www.megasun.com.vn Catalogue ISO 9001:2015 ELECTRIC CALORIFIERS TANK SMOOTH OPERATION CONCENTRATED HOT WATER HEATING ELEMENTS FRESH WATER TCVN 8251:2009
www.megasun.com.vnCatalogue
ISO 9001:2015
ELECTRIC CALORIFIERS TANK
SMOOTH OPERATION
CONCENTRATED HOT WATER
HEATING ELEMENTS
FRESH WATER
TCVN 8251:2009
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Electric calorifiers are one of the easiest method of generating hot water for both domestic and industrial application. Electric calorifiers are installed in hospitals, hotels, sports centers and general residential buildings. MEGASUN Electric water heaters can be used to meet special site conditions where the use of other primary sources of energy cannot be used or expensive.
Storage calorifiers are sized to meet the peak demand period with recovery periods varying from one to four hours or base on your request .
Storage Calorifier
• Efficiency is maintained throughout the range ofload. Even at part load all energy is converted into heat.• Space requirements are minimum. Separateboiler fuel storage tanks are not required.• Installation is simplified.• The calorifier can be installed directly with thepower supply 220V or 380V x 3 pha +N.
• Maintenance is kept to a minimum.• Electric calorifiers are clean.• Electric calorifiers are extremely quiet.• Electric calorifiers are easily to change the heat-ing source ( the screw immersion heaters ) .• Electric calorifiers supply the hot water up to100°C
Advantages
Standards
Standards nomenclature
Products are manufactured according to ISO9001:2015 management process, conforming to TCVN8251:2009 standards and tested according to standards: QPVN:2-75, QPĐT:03-71, TCVN8366:2010
HWT 1000 V 304 PNXX P50 R20 S/T
Hot Water tank Capacity Configuration Shell MaterialMaxworking
pressuredInsulation layer
Heater capacity KW
InputVoltage
LitresPN6 : 6 bar PN10
:10 barS : 220V x 50hz
T : 380V x 4 phasesH-Horizontal V-
Vertical304:SUS304 R20 : 20KW
Polyurethane foam - Thickness
50mm
Note: EX: HWT-1000 -V-304-P50-PN8-R20-T
HIGH CAPACITY ELECTRIC WATER HEATERS
Means : Hot water electric calorifiers tank Capacity : 1000LType tank : Vertical tank Inner linder tank SUS304
Insulation polyurethane thickness : 50mm Max Working pressured : 8 barHeating capacity : 20KW Electric source : 380V x 3 phases + N
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INSULATION LAYER+ Standard : polyurethane foam - Thickness 50mm - Rise Density : 40-45Kg/m3
-Thermal Conductivity : ≤0.020W/(mk)+ Option Thickness : 75mm ,100mm , 150mm + Option insulation layer : Glasswood / Rockwood
INNER CLINDERTANK 'S MATERIAL+ Standard - SUS304+ Option : SUS316/ 316L
01
04
CLINDER TANK 'S MATERIAL & MAXIMUM WORKING PRESSURE
03
OUTER CLINDER TANK 'S MATERIAL + Standard - SUS304 + Option : SUS316/ 316L or SUS430 or made by gala-vanzied steel with 2 layer powder coating with special Primax Protect & GStyle E - anti-corrosion coating -very good when installed in beach area .
02
MAXIMUM WORKING PRESSURE
MAXIMUM WORKING TEMPERATURE: 950C
+ Standard : 8 bar + Options : 5 bar , 6bar , 9bar , 10bar , 12 bar
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HEATING ELEMENTS
• Screw plug immersion heaters are ideal for direct immer-sion heating of liquids, clean water, including all types of oils and heat transfer solutions.
• Available in a variety of sizes & heating capaciy
• Heating elements are hairpin bent and either welded orbrazed into the screw plug—depending on element sheath and plug material compatibility.
• General purpose terminal enclosures are standard; withoptional moisture resistant, explosion resistant and explosion/moisture resistant enclosures available to meet specific application needs.
• Optional thermostats provide convenient processtemperature regulation.
Performance Capabilities• Watt densities up to 14.8 W/cm2• Hi- pot test 1500V / min - Cut -off current 5mA• 316 stainless steel sheath temperatures up to 350°C• Isulation resistance up to 100MΩ min• INCOLOY 800 sheath temperatures up to 470°C• 304 stainless steel sheath temperatures up to 350°C• Sheath material : SUS304 , SUS316 , special is INCOLOY800 with titanium coating layer - High protection against corrosion and explosion resistant• Heating capacity : 2KW , 5KW ,10KW ,12KW ,15KW &multiples of them to make the more bigger heating capacity base on your request - such as : 4KW ,6KW ,8KW ...14KW , 20KW,24KW ,30KW , 45KW ,60KW....• Source voltage : 220V x 50Hz ; 380V x 3 phases +N• Thread connector :
1/ Screw plug immerrsion heater standard : 2kw, 5kw -male thread screw G-11/2'' x 490mm
2/ Screw plug immerrsion heater standard : 10kw, 12kW,15kw - male thread screw G-2'' x 490mm
3/ Screw plug to flange adapters permit replacingflange heaters with screw plug heaters easily with multi screw plug immersion heaters : DN150 , DN200, DN300, DN400• The lenght of tubes : 490mm
Ideal for Direct ImmersionHeating of Liquids , hot water
Heaters can be designed to operate in single pha or 3-phase +N - 50 HZ supply. Megasun uses type of commonly used heating elements namely replaceable element .The elements on this type of immersion heater can be changed only after draining contents in the water heater.
