
(A)
4,4 5,6 6,7 7,8 8,9
5
10
15
20
25
30
100
200
300
400
500K2RA10 @ 12 VDC
Sp
ee
d(R
PM
)
0,1 1,1 2,2 3,3 4,4 5,6 6,7 7,8 8,90
Load (Nm)
24 V
DC
(A)
3
5
7
10
13
15
100
200
300
400
500K2RA10 @ 24 VDC
Sp
ee
d(R
PM
)
0,10
0,6 1,1 1,6Load (Nm)
12 V
DC
(A)
2,2 2,8 3,3 4
5
10
15
20
25
30
400
300
200
500
600
700
800
900
1000
K2RA5 @ 12 VDC
Sp
ee
d (R
PM
)
0,1 0,6 1,1 1,6 2,2 2,8 3,3 40
Load (Nm)
24 V
DC
(A)
3
5
7
10
13
15
400
300
200
500
600
700
800
900
1000K2RA5 @ 24 VDC
Speed & load
Dimensions (mm)
Current draw Speed
Approx 254 mm lead wire lengthconnect (+) to gray wire and (-) to black
wire to extend actuator169,2
Ø47
16,8
Ø62
,7
Ø50
,8 P
ilot
44,5
(M
tg S
tud)
109,7
147,3
Ø28
,4
63,5 (Mtg Stud)
78,239,1
11,2
Ø 6,4
10,9 Typ#10-32 Studs typ (4) places
Ø19,1/19,2 x 31,7mm deep(for 3/4” shaft)
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34
Custom Actuators
Warner Linear offers a broad range of standard actuatorsto suit many needs. We realize though, that often specialapplication parameters dictate special actuator configu-rations and modifications. Warner Linear actuators aredesigned with this in mind, as many of our products canbe readily customized to suit specific requirements.
Our products are built on modules that can be mixed andmatched in final assembly. Our final assembly operationsare configured to provide flexible assembly to accommo-date custom orders, quickly and cost effectively.
If your application has a special need that our standardcatalogue products are unable to fit, please contact yourWarner Linear representative or consult with our technicalspecialists so we can configure a product to fit your need.
A few of our standard special offerings:
• Special pin to pin lengths and stroke lengths
• Special end fittings and mounting configurations
• Special paints and motor lead wire lengths andconnectors
Examples of specialrequest features (shown above)
Rod End Mounting Option Examples(consult factory for more options)
1. 1/2" (12,7 mm) Threaded rod end
2. 5/8" (15,9 mm) Threaded rod end
3. 1/2" (12,7 mm) Spherical rod end
4. 5/8" (15,9 mm) Spherical rod end
5. 1" (25,4 mm) Extended rod end
6. Flat sided rod end
7. Vibra mount rod end
8. 1/2" (12,7 mm) Threaded gear box end
9. 3/8" (9,4 mm) Rod end insert
Consult with factory for specific mountingconfiguration needs.
7
8
6
95
1
24
Standard
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3
35
General Mounting Information
Warner Linear actuators are quickly and easily mounted by slipping pins through the holes at each end of the unit and into thebrackets on the machine frame and load to be moved.
Use of solid pins provide maximum holding capability with a retaining ring or cotter pin on each end to prevent the solid pinfrom falling out of the mounting bracket (it is best to avoid roll pins and spring pins).
Mounting pins must be parallel to each other as shownabove. Pins which are not parallel can cause excessvibration or actuator binding.
Ensure that mounting pins are supported at both ends.Cantilevered mounting is unacceptable. Failure to provideproper support will shorten unit life.
Loads should act along the axis of the actuator. Off-centerloads may cause binding and lead to premature unit failure.
Do not attempt to mount M-Track or A-Track actuators bythe cover tube. The tube is not designed to support theforces required for tube mounting.
All actuator mounting supports must be capable ofwithstanding the load and torque developed when the unitextends or retracts. Restraining torque values are alsoprovided with the details on each unit.
M-Track Torque created 2,24 Nm
All others Torque created 11,2 Nm
X
X
CantileverMount
WrongRight
Yoke Mount
Load
ActuatorAxis
Load
Right Wrong
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It is very important to use the right cable size in order tosupply enough current to the actuator. Otherwise we mayface a huge voltage drop which will affect the operationspeed and the motor lifetime. Please find below a guide linefor the cable size :
Wire section Current Remark(mm²) (A)
1,5 16
2,5 20**or 16 A for long
lead length4 256 32
36
Warner Linear provides a full line ofactuator controls well suited for a broadrange of application needs.
