Top Banner
ELECTRIC CHAIN HOIST-CA1051 www.craftsmanautomation.com
55

ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

Jun 23, 2020

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

ELECTRIC CHAIN HOIST-CA1051

www.craftsmanautomation.com

Page 2: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal
Page 3: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

TABLE OF CONTENTS

Motor - Fan - Motor Cover Assembly 4

Gear Box - Brake - Terminal End Cover Assembly 5

Chain Guide Assembly 6

Suspension Assembly 7

Chain Box Assembly 9

Single Fall Hook Assembly 10

Double Fall Hook Assembly 11

Hoist Electrical Assembly 12

Hoist Electrical Sub Assembly 14

Pendant Assembly 16

Pendant Holding Clamp Assembly 18

Hoist Trolley Assembly 19

Cross Travel Electrical Assembly 24

Cross Travel Electrical Sub Assembly 26

Hoist Electrical Assembly - VFD 27

Miscellaneous Spare 29

Hoist Electrical Circuit Drawing 31

NOTE:

Craftsman automation reserves the right to change or modify the specifications in this manual without prior notice.

This document and the information content herein, is the exclusive property of craftsman and represents a non-public,

confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of craftsman copyright.

Replacement and repairs may only be carried out by trained personnel.

Critical parts list changing interval may vary depend upon the maintenance, usage & environment conditions.

Page 4: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

MOTOR - FAN - MOTOR COVER ASSEMBLY

S. No Article No Description Quantity

1 DS 050 001 Motor Assembly 1

2 DS 050 002 Fan Assembly 1

2.1 Fan _ H04 R013 1

2.2 Circlip - A12 1

3 DS 050 003 Motor Cover Assembly 1

3.1 End Cover - Motor _ CHE 500 P004 1

3.2 Serrated Washer - M6 6

3.3 Socket Head Screw - M6 x 40 6

3.4 Gasket - End Cover - 02 _ CHE 500 P007 1

1

2

2.1

2.2 3

3.1

3.2

3.3

3.4

89

89.1

89.3

89.2

90 90.3

90.1

90.3

90.2

Page 5: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

GEAR BOX - BRAKE - TERMINAL END COVER ASSEMBLY

S. No Article No Description Quantity

4 DS 050 004 Gear Box Assembly 1

5 DS 050 005 Brake Plate Assembly 1

5.1 Brake Plate - No.8 Brake 1

5.2 Serrated Washer - M5 3

5.3 Socket Head Screw - M5 x 20 3

6 DS 050 006 Brake Liner - No.8 Brake 1

7 DS 050 007 Brake Coil Assembly 1

7.1 Electromagnetic Disc Brake - No.8 Brake 1

7.2 Spring Washer - M5 3

7.3 Socket Head Screw - M5 x 45 3

8 DS 050 008 Terminal End Cover Assembly 1

8.1 End Cover - Terminal _ CHE 500 P005 1

8.2 Serrated Washer - M6 6

8.3 Socket Head Screw - M6 x 40 6

8.4 Gasket - End Cover - 01 _ CHE 500 P003 1

4

5

5.1

5.2

5.3

6

7

8

7.2 7.3

7.1

8.1

8.2

8.3

8.4

91

Page 6: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

CHAIN GUIDE ASSEMBLY

S. No Article No Description Quantity

9 DS 050 009 Chain Guide Housing Assembly 1

9.1 Chain Guide Housing _ CHE 500 C016 1

9.2 Serrated Washer - M6 3

9.3 Socket Head Screw - M6 x 60 3

10 DS 050 010 Chain Sprocket _ CHE 500 S007 1

11 DS 050 011 Bearing Cap Assembly 1

11.1 Ball Bearing - 6304-2RS 1

11.2 Bearing Cap (Sprocket) _ CHE 500 C015 1

11.3 Serrated Washer - M6 4

11.4 Socket Head Screw - M6 x 20 4

12 DS 050 012 Chain Guide Assembly with Limit Switch 1

12.1 Chain Guide Assembly _ CHE 500 A006 1

12.2 Serrated Washer - M6 4

12.3 Socket Head Screw - M6 x 16 4

12

12.1

12.2

12.3

11

9

9.1 9.2

9.3

10

11.1 11.2

11.3 2 11.4

2

Page 7: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

DOUBLE HOLE SUSPENSION - LCS

16

16.1

13.4

13.3

13.2

SUSPENSION ASSEMBLY

SINGLE HOLE SUSPENSION (for MT 01 Trolley)