Performance Capabilities
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Control panels are manufactured in house. All the wiring of panel and components are to IEE (Current Edition) Standard.
CONTROL PANELS
• Isolator• Test / Off / Auto Switch• Safety Door Inlet Lock• Indicators• Power On
• High Temperature alarm ( Optional )• Low Water Level Alarm ( Optional )• Thermostatic step controller• High temperature fault• Low Water fault
Following Controls and Fittings are available in the panel
Control OptionsLow water cut offProbe type electric low water cut off prevents ener-gizing of elements in the event of low water condi-tion.SequencerTwo or three step time delay sequencer provides for stepping of elements in groups or individually (maxi-mum of 1 step per contactor)
Modulating stepSolid state electronic control device modulates input to match load through progressive sequenc-ing or steps.Time ClockSeven day clock may be programmed for 24/7 operation.Pressure Limit SwitchesHigh and low pressure limit switches can be supplied.
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ACCESSORIES
Thermometer gause
The thermometer is located near the top of a storage colorifier to measure the tempera-ture of water reaching the outlet.
Pressured gause
The pressured gause is also located near the top of a storage colorifier to measure the working pressured in tank
Safety Valve
All pressured hot water tank must be fitted with a safety valve to protect the cylinder against over-pressure due to malfunction of controls or incorrect operation – The release pressured must be below or maximum equal with maximum working pressured of that tank . Should be at leat to install 2 pcs of safe valve for each tank and to test regular every weeks or month base on working condition
Level gause (Optional) ( Used for pressured tank )
Level gause ( Used for pressured tank )Applications of the glass gaugeContinuous level indication without supply voltageDirect indication of the levelIndividual design and corrosion-resistant materials make the products suitable for a broad range of applicationsChemical industry, petrochemical industry, oil and natural gas extraction (on- and offshore), shipbuilding, machine building, power generating equipment, power plantsOil and gas, heat transfer and refrigeration systems, plants for cryogenics
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Level control ( used for non-pressured tank )The level control with high temperatured white PVC tube installed beside of tank – do not directly inside of tank – will supply the correctly On/Off signal to control the cold water solenoid valve or pump .
Level control (Optional) ( Used for pressured tank )
Protect Low Water Level Switch(Optional)
The risk of switching on the heaters when they are not covered by water damages the electric heating element or cause fire insulation layer of tank
Others request (Optional)
Base on your request
Air valve (Optional)
The air vent valve is a safety device located in the top of a storage colorifier to discharg-es air in tank to avoid air related problems in the hot water tank & piping system .
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Note: the above specifications are subject to change without notice
9 Catalogue
Model No. HWT-100 HWT-150 HWT-200 HWT-250 HWT-300 HWT-350 HWT-400 HWT-450
Tank capacity ( L ) 100 150 200 250 300 350 400 450 Tank type Vertical ( Optional : Horizontal ) Inner clinder’s material x Thickness ( mm ) Stainless steel SUS 304 ( Optional : Stainless steel 316L , Titanium coating ) Outerr tank’s material x Thickness ( mm ) Galvanized steel with aluminum coating AZ100 ( Optional : SUS 304 , SUS 316 )
Thermal insulation x Thickness (mm ) Polyurethane foam – Standard thickness : 50mm ( Optional : 75mm,100mm ,150mm )
Rise Density : 40-45Kg/m3 Thermal Conductivity : ≤0.020W/(mk)
Maximum working pressured / Tested pressured ( bar )
6 bar / 9 bar ( Optional : 8 bar , 10 bar , 12 bar , 15 bar )
Maximum working temperature ( ℃ ) 95℃ Magnesium anodes 1/2” x 30cm 1-1/2” x 30cm Pressured gause Included Safe valve Included x 1 pcs Temperature gause Included x 1 pcs
Capacitive level sensors – protect low level ( optional )
Optional : Protect low level – using specialized sensors imported from Czech Republic- helping to increase the safety of the immersion heater and the system.