They range from simple to use switchbox controls for basic extend/retractfunction, to state-of-the-art micro-processor based digital electroniccontrols using SMT design andmanufacturing processes.
Offered functions:
Basic extend and retract
Electric switch and electronicstroke limits
End of stroke outputs
Position feedback potentiometerand encoder outputs
Electronic current limit – fixed andprogrammable
Electronic dynamic braking
Fixed, manual and electronicadjustable end stops
Signal follower
Warner LinearActuator Controlsavailable for a widevariety ofapplications
Performance Features
Dependable Operation
Warner Linear controls are state-of-the-art using surface mount electroniccomponents and automated circuit board manufacturing methods. Eachcontrol is field durability tested for use in demanding applications.
Rugged and Reliable
Use of SMT manufacturing processesassures consistent performance fromcontrol to control.
• Integrated actuator sensors areprotected from the environment
• Solid-state electronic componentsand non-contact sensors (halleffect)
• Actuator mounted or remotemountable
Easy To Use
• Simple plug-and-play switch box controls are hassle-free – just plug inand connect the power clips.
• Basic position controls are integrated with the actuators to simplify easeof use and maintain the rugged duty capabilities of Warner Linearactuators. They are easy to use and plug-and-play ready.
• Advanced microprocessor based controls are also available. Theyemploy digital electronics using SMT processes and offer a broad rangeof intelligent actuator control options. Consult your Warner Lineartechnical specialist on how advanced controls might suit your needs.
Warner Linear BTc controls are specifically designed for use with theB-Track line of actuators. Some controls and options are also suitable foruse with the M-Track and A-Track models.
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37
BTc Configurator
B-Track BTc examples:
Switch Box Control
Basic Position Control
Advanced Electronic Control
How to select
Step 1 – Determine what type of control function is needed.
Step 2 – Compare control function needed with the different controls and control capabilities described on the followingpages (pages 38-45).
Step 3 – If your choice is a simple switch box control, order the control as a separate part number, including connectingcables as needed.
Step 4 – If you are selecting an integrated control feature with a B-Track actuator, insert applicable BTc control function intothe selected actuator model configuration scheme as shown below.
B-Track BTc Configurator
K2 Px.x G20 – 12V M – BR – 03 – R120
Gear
ratio
Stroke
Length
Nut
Type
Control
Model
Actuator
Type
Motor
Voltage
P1.xP2.x
Control Model
Note: See control pages for full listing of model numbers.
When ordering a BTc control with a B-Track actuator, insert BTc model prefix after the base actuator model number, such asK2 P1.1 or K2xP1.1.
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Motor
Type
Base
Fitting
38
Simple and Basic Controls
SBC-DC & SBC-AC
Simple Switch Box Controls
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AC to DC Power Supply Products
Connector Style(Female Gender)
1 = Mini Packard 56 (M-Track)
Input Wire Style
Blank = 150 mm Open (3) Strand WireA = 150 mm Long 3 Prong Plug
(Plug only available on 115 VAC input)
Output power
12 V = 12 VDC(M-Track Only)24 V = 24 VDC
Switch
S = Rocker SwitchBlank = No Switch
AC Power Input Output Connector Input SwitchSupply Power Power Style Wire Style
SBC – AC2 – 12 V 1 – A S
Input power
AC = 115 VAC InputAC2 = 230 VAC Input
Input Wire Style
Blank = 150 mm Open (3) StrandWire
A = 150 mm Long 3 Prong Plug
AC Power Input InputSupply Power Wire Style
SBC – AC – A
Length of Mating Cable in Feet
(If blank, switch has no matingconnector)
DC Power Input Connector MatingSupply Power Style Cable
SBC – DC 3 – 10
Connector Style: (One End FemaleWeatherpack) Other End is Male version of:
1 = Mini Packard 56 (M-Track)2 = Packard 563 = WeatherPack4 = Deutsch (DT06-2S)
Extension Cable Part Number
Cable Type
PC = Power Cable (Carol “J” Cord with Shrink Sleeves)SC = Signal Cable (with Shrink Sleeves Only)LP = Live Power (22 AWG, 4 conductor wire but only usered & black wires. Trim white & green wires flush with insulation
Dual Output “Y” Cable
(Used only on PC & LP options)
AC Power Number of Cable Connector Dual LengthSupply Conductors Type Style Output in cm
SBC – 2 PC 3 Y – 50
Connector Style: One End MaleOne End Female
1 = Mini Packard 56 (M-Track)2 = Packard 563 = WeatherPack4 = Deutsch
DC Switch Box SBC-DC• Easy to use with 12, 24 and 48
VDC actuators to reverse power tothe actuator using the DPDTmomentary toggle switch on the cover
• Enclosed in a dust tight, black ABSplastic, 120 x 82 x 56 mm enclosure
• Supplied with 3,60 m, 2-wire, 2 mm2 input power cablewith alligator clip ends
• Supplied with 30 cm power output cable and 2-pin Wea-therpack connector on the end to connect to actuator- extension cable offered in 1,5, 3, 6, or 7,5 m lengths.See extension cable part number section forordering.