13

13.1

13.2

13.3

13.4

DOUBLE HOLE SUSPENSION (for MT 02 & PT 01 Trolley)

13.2

13.3 13.4

14

14.1

HOOK SUSPENSION

17

17.1

13.2

13.3 13.4

SINGLE HOLE SUSPENSION - LCS

15

15.1

13.4 13.3

13.2

EYE SUSPENSION

18

18.1

13.4 13.3

13.2

Page 8: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

13 DS 050 013 Single Hole Suspension Assembly (Manual Trolley MT-01) (Non-LCS)

1

13.1 Single Hole Suspension Plate _ CHE 500 F019 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

14 DS 050 014 Double Hole Suspension Assembly (ECT PT-01 & Manual Trolley MT-02) (Non-LCS)

1

14.1 Double Hole Suspension Plate _ CHE 500 F023 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

15 DS 050 015 Single Hole Suspension Assembly (LCS) 1

15.1 Single Hole Mounting Plate (LCS) _ CHE 500 F040 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

16 DS 050 016 Double Hole Suspension Assembly (LCS) 1

16.1 Double Hole Mounting Plate (LCS) _ CHE 500 F025 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

17 DS 050 017 Hook Suspension Assembly 1

17.1 Hook Suspension _ CHE 500 A012 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

18 DS 050 018 Eye Suspension Assembly (Non LCS) 1

18.1 Eye Suspension _ CHE 500_V2 C003 1

13.2 Suspension Pin _ CHE 500 S008 2

13.3 Plain Washer - M10 2

13.4 Nyloc Nut - M10 2

Page 9: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

CHAIN BOX ASSEMBLY

S. No Article No Description Quantity

19 DS 050 019 Chain Box Clamp Assembly 1

19.1 Clamp (Chain Box) _ CHE 500 F009 1

19.2 Pin (Chain Box) _ CHE 500 S011 1

19.3 SL-Retainer - 0491 8 (Wurth) 1

19.4 Serrated Washer - M6 2

19.5 Socket Head Screw - M6 x 16 2

20 DS 050 020 Chain Box _ CHE 500 P006 1

CHAIN BAG ASSEMBLY

19

92

19.1 19.2

19.3 19.5

19.4

20

19.1 19.2

19.3 19.4

19.5

CHAIN BOX ASSEMBLY

19

Page 10: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

SINGLE FALL HOOK ASSEMBLY

S. No Article No Description Quantity

21 DS 050 021 Chain - 5 x 15 -

22 DS 050 022 Chain Stopper Assembly 1

22.1 Chain Stopper _ CHE 500 C008 2

22.2 Socket Head Screw - M6 x 25 2

22.3 Nyloc Nut - M6 2

23 DS 050 023 Hook Spring Assembly 1

23.1 Conical Spring _ CHE 500 F006 1

23.2 Washer 5 x 15 Hook _ CHE 500 F005 1

23.3 Washer 5 x 15 Hook End _ CHE 500 F007 1

24 DS 050 024 Single Fall Hook Assembly Complete 1

25 DS 050 025 Single Fall Hook Latch Assembly 1

25.1 Latch 1

25.2 Spring 1

25.3 Nyloc Nut - M4 1

25.4 Hex Bolt - M4 x 30 1

25

25.2 25.3

25.1

25.4

93

93.4

93.3

93.1

93.1

93.2

93.4

93.3

21

22 22.1

23

22.2

22.3

23.2

24

23.3

23.1 23

93

94

Page 11: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

DOUBLE FALL HOOK ASSEMBLY

S. No Article No Description Quantity

26 DS 050 026 Double Fall Hook Assembly Complete 1

27 DS 050 027 2-Fall Pin Mounting Assembly 1

27.1 Chain Block (2 fall) _ CHE 500 F014 1

27.2 Dowel Pin (2 fall) _ CHE 500 S027 1

27.3 Serrated Washer - M6 4

27.4 Socket Head Screw - M6 x 20 4

28 DS 050 028 Double Fall Hook Latch Assembly 1

28.1 Latch 1

28.2 Spring 1

28.3 Nyloc Nut - M4 1

28.4 Hex Bolt - M4 x 30 1