Heating capacity ( KW ) Heating capacity can be optional on request
2KW/4KW /5KW /6KW/8KW 5KW/6KW/8KW/10KW /12KW /15KW /20KW/30KW
Average hot water flow ( L / h ) ( Water in 25°C – Water out 60°C )
40 /80/ 100/120/160 L/h 100/120/160/200/240/300/400/600 L/h
Voltage source ( V ) 220V x 50Hz 380V x 3 pha + N
Screw Plug Immersion Heaters ‘ s materials
Incoloy 800 with Titanium coating – High protection against corrosion and explosion resistant ( Optional : SUS304 /SUS316 )
Heater system is connected as a combination of screw immersion heaters - for added continuity and easily of maintenance - repair or replacement
Anti-shock devices & electrical equipment Schneider
Controller
Intelligent automatic control system – has the main functions: + Set up temperature range + Set up time range (ON / OFF ) + To control the feedback circulation pump + Over heat protection + Display LCD
Diameter x height (mm ) 580 x 900 580 x 1100 580 x 1350 580 x 1500 580 x 1750 650 x 1600 650 x 1800 750 x 1500 Empty weight ( Kg ) 36 Kg 43 Kg 53 Kg 57 Kg 73 Kg 83 Kg 91 Kg 107 Kg Inlet / outlet holes 34mm – Optional : can be optional on request Warranty ( Years ) Bufer tank : 5 years ( Optional : 10 years ) – The electrical equipments & Screw immersion heaters : 2 years
TECHNICIAL TABLE
Bigger capacity system please contact www.megasun.com.vn
ELECTRICCALORIFIER
TANK
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TECHNICIAL TABLE
Note: the above specifications are subject to change without notice Bigger capacity system please contact www.megasun.com.vn
ELECTRICCALORIFIERTANK
Model No. HWT-500
HWT-1000
HWT-1600
HWT-1800
HWT-2000
HWT-2200
HWT-2500
HWT-3000
HWT-3500
HWT- 4000
HWT- 5000
HWT-6000
Tank capacity ( L ) 500 1000 1600 1800 2000 2200 2500 3000 3500 4000 5000 6000 Tank type Vertical ( Optional : Horizontal ) Inner clinder’s material x Thickness ( mm ) Stainless steel SUS 304 ( Optional : Stainless steel 316L , Titanium coating ) Outerr tank’s material x Thickness ( mm ) Galvanized steel with aluminum coating AZ100 ( Optional : SUS 304 , SUS 316 )
Thermal insulation x Thickness (mm ) Polyurethane foam – Standard thickness : 50mm ( Optional : 75mm,100mm ,150mm )
Rise Density : 40-45Kg/m3 Thermal Conductivity : ≤0.020W/(mk)
Maximum working pressured / Tested pressured ( bar )
8 bar / 12 bar ( Optional : 6 bar , 10 bar , 12 bar , 15 bar )
Maximum working temperature ( ℃ ) 95℃ Magnesium anodes 1-3/4” x 30cm 2” x 30cm Pressured gause Included Safe valve Included x 2 pcs Temperature gause Included x 1 pcs
Capacitive level sensors – protect low level ( optional )
Optional : Protect low level – using specialized sensors imported from Czech Republic- helping to increase the safety of the immersion heater and the system.
Heating capacity ( KW ) Heating capacity can be optional on request
5KW/6KW/8KW/10KW /12KW /15KW /20KW/30KW/40KW/60KW 10KW /12KW /15KW
/20KW/30KW/40KW/60KW/90KW/120KW/150KW
Average hot water flow ( L / h ) ( Water in 25°C – Water out 60°C )
110/132//176/220/264/330/440/660/880/1320 L / h 220/264/330/440/660/880/1320/1980/2640/3300 L/ h
Screw Plug Immersion Heaters ‘ s materials
Incoloy 800 with Titanium coating – High protection against corrosion and explosion resistant ( Optional : SUS304 /SUS316 ) Heater system is connected as a combination of screw immersion heaters - for added continuity and easily of maintenance - repair or
replacement Voltage source ( V ) 380V x 3 pha + N Anti-shock devices & electrical equipment Schneider
Controller
Intelligent automatic control system – has the main functions: + Set up temperature range + Set up time range (ON / OFF ) + To control the feedback circulation pump + Over heat protection + Display LCD ( Optional : Use PLC , connect to BMS )
Diameter x height (mm ) 76 x 170 100x190 120x 210 120x 230 120 x260 130 x 230 130 x 260
130 x 300
140 x 300
150 x 300
160 x 320
170 x 340
Empty weight ( Kg ) 150 Kg 337 Kg 518 Kg 545 Kg 586 kg 630 Kg 670 Kg 745 Kg 812 Kg 890 Kg 1020 Kg 1280 Kg Inlet / outlet holes 49mm or Optional : can be optional on request 63mm or Optional : can be optional on request Maintanace manhole Optional DN400-PN10 Warranty ( Years ) Bufer tank : 5 years ( Optional : 10 years ) – The electrical equipments & Screw immersion heaters : 2 years
Tel: 0934.034.034Tel: (0251) 3888777 - 3882488
Fax: (0251) 388 2434
MEGASUN CO. LTD387-388/5B Ha Noi Highway, Block 5,Tan Bien Ward, Bien Hoa City
Web: www.megasun.com.vnEmail: [email protected]
ELECTRICCALORIFIER
TANK
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