AC Switch Box SBC-AC• Easy to use with 115 or 230 VAC
input to reverse AC power to theactuator using the DPDT moment-ary toggle switch on the cover
• Terminal block provided inside lightgray, 120 x 120 x 80 mm NEMA,
polycarbonate enclosure• Protected with externally mounted 5 Amp fuse on outsideof enclosure for easy replacement• Supplied with 1,80 m open ended, tinned AC input cable• Supplied with sealed cable gland for customer outputcable
M-Trak 12 VDC or 24 VDC Output• Switching power supply with 85-264 VAC auto-ranging input. Supplied with 1,80 m open
ended, tinned cable. 115 VAC, 3-prong plug can be provided also• 12 VDC at 5,4 Amp or 24 VDC at 2,7 Amp versions available• CE, TUV, UL/cUL, Conducted EMI meets EN55022 and ROHS• Enclosed in a 120 x 120 x 80 mm, watertight NEMA 4, 4x, 12 & 13 polycarbonate, light gray
housing• External fuse mounted on enclosure for easy replacement• Can be provided with DPDT momentary rocker switch to reverse power to the actuator• 30 cm actuator power output cable with 2-pin Packard 76 connector. Extension cable offered
in 1,5, 3, 6, or 7,5 m lengths. See extension cable part number section for ordering
39
Power Supplies and Configuration
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AC Power Supply / 24 V Output
Input power
AC = 115 VAC InputAC2 = 230 VAC Input
Connector Style (Female Gender)
1 = Mini Packard (M-Track Only)2 = Packard 56 (A & B-Track)3 = WeatherPack (A & B-Track)4 = Deutsch DT06-2S (A & B-Track)
Input Wire StyleBlank = 150 mm Open (3) StrandWire
A = 150 mm Long 3 Prong Plug(Plug only available on 115 VAC unit)
AMP Output
Blank = Standard 12 Amp OutputH = High Current 20 Amp Output(Can run 2 actuators from samepower supply, required for mosttwin track systems).
Live Power
(Required on P2, P3P4 Control Systems)Blank = No Live Power
Output power
24 V = 24 VDC
Switch
S = Rocker SwitchBlank = No Switch
AC Power Input Output Connector Input Amp Output Live SwitchSupply Power Power Style Wire Style Power
SBC – AC2 – 24 V 2 – A H L S
AC Power Supply / 90 V Output
Connector Style(Female Gender)
4 = Deutsch DT06-3S
Input Wire Style
Blank = 150 mm Open (3) StrandWire
A = 150 mm Long 3 Prong Plug
Potentiometer
Potentiometer (used forspeed control)Blank = No Pot
Output power
90 V = 90 VDC
Switch
S = Rocker SwitchBlank = No Switch
AC Power Input Output Connector Input Switch PotentiometerSupply Power Power Style Wire Style
SBC – AC – 90 V 4 – A S P
Input power
AC = 115 VAC Input
B-Trak 24 VDC Output• Linear supply with 115 or 230 VAC input options available. Supplied with
1,80 m open ended, tinned cable. 115 VAC, 3-prong plug can be provided also• Outputs 24 VDC at 12 Amp on 30 cm power cable to actuator with 2-pin
Packard or weatherpack connector to mate with actuator• Enclosed in a 170 x 170 x 90 mm, watertight NEMA 4, 4x, 12 & 13
polycarbonate, light gray housing• External fuse mounted on enclosure for easy replacement• Can be provided with DPDT momentary rocker switch to reverse power to
the actuator• 30 cm actuator power output cable with 2-pin Packard 56 connector. Extension
cable offered in 1,5, 3, 6, or 7,5 m lengths. See extension cable part numbersection for ordering