27

27.4

27.3

27.2 27.1

26

28

28.2 28.3

28.1

28.4

95

96

95

95.1 95.5

95.3 95.2

95.5 95.1

95.6 95.6

95.4

Page 12: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL ASSEMBLY

29

29.1

29.2

29.3

29.4

31

30

29.5

29.6 30.3

32

33

32.1 32.2

33.1 33.2

35

34

29.5

Page 13: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

29 DS 050 E001 Electrical Mounting Plate Assembly 1

29.1 Electrical Mounting Plate _ CHE 500 F020 1

29.2 Serrated Washer - M6 3

29.3 Socket Head Screw - M6 x 16 3

29.4 Stud _ CHE 500 S009 3

29.5 Plain Washer - M5 3

29.6 Star Pan Head Screw - M5 x 10 3

30 DS 050 E002a Hoist Electrical Sub Assembly - 48V 1

DS 050 E002b Hoist Electrical Sub Assembly - 24V 1

31 DS 050 E003 Rubber Boot _ CHE 500 P010 2

32 DS 050 E004a Bottom HD Connector Assembly - Male 1

32.1 Bottom HD Connector - 10 Pin (Male) 1

32.2 Socket Head Screw - M4 x 10 4

33 DS 050 E004b Bottom HD Connector Assembly - Female 1

33.1 Bottom HD Connector - 10 Pin (Female) 1

33.2 Socket Head Screw - M4 x 10 4

34 DS 050 E005a Top HD Connector Assembly - Male 1

35 DS 050 E005b Top HD Connector Assembly - Female 1

Page 14: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL SUB ASSEMBLY

37

36

38

39

41

40

42 44 43 45

Page 15: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

36 DS 050 E006 Terminal Mounting Plate Assembly 1

37 DS 025 E008a Contactor _ Dual 2X(3NO + 1NC) - 48V 1

DS 025 E008b Contactor _ Dual 2X(3NO + 1NC) - 24V 1

38 DS 025 E009a Contactor - 2NO + 2NC - 48V 1

DS 025 E009b Contactor - 2NO + 2NC - 24V 1

39 DS 025 E010a Contactor - 3NO + 1NC - 48V 1

DS 025 E010b Contactor - 3NO + 1NC - 24V 1

40 DS 025 E011 Transformer - 25VA 1

41 DS 050 E007 Terminal Block Assembly 1

42 DS 050 E008 Rectifier PCB Board with Wiring Assembly 1

43 DS 025 E013a Fuse Assembly - 0.315A 1

DS 025 E013b Fuse Assembly - 1A 1

44 DS 025 E014 RC Network PCB Board with Wiring Assembly 1

45 DS 050 E009 Micro Limit Switch 1

Page 16: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

PENDANT ASSEMBLY

ADDITIONAL STAY WIRE (2 WAY)

50

46

47

48

49

34 34 34

49 49

51

52

53

54

55

56

Page 17: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

46 DS 050 E010 2 Way Pendant Assembly 1

47 DS 025 E017 2 Way Pendant Station 1

48 DS 025 E018 Pendant Wire - 8 x 1.5 sq.mm 1

49 DS 025 E020 Stay Wire Clamp 1

50 DS 025 E021 Additional Stay Wire (2 way) 1

51 DS 050 E011 4 Way Pendant Assembly 1

52 DS 025 E023 4 Way Pendant Station 1

53 DS 025 E024 Pendant Wire - 12 x 1.5 sq.mm 1

54 DS 050 E012 6 Way Pendant Assembly 1

55 DS 025 E027 6 Way Pendant Station 1

56 DS 025 E028 Pendant Wire - 16 x 1.5 sq.mm 1

Page 18: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

PENDANT HOLDING CLAMP ASSEMBLY

S. No Article No Description Quantity

57 DS 050 E013 Pendant Holding Clamp Assembly 1

57.1 Earth Plate _ CHE 500 F029 1

57.2 Serrated Washer - M8 1

57.3 Socket Head Screw - M8 x 16 1

57.4 Snap Hook 1

57

57.1

57.2

57.3

57.4

Page 19: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST TROLLEY ASSEMBLY

MANUAL TROLLEY - MT 01 (1 FALL)

