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Electric Flight Test Solutions Full & Hybrid-Electric Planes, E-VTOL, Flying Taxis, Drones Components & systems: Batteries, electric propulsion & power electronics NH Research (NHR) Enabling Electrification
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Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Aug 18, 2020

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Page 1: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Electric Flight Test SolutionsFull & Hybrid-Electric Planes, E-VTOL, Flying Taxis, Drones

Components & systems: Batteries, electric propulsion & power electronicsNH Research (NHR)Enabling Electrification

Page 2: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Backed by over 50 years of experiencea Best in class performancea Ease of use a Modular & scalable solutionsa Reduced testing timea Improved safetya Energy savings

Enabling Electrification NHR enables electrification by accelerating innovation, validation

& functional test of today’s & tomorrow’s technologies

Page 3: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

…Your Partner in Test

Flexible, Modular Hardware AND Software

World-Class Test Solutions

Product Portfolioa Battery/Fuel Cell Test Systemsa Bi-directional DC Sourcea Grid Simulatorsa AC & DC Electronic Loadsa AC & DC Power Sourcesa Power Supply Test Systems

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Page 4: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Electric Flight

Military & DefenseCommercial Airplanes eVTOL

Batteries, Fuel Cell, PropulsionFlying TaxisDrones

…and more!

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Page 5: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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“The Grid” Revolutionizes Electric Aircraft

NHR provides high voltage DC power farmNHR 9300 Series

Advanced, High Power R&D Lab

Collins Aerospace “The Grid”

Read the Press Release

Page 6: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Aerospace & DefenseATE-friendly and next generation power test solutions from R&D to sustainment

Electric Flight Test Solutions

§ Battery Test Systems§ Grid Simulators§ AC & DC Electronic Loads§ Bi-directional Sources§ AC & DC Power Sources§ Power Supply Test Systems

Page 7: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Electric Flight Power Test SolutionsInverterPrimary/Secondary

PDUPropulsionHigh Voltage Battery

DC-DCConverters

Electric Actuators

Example: e-VTOL (Electric Vertical Take-off and Landing)

Page 8: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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9200/9300Battery Cycler

High Voltage Battery Pack

High Voltage BatteryHigh Voltage Battery Tester

NHR’s 9300 and 9200 Battery Test Systems enable scalable power and flexible configurations for life-cycle, drive cycle & performance testing.

9300 Series - 100kW modules up to 2.4 MW, Dual range (600 V, 1200V)9200 Series - 12kW modules parallel up to 21 channels

§ Modular & scalable power§ Fast response times§ Built-in safety isolation relays and contactors§ Easy third-party integration & data management§ Optional test system software available

Page 9: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Full Electric Propulsion

Battery/DC Buss

Propeller or Physical

Load

Full-Electric Propulsion

NHR’s 9300/9200 battery emulators can be used to emulate a high voltage battery and the DC Buss, ideal for electric propulsion testing.

9300 Series - 100kW modules up to 2.4 MW, Dual range (600 V, 1200V)9200 Series - 12kW modules parallel up to 21 channels

§ Accepts back EMF ensures accuracy & prevents safety hazards§ Battery emulation sinks & sources to maintain voltage regulation§ Built-in safety isolation relays & contactors§ Easy third-party integration & data management§ Optional test system software available

Propulsion System

Single-MotorTest Stand

9430 AC Load

Inverter9200/9300DC Buss

Emulation

Motor& Inverter

Motor Emulation

Page 10: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Hybrid Electric PropulsionParallel Hybrid ElectricElectric motor provides rotation and supports the combustion engine for peak performance.

Serial Hybrid ElectricCombustion engine used to generate electrical energy to charge a battery or run the electric motor

Parallel Hybrid Electric

Serial Hybrid ElectricPropulsion

System

Battery Inverter Motor

Propeller

Gear BoxEngine

Battery Inverter

Motor

Engine

Propeller

Gear Box

Page 11: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Electric Propulsion Test Approaches

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The NHR Approach accepts back EMF and prevents safety hazards. Isolated input and output paths eliminates single points of failure.

Single-ended DC Bus Common DC Bus Isolated DC Bus

Page 12: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Power Distribution Units

NHR provides safe solutions for testing PDUs which route multiple high power sources and loads throughout the aircraft. § Modular power configuration & flexibility§ Fast transient capabilities§ Built-in safety isolation relays and contactors

Bi-directional DC Source for Battery Emulation§ 9300 Series - 100kW modules up to 2.4 MW

9200 Series - 12kW modules

DC Load for transient load inrush simulation§ 4700/4760 for 120VDC & 600VDC§ 9200/9300 Series - Regenerative > 90%

AC Sources/ Loads§ 9410 Grid Sim/ 9420 AC Source

9430 Regenerative 4 Quadrant Load

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PDUs9430

AC Load

Primary & Secondary Power Distribution Units

4700/4760/9200/9300DC Load

9410/9420 AC Grid Sim/AC Source

9200/9300DC Source

Page 13: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Aircraft Electrical Power Systems

NHR’s DC loads are ideal for multi-channel load testing while NHR’s 9300/9200 bi-directional DC source can be used to emulate the PDU power source.

DC Load for transient & accessory load inrush simulation § 4300 Series – 120VDC & 500VDC§ 4700/4760 – 120VDC & 600VDC

Bi-directional DC Source for Battery Emulation§ 9300 Series - 100kW modules up to 2.4 MW

Dual range (600 V, 1200V)§ 9200 Series - 12kW modules

Parallel up to 21 channels

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Power Electronics, Cockpit Control Power, etc.

4700/4760DC Load

9200/9300PDU

Emulator

Avionic Relay/Switch

4300DC Load

Page 14: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

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Bi-directional DC SourceBattery Emulators

§ 9200 Series§ 9300 Series

AC Grid SimAC Sources

§ 9410§ 9420

9200 Series12 kW, 21 channels

9300 Series 100 kW to 2.4 MW

Aerospace & Electric Aircraft Test Solutions

DC Loads

§ 4300/4300§ 4700/4760

4300 Chassis150W, 300W, 600W

4700 & 47601kW to 36kW

4600 AC Loadup to 36kW

9430 Regen 4 Quadrant Load

up to 96kW

9410 Grid Simup to 96kW

9420 AC Sourceup to 96kW

DC Regenerative Loads

§ 9200 Series§ 9300 Series

AC Loads

§ 9430§ 4600

Battery Test

§ 9200 Series§ 9300 Series

Page 16: Electric Flight Test Solutions...NHR has application expertise in testing electric aircraft components and systems including batte\ ry modules/packs, electric propulsion and aircraft

Worldwide Service & Customer Support

Need help? Contact us

We help you achieve your goals.

a Expertise – application, product design, engineering specialists on stand-by

a Access – rapid response times by phone, email, and site-visits

a Support – technical experts, training, diagnostic/calibration tools, and replacement parts to resolve problems quickly

“At NHR, we consider every customer a partner.”

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…Your Partner in Test

Phone: 949-474-3900Email: [email protected]: www.nhresearch.com