• When used with a BTc control Live Power output is needed to provide powerto the control when switched power is off. This keeps outputs from the BTccontrol on all the time for diagnostics
• A 20 Amp output unit is offered to run two actuators. It is in a 240 x160 x 90 mmenclosure
B-Trak 90 VDC Output• SCR 90 VDC drive with 115 or 230 VAC input options. Supplied with 1,80 m
open ended, tinned cable. 115 VAC, 3-prong plug can be provided also• 90 VDC at 5 Amp maximum power output provided on a 30 cm cable with
3-pin Deutsch connector. Extension cable is offered in 1,5, 3, 6, or 7,5 mlengths. See extension cable part number section for ordering
• Enclosed in a 120 x 120 x 80 mm, watertight NEMA 4, 4x, 12 & 13 polycar-bonate, light gray housing
• External fuse mounted on enclosure for easy replacement• Can be provided with DPDT momentary rocker switch to reverse power to
the actuator• Speed pot option available to vary voltage output to actuator which changes
the speed
40
BTC Controls - P1-DC
P1-DC Electronic Stroke Limit Control Features
• Motor Power: Switched by on board relay. The relayallows power to the motor as long as the actuator is notbeing commanded to go past the end limits.
• End Limits: Integrated end of stroke hall effect sensorstrigger the control to turn power off to the motor untilinput power is reversed. Position in factory set.
• Faster Stopping: Electronic dynamic braking, (EDB)is applied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surfaceand is potted to work in harsh environments.
• Protection: Zener diode suppression on the input andoutput for extra protection in noisy (electrical) environ-ments.
The P1-DC Control provides end of stroke stopping by turn-ing off power to the motor via an on board relay. Input powerpolarity must be reversed for the actuator to move again.The control uses solid-state hall effect sensors in combina-tion with electronic dynamic braking to accurately stop atthe end of stroke travel. The sensors are non-adjustable andare mounted inside the actuator cover tube for protectionwhere they are switched via a non-contact magnet attachedto the rod. The switches are sealed for life and will neverwear out.
Specifications Options
Ø 6
6,5
43 added to motor length
220
• Supply Power: 12 or 24 VDC versions availableMaximum Current: 25 A @ 12 VDC/12.5 A @ 24 VDC(at 25% duty cycle)
• Operating Temperature: -30°C to +60°C
• LED Indicators: Two LED's on the outside of the controlmodule to indicate when the end of stroke is reached.Included with the LED's is a live power input that can beused to keep the outputs on when switch power is off. 12/24 VDC, 150 mA is needed.
• +12 VDC Outputs: Two +12 VDC, 12 mA outputs plus aground to indicate when the end of stroke is reached. Thisoutput can signal a relay, lamp, or isolated PLC input.Included with the outputs is a live power input which can beused to keep the outputs on when switch power is off.12/24 VDC, 150 mA is needed.
• LED Outputs: Two +5 V, 25 mA outputs plus a groundto indicate when the end of stroke is reached. This outputcan be used to light an LED. Included with the outputs isa live power input that can be used to keep the outputson when switch power is off. A 12/24 VDC, 150 mA supplyis needed.