58

59

59

59.1

58

59.2

59.4

59

59.3

61

59

61

61.3

61.2

61.1

60

61.4

61.3

59.2

59.4

59.3

61

61

61.2

61.1

61.3

61.3

61.4

59.1

Page 20: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

58 DS TR01 001 Carriage Plate Assembly 2

59 DS TR01 002 Non-Drive Wheel Assembly 4

59.1 Non-Drive Wheel _ H01 S011 1

59.2 Ball Bearing - 6002-ZZ 1

59.3 Circlip - A32 1

59.4 Circlip - A15 1

60 DS TR01 003 CT Shaft (70-140) _ H01 S013 1

DS TR01 004 CT Shaft (150-250) _ CHE 500 S029 1

61 DS TR01 005 Spacer Assembly 1

61.1 Washer _ CHE 500 F024 2

61.2 Circlip - A28 2

61.3 Washer - Ø32 x Ø22 x 4 20

61.4 Nyloc Nut - M20 2

Page 21: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST TROLLEY ASSEMBLY MANUAL TROLLEY - MT 02 (2 FALL)

62

63

63

63

63.1

63

63.2

63.3

63.4

63.2

63.3

65

63.1

63

.4

64

65

65

65

65.1

65.2

65.3

65.4

65.5

65.3

65.1

65.3

65.2

65.4

65.5

62

65.3

Page 22: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST TROLLEY ASSEMBLY

POWER TROLLEY - PT 01

62

63

63

67

63.1

67

63.2

63

.3

63.4

63.2

67

.1

63.4

63.3

64

65

65

65

65

65.1

65.2

65.3

65.1

65.3

65.2

65.4

65.4

65.5

65.3

65.5

66

68.1

69

68.2

68

65.3

68.3

97

97.2

97.3

97

.1

97.4

97.5

98

98.1

98.2

98.3

98.4

99

99.8

99.7

99.6

99.3

99.5

99.4

99.3

99.2

99.1

Page 23: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

62 DS TR02 001 Carriage Plate Assembly-02 (500Kg) _ CHE 500 F039 2 (for MT 02)

1 (for PT 01)

63 DS TR02 002 Non-Drive Wheel Assembly 4 (for MT 02)

2 (for PT 01)

