E.G.S. PILLAY ENGINEERING COLLEGE (Autonomous) Approved by AICTE, New Delhi | Affiliated to Anna University, Chennai Accredited by NAAC with “A‟ Grade | Accredited by NBA (CSE, EEE, MECH) NAGAPATTINAM – 611 002. DEPARTMENT OF MECHANICAL ENGINEERING M.E. - MANUFACTURING ENGINEERING FIRST SEMESTER 2017 - 2018 1704MF107 - INDUSTRIAL AUTOMATION AND MECHATRONICS LABORATORY LAB RECORD NAME : ---------------------------------- REG. NO. : ----------------------------------
37
Embed
E.G.S. PILLAY ENGINEERING COLLEGE (Autonomous)jeevamalar.weebly.com/uploads/2/8/9/8/28980229/1704mf107...Submitted for practical examination held in ----- at E.G.S. Pillay Engineering
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
E.G.S. PILLAY ENGINEERING COLLEGE
(Autonomous)
Approved by AICTE, New Delhi | Affiliated to Anna University, Chennai
Accredited by NAAC with “A‟ Grade | Accredited by NBA (CSE, EEE, MECH)
NAGAPATTINAM – 611 002.
DEPARTMENT OF MECHANICAL ENGINEERING
M.E. - MANUFACTURING ENGINEERING
FIRST SEMESTER
2017 - 2018
1704MF107 - INDUSTRIAL AUTOMATION AND MECHATRONICS LABORATORY
LAB RECORD
NAME : ----------------------------------
REG. NO. : ----------------------------------
E.G.S. PILLAY ENGINEERING COLLEGE
(Autonomous)
Approved by AICTE, New Delhi | Affiliated to Anna University, Chennai
Accredited by NAAC with “A‟ Grade | Accredited by NBA (CSE, EEE, MECH)
NAGAPATTINAM – 611 002.
BONAFIDE CERTIFICATE
REGISTER NO.: -----------------------------
Certified to be the bonafide record of work done by-----------------------------------,
M.E. - Manufacturing Engineering / I Semester, during the year of 2017-2018.
Head of the Department Staff-in-charge
Submitted for practical examination held in ------------------ at E.G.S. Pillay Engineering
College, Nagapattinam – 611 002.
INTERNAL EXAMINER EXTERNAL EXAMINER
TABLE OF CONTENTS
SL.
NO. DATE NAME OF THE EXPERIMENT
PAGE
NO. MARKS SIGN.
1
Introduction to Mechatronics System
2 Simulation of Single Acting Cylinder
Circuit
3 Simulation of Double Acting Cylinder
Circuit
4 Simulation of Simple Hydraulic Circuit
using Autosim Software
5 Simulation of Simple Pneumatic Circuit
using Autosim Software
6
Simulation of Electro Hydraulic Circuit
7
Simulation of Electro Pneumatic Circuit
8
PLC Control of Single Acting Cylinders
ON And OFF Delay Timer
9
Automatic Actuation of Double Acting
Cylinder Using PLC
10
PLC Control of Sequencing Circuit Using
PLC Ladder Diagram
11
Running a stepper motor at different
speed in two directions using 8051
Microcontroller
12
Running a stepper motor for required
angle within 360°, which is equivalent to
256 steps.
13
Running a stepper motor into two parts
14 To run Stepper Motor in both Forward
and Reverse directions with delay.
EX.NO: 01 INTRODUCTION TO MECHATRONICS SYSTEM
DATE:
AIM:
To study about the important features, about Mechatronics system.
INTRODUCTION TO MECHATRONICS SYSTEM:
Mechatronics is one of the new and existing fields on the engineering landscape,
subsuming parts of traditional engineering fields and requiring a broader approach to the design
of system that we can formally call as Mechatronics system. Many industries improving their
works through automation which is based on the inter connection between the electronic control
systems and mechanical engineering. Such control systems generally use microprocessors as
controllers and have electrical sensors extracting information from mechanical inputs through
electrical actuators to mechanical systems.
This can be considered to be application of computer based digital control techniques
through electronic and electric interfaces to mechanical engineering problems. Successful design
of Mechatronics can lead to products that are extremely attractive to customer in quality cost-
effectiveness.
MECHATRONICS DEFINITION:
Mechatronics may be defined as a multi-disciplinary field of study that implies the
synergistic integration of electronic engineering, electric engineering, control engineering and
computer technology with mechanical engineering for the design, manufacture, analysis and
maintenance of a wide range of engineering products and processes.
“Mechatronics brings together areas of technology involving sensors and measurement systems,
drive and actuation systems, analysis of the behavior of systems microprocessor systems”.
The integration across the traditional boundaries of mechanical engineering, electrical
engineering, electronics and control engineering has to occur at the earliest stages of the design
process if cheaper, more reliable; more flexible systems