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41
BTC Controls - P1-DC
P1 Electronic Stroke Limit Control
MaximumModel No. Input Voltage Output Current Features
(VDC) (A)
P1.0 (DC12) 12 25 Base = Electronic Stroke Limit with Electronic Dynamic BrakingP1.0 (DC24) 24 12.5 Base = Electronic Stroke Limit with Electronic Dynamic BrakingP1.1 (DC12) 12 25 Base & LED Indicators on housingP1.1 (DC24) 24 12.5 Base & LED Indicators on housing
P1.2 (DC12) 12 25 Base & +12 VDC Outputs
P1.2 (DC24) 24 12.5 Base & +24 VDC Outputs
P1.2LE (DC12) 12 25 Base & LED Outputs +5 VDC
P1.2LE (DC24) 24 12.5 Base & LED Outputs +5 VDC
Model Selection
Wiring Diagrams
Motor12 VDC or 24 VDC
P1 Module
+12 or 24 VDC, 150mA Live Power Input- Ground Live Power In (black)
Extend LED
Retract LED
Motor12 VDC or 24 VDC
P1 Modulewith LEDIndicators
(+ connected to gray wire, - to black wire)
+ 12 or 24 VDC- Switch Input
(+ connected to gray wire, - to black wire)
+ 12 or 24 VDC- Switch Input
(+ connected to gray wire, - to black wire)
+ 12 or 24 VDC- Switch Input
+12 or 24 VDC @ 150mA Live Power Input (red)- Ground for Ouputs & Live Power In (black)+24 or +12 or +5 VDC @ 12mA Full Extend (green)+24 or +12 or +5 VDC @ 12mA Full Retract (white)
LED Hookup
Motor12 VDC or 24 VDC
P1 Modulewith
+12 or24VDC or LED
Outputs
+12 VDC or LED Outputs
P1 Module P1.0-DC12/24
P1 Module with LED Indicators P1.1-DC12/24
P1 Module with + 12 or+ 24 VDC
Outputs or LED OutputsP1.2-DC12/24 or P1.2LE-DC12/24
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42
Specifications
Ø 6
6,5
43 added to motor length
220
• Supply Power: 12 or 24 VDCMaximum Current: 25 A @ 12 VDC or 12 A @ 24 VDC(at 25% duty cycle)
• Operating Temperature: -30°C to +60°C
BTC Controls PQS-DC
PQS-DC Quick Stop Control Features
• Quick Stop: Adjustable current limits can be set in eitherdirection. Current limits are set via potentiometersaccessible from inside the control housing.
• Motor Power: Switched by on board relay. The relayallows power to the motor as long as the actuator is notbeing commanded to go past the end limits.
• Faster Stopping: Electronic dynamic braking, (EDB)is applied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surfaceand is potted to work in harsh environments.
• Protection: Zener diode suppression on the input andoutput for extra protection in noisy (electrical) environ-ments.
The PQS-DC is a bi-directional current limit control whichmonitors current during actuator motion and quickly stopsthe actuator if an object gets in the way causing an over limitcurrent draw. Input power polarity must be reversed for theactuator to move again. The precise current limit can be setvia potentiometers accessible from the side of the controlhausing. The current limit can be adjusted for each direc-tion independently for those applications that need a lightersetting in one direction only.
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43
BTC Controls PQS-DC
PQS-DC Quick Stop Control
MaximumModel No. Input Voltage Output Current Features
(VDC) (A)
PQS 12 25 Base = Electronic Stroke Limit with Mid-stroke CurrentPQS 24 12.5 Limit and Electronic Dynamic Braking
Model Selection
Wiring Diagrams
Motor12 VDC or 24 VDC
PQS Module
(+ connected to gray wire, - to black wire)
+ 12 or 24 VDC- Switch Input
PQS Module PQSDC12/24
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44
Specifications Options
Ø 6
6,5
43 added to motor length
220
• Supply Power: 12 or 24 VDC versions availableMaximum Current: 25 A @ 12 VDC/12 Amps @ 24 VDC(at 25% duty cycle)
• Operating Temperature: -30°C to +60°C
• LED Indicators: Two LED's on the outside of the controlmodule to indicate when the end of stroke is reached.The LED’s will remain lit until the actuator is moved from the endof stroke position
• +12 VDC Outputs: Two +12 VDC, 12 mA outputs plus aground to indicate when the end of stroke is reached. Thisoutput can signal a relay, lamp, or isolated PLC input.The outputs will remain on until the actuator is moved from theend of stroke position
• LED Outputs: Two +5 V, 25 mA outputs plus a groundto indicate when the end of stroke is reached. This outputcan be used to light an LED. The outputs will remain on until theactuator is moved from the end of stroke position
BTC Controls P2-DC
P2-DC Position Feedback Control Features
• Motor Power: Switched by on board relay. The relayallows power to the motor until the end of stroke is reached.
• End Limits: Factory programmed location of 3 mm fromeither end. Power is removed from the motor until inputpolarity is reversed.
• Faster Stopping: Electronic dynamic braking, (EDB) isapplied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surface and ispotted to work in harsh environments.
• Protection: Zener diode suppression on the input and output for extra protection in noisy environments.
• Reset Function: When the input is grounded, the actuatorgoes to its full retract position, or home sensor, and thislocation is set to zero. While performing this function the0-10 V output does not change. This feature is useful oninitial startup and after service to home the actuator.
• Analog Output: 0-10 V signal throughout the stroke lengthof the actuator while power is provided to the motor. The out-put is 0 V at full retract position and 10 V at full extend posi-tion. The output is 16 bit with a resolution of 15 mV. The stopposition is remembered when power is removed via on-boardmemory. A live power input is provided to keep the output onwhen switch power is off. A 12/24 VDC, 150 mA supply isneeded.
• Bi-Directional Current Limit: Set to turn off power to theactuator when a current level is reached.
The P2 DC is a microprocessor position feedback con-trol providing a 0 -10 volt analog output throughout ac-tuator travel. The control uses two inductive pulse countsensors and a counting wheel to accurately determineposition. A third sensor at the full retract position servesas the home or zero position. Factory set end limits turnpower off to the motor via a relay until power polarity isreversed. All sensors are non-contact and sealed for life.They are integrated inside the B-Track actuator to pro-tect them from the environment
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45
BTC Controls P2-DC
P2-DC Position Feedback Control
MaximumModel No. Input Voltage Output Current Features
(VDC) (A)
P2.0 (DC12) 12 25 Base = Electronic Stroke Limit with 0 to 10 V Analog Output and EDBP2.0 (DC24) 24 12.5 Base = Electronic Stroke Limit with 0 to 10 V Analog Output and EDB
P2.1 (DC12) 12 25 Base & LED Indicators on housing
P2.1 (DC24) 24 12.5 Base & LED Indicators on housing
P2.2 (DC12) 12 25 Base & +12 VDC Outputs
P2.2 (DC24) 24 12.5 Base & +12 VDC Outputs
P2.2LE (DC12) 12 25 Base & LED Outputs +5 VDC
P2.2LE (DC24) 24 12.5 Base & LED Outputs +5 VDC
Model Selection
+ 12 or 24 VDC @ 150mA Live Power Input (red)- Ground Live Power Input (back)+ 0 - 10 V (blue)- Analogue output (orange)
+ 12 or 24 VDC @ 150mA Live Power Input (red)- Ground Live Power Input (back)+ 0 - 10 V (blue)- Analogue output (orange)
+ 12 or 24 VDC @ 150mA Live Power Input (red)- Ground Live Power In & LED Out (back)+ 0 - 10 V (blue)- Analogue output (orange)+ 12 or +5 VDC @ 12mA Full Extend (red) + 12 or +5 VDC @ 12mA Full Retract (white)
4 wire cable, 22 AWG
4 wire cable, 22 AWG
P2 Module
Motor12 VDC or 24 VDC
Motor12 VDC or 24 VDC
Motor12 VDC or 24 VDC
+ 12 or 24 VDC- Switch Input
+ 12 or 24 VDC- Switch Input
+ 12 or 24 VDC- Switch Input
+ connected to gray wire- connected to black wire
+ connected to gray wire- connected to black wire
P2 Modulewith LEDIndicators
Extend LED
Retract LED
LED HookupExample
6 wire cable, 22 AWG
P2 Modulewith +12 VDC
or LED Outputs
P2 Module P2.0-DC12/24
P2 Module with LED Indicators P2.1-DC12/24
P2 Module with +12 VDC Outputs or LED Outputs
P2.2-DC12/24 or P2.2LE-DC12/24
Wiring Diagrams
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46
Glossary
Axial load A load along the axis of the actuator screw (see figure 1).
Back drive Force applied on a ball bearing nut that causes rotational torque to reversedirection. A force sufficient to cause a unit to reverse direction.
BTc B-Track control family.
Cantilevered mountA mounting where the mounting pin is not supported on both sides. Cantileveredmounts are common causes of failure (see figure 2).
Clevis mountA U-shaped metal piece that has the ends drilled to accept a pin or bolt (seefigure 3).
Compression loadCompression loading will press on the unit (see figure 4).
Cover tubeThe outer tube or cover that encloses the screw and extension tube for anactuator.
Current vs. loadThe load on the motor is measured by amperes (current). Current draw willincrease as load increases.
CycleMovement from a fully retracted to fully extended position and back to fullyretracted.