63.1 Non-Drive Wheel _ H01 S007 1

63.2 Ball Bearing - 6003-ZZ 1

63.3 Circlip - B35 1

63.4 Circlip - A17 1

64 DS TR02 003 CT Mounting Shaft (70-140) _ H02 S022 2

DS TR02 004 CT Mounting Shaft (150-210) _ CHE 500 S033 2

65 DS TR02 005 Spacer Assembly 1

65.1 Washer _ CHE 500 F024 4

65.2 Circlip - A28 4

65.3 Washer - Ø32 x Ø22 x 4 36

65.4 Hex Nut - M20 4

65.5 Lock Nut - M20 4

66 DS TR02 006 Carriage Plate Assembly-01 (500Kg) _ CHE 500 F038 1 (for PT 01)

67 DS TR02 007 Drive Wheel Assembly 2 (for PT 01)

67.1 Drive Wheel _ H02 G007 1

63.2 Ball Bearing - 6003-ZZ 1

63.3 Circlip - B35 1

63.4 Circlip - A17 1

68 DS TR02 008 Counter Weight Assembly 1

68.1 Counter Weight _ H02 A014 1

68.2 Spring Washer - M8 4

68.3 Socket Head Screw - M8 x 55 4

69 DS TR02 009 CT Power Drive 1

Page 24: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

CROSS TRAVEL ELECTRICAL ASSEMBLY

70

70.1

70.11 70.3

70.7 70.10

70.5

70.9 70.8

70.2

70.4

70.6 70.12 70.13

71

35

74

72

73

75

101

100

Page 25: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

70 DS TR02 E001 CT Terminal Box Assembly 1

70.1 Terminal Box _ H01 R001 1

70.2 Terminal Box Cover _ H01 R002 1

70.3 Ø129.15 x 2.6 O-Ring 1

70.4 Self-Tapping Screw - No.8 x 38 4

70.5 Mounting Plate _ H01 X007 1

70.6 Mounting Plate _ H01 X008 1

70.7 Sleeve _ H01 S014 3

70.8 Self-Tapping Pan Head Star Screw - No.6 x 32 3

70.9 Terminal Box Mounting Plate _ H01 X003 4

70.10 Serrated Washer - M5 4

70.11 Socket Head Screw - M5 x 10 4

70.12 Self-Tapping Screw - No.8 x 13 4

70.13 Rubber Dummy - M20 1

71 DS TR02 E002a Cross Travel Electrical Sub Assembly - 48V 1

DS TR02 E002b Cross Travel Electrical Sub Assembly - 24V 1

72 DS TR02 E003b CT Power Cable Assembly 1

73 DS TR02 E004 Cable Gland with Hoist - M25 x 1.5 1

74 DS TR02 E007 4 x 1.5 Cable (1 meter) 1

75 DS TR02 E008 8 x 1.5 cable (1 meter) 1

Page 26: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

CROSS TRAVEL ELECTRICAL SUB ASSEMBLY

S. No Article No Description Quantity

76 DS 025 E007 Terminal Mounting Plate Assembly 1

76.1 Terminal Mounting Plate (Welded) _ H01 X002 (A) 1

76.2 Pan Head Star Screw - No.4 x 8 3

77 DS 025 E008a Contactor Dual 2X(3NO + 1NC) - 48V 1

DS 025 E008b Contactor Dual 2X(3NO + 1NC) - 24V 1

78 DS 025 E009a Contactor - 2NO + 2NC - 48V 1

DS 025 E009b Contactor - 2NO + 2NC - 24V 1

79 DS 025 E011 Transformer - 25 VA 1

80 DS 025 E012 Terminal Block Assembly 1

81 DS 025 E031 Thermistor Control 1

80

76.1

79

77 81

78

76.2

76

Page 27: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL ASSEMBLY - VFD

82

83

83.1 83.2

83.3 84

84.1

84.2 84.3

84.4

85

85.1

85.4

85.2 85.3

31

86

44 42

45

Page 28: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

S. No Article No Description Quantity

82 DS 050 029 Motor Assembly - 2 Pole Single Speed 1

83 DS 050 E014 VFD Mounting Plate Assembly 1

83.1 Electrical Mounting Plate _ CHE 500 F020 1

83.2 Serrated Washer - M6 3

83.3 Socket Head Screw - M6 x 16 3

84 DS 050 E015 VFD Assembly 1

84.1 VFD Drive 1

84.2 Plain Washer - M5 3

84.3 Serrated Washer - M4 3

84.4 Socket Head Screw - M4 x 10 3

85 DS 050 E016 Resistor Assembly 1

85.1 Resistor - 120Ω 1

85.2 Plain Washer - M5 2

85.3 Serrated Washer - M4 2

85.4 Socket Head Screw - M4 x 10 2

86 DS 050 E017 Terminal Block Assembly - VFD 1

Page 29: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

MISCELLANEOUS SPARE

S. No Article No Description Quantity

87 DS 050 030 Disc Spring 1

88 DS 050 031 Clutch pad 1

89 DS 050 032 Stator Assembly 1.1/0.25 kW (Refer Page 4) 1

89.1 Motor Housing 1

89.2 Winding - 1.1/0.25 kW 1

89.3 Dowel Pin - Ø5 x 14 1

90 DS 050 033 Rotor Assembly 1.1/0.25 kW (Refer Page 4) 1

90.1 Rotor Shaft - 1.1/0.25 kW 1

90.2 Rotor End Pinion _ CHE 500 S020 1

90.3 Ball Bearing 6204-ZZ (C3) 2

91 DS 050 034 Brake Assembly Complete No.8 (Refer Page 5) 1

92 DS 050 035 Chain Bag _ CHE 500 F028 (Refer Page 9) 1

93 DS 050 036 Hook Block Assembly (1 Fall) (Refer Page 10) 1