Duty cycleThe amount of ‘on-time’ vs total time. A 25% duty cycle means that a unit operatesfor 10 seconds out of 40 seconds, or 4 seconds out of 16 seconds.
Eccentric loadAn off-center load which may cause binding and shorten actuator life (seefigure 5).
EfficiencyRatio of input power to output power.
End playThe amount of backlash or movement between the extension tube and the bodyof the actuator.
ESL Electronic Stroke Limit magnetically activated hall effect switches that turn poweroff at end of stroke.
Extension rateThe rate of speed at which the actuator extends or retracts. This will vary basedon loading (impact of load on speed is greater on DC units than on AC units).
COMPRESSIONLOAD
Load
ActuatorAxis
Load
Right Wrong
Figure 6 Extended length
Figure 5 Eccentric load
Figure 4 Compression load
Figure 3 Clevis mount
Figure 2 Cantilevered mount
Figure 1 Axial load
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47
Glossary
Extended lengthThe overall length of the actuator from the center of the rear clevis to the centerof the extension tube pin hole when the unit is at full extension (see figure 6).
LoadThe force, measured in pounds, that is applied as an axial load on the actuator.
Load holdingThe ability of the actuator to hold a load stationary when power is off.
Peak load The maximum dynamic load that will be applied to the actuator, or that the actua-tor is capable of moving.
Pin mountThe use of a dowel or pin through the hole in the clevis mount (on the rear of anactuator) or the extension tube (on the front of an actuator) (see figure 7).
Radial loadA load applied to the side of the extension tube or across the body of the actua-tor. Normally radial loading will have a negative impact on unit life (see figure 8).
Restraining torqueThe torque required to prevent torque within the unit from causing rotation on thebody or extension tube of the unit (see figure 9).
Retracted lengthThe overall length of the actuator from the center of the rear clevis to the centerof the extension tube pin hole when the unit is at full retracted position (seefigure 10).
Side loadSee radial loading (see figure 8).
Static loadThe maximum non-operating (or non-moving) load. Static load is the load holdingcapability of an actuator.
Synchronous position Having more than one actuator extend and retract together maintaining ± 5 mmposition relative to each other.
Tension load A load that will tend to pull on the unit (see figure 11).
Thermal overload A switch within the motor that will open if the motor exceeds a predeterminedheat level
X
X
TENSIONLOAD
Figure 11 Tension load
Figure 10 Retracted length
Figure 9 Restraining torque
Figure 8 Radial load also side bearing
Figure 7 Pin mount
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Environment: Indoor Outdoor Corrosives
Oil splash Clean Damp
Power available: _____ VAC _____ VDC
Quantity: _____
Time On: sec. Time Off: sec.
Full Load Speed: Min Nm Max. Nm
Operating Temperature Range: High °C, Low °C
Controls
Customer Supplied Controls: Yes No
Stand alone: Yes No
Position Feedback: Digital Analog
Non-standard Stroke Length: Yes No
Special End Mount: Yes No
Special Connector: Yes No
Application Data Form
Mail or Fax to:
Warner Electric Europe7, rue Champfleur, BP 20095F-49182 St Barthélemy d’AnjouCedex
Fax +33 (0)2 41 21 24 70Tel. +33 (0)2 41 21 24 24
Date
Company
Address
City Country
Name e-mail
Title Phone ( )
Basic Application
Load: _____ N
Side Load: _____ N
Speed: _____ mm/s
Duty Cycle: _____ % of running time vs. still time
Stroke: _____ mm
Life: _____ mm
Mounting & Load Direction:
Vertical Horizontal Other
Space Constraints: mm x mm
End of stroke requirements:
Torque-limiter clutch Limit Switches
Backdriving Allowed: Yes No
Drawing of Application
48 www.warnerelectric-eu.com - Fax +33 (0)2 41 21 24 70
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LA576r-gb-0308 - © 2008Printed in France
Altra Industrial Motion
Altra Industrial Motion, Inc.14 Hayward StreetQuincy, MA 02171, U.S.A.Tel. +01 (617) 328 3300, Fax +01 (617) 689 6202
EUROPE
FRANCEWARNER ELECTRIC EUROPESiège social et usine7, rue Champfleur, BP 20095F-49182 St Barthélemy d’Anjou CedexTél. +33 (0)2 41 21 24 24, Fax +33 (0)2 41 21 24 00e-mail: [email protected]
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