93.1 Hook Block _ CHE 500 C007 2

93.2 Dowel Pin _ CHE 500 S026 1

93.3 Socket Head Screw - M6 x 20 2

93.4 Nyloc Nut - M6 2

94 DS 050 037 Hook Assembly (1 Fall) (Refer Page 10) 1

95 DS 050 038 Hook Block Assembly (2 Fall) (Refer Page 11) 1

95.1 Hook Housing _ CHE 500 C009 2

95.2 Sprocket Pin _ CHE 500 S012 1

95.3 Sprocket Wheel _ CHE 500 S013 1

95.4 Du-Bush - MB2015DX 1

95.5 Socket Head Screw - M8 x 40 2

95.6 Nyloc Nut - M8 2

87 88

Page 30: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

MISCELLANEOUS SPARE

S. No Article No Description Quantity

96 DS 050 039 Hook Assembly (2 Fall) (Refer Page 11) 1

97 DS TR02 010 Stator Assembly - 0.37/0.09 kW CT (Refer Page 22) 1

97.1 Stator Body _ H01 A025 1

97.2 Winding _ CT 0.37/0.09 kW 1

97.3 O-Ring Ø117 x 1.3 1

97.4 Grub Screw - M6 x 6 1

97.5 Oil Seal - Ø13 x Ø30 x 7 1

98 DS TR02 011 Rotor Shaft Assembly - 0.37/0.09 kW CT (Refer Page 22)

1

98.1 Rotor Shaft _ H01 T009 1

98.2 Spring _ H01 P002 1

98.3 Bush _ H01 S009 1

98.4 Ball Bearing - 6003-2RS 1

99 DS TR02 012 CT Drive Pinion Assembly (Refer Page 22) 1

99.1 Gear Box Housing _ H01 A001 1

99.2 Pinion Shaft _ H02 G006 1

99.3 Ball Bearing - 6004-2RS 2

99.4 Circlip - B42 1

99.5 Oil Seal - Ø20xØ42x7 1

99.6 Gear Wheel _ H01 G007 1

99.7 Key - 6x6x10 1

99.8 Circlip - A18 1

100 DS 025 E032 Terminal Box _ H01 R001 (Refer Page 24) 1

101 DS 025 E033 Terminal Box Cover _ H01 R002 (Refer Page 24) 1

102 DS TR02 013 Spring _ H01 P002 (Refer Page 22 - 98.2) 1

102

Page 31: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST POWER CIRCUIT - 48V

Page 32: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST CONTROL CIRCUIT - 48V

Page 33: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST MARKINGS DESCRIPTION - 48V

Page 34: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST POWER CIRCUIT - 24V

Page 35: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST CONTROL CIRCUIT - 24V

Page 36: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST MARKINGS DESCRIPTION - 24V

Page 37: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT POWER CIRCUIT - 48V

Page 38: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT CONTROL CIRCUIT - 48V

Page 39: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT CONTROL CIRCUIT - 48V

Page 40: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT POWER CIRCUIT - 48V

Page 41: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT MARKINGS DESCRIPTION - 48V

Page 42: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT POWER CIRCUIT - 24V

Page 43: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT CONTROL CIRCUIT - 24V

Page 44: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT CONTROL CIRCUIT - 24V

Page 45: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT POWER CIRCUIT - 24V

Page 46: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT MARKINGS DESCRIPTION - 24V

Page 47: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST VFD POWER CIRCUIT

Page 48: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST VFD CONTROL CIRCUIT

Page 49: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST VFD MARKING DESCRIPTION

Page 50: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT-VFD POWER CIRCUIT

Page 51: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT-VFD CONTROL CIRCUIT

Page 52: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT-VFD CONTROL CIRCUIT

Page 53: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT-VFD POWER CIRCUIT

Page 54: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

HOIST ELECTRICAL CIRCUIT DRAWING

HOIST ECT-VFD MARKING DECRIPTION

Page 55: ELECTRIC CHAIN HOIST-CA1051 - :: CarlStahl Craftsman › image... · ELECTRIC CHAIN HOIST-CA1051 . TABLE OF CONTENTS Motor - Fan - Motor Cover Assembly 4 Gear Box - Brake - Terminal

ENGINEERING ADVANTAGE”

Craftsman Automation Limited (Unit - III) 123/4, Sangothipalayam Road,

Arasur Post, Coimbatore - 641 407 Tamilnadu, India Ph: +91-422-3051 000

DS

-050

-SPM

/ R

EV-0

2 /

FEB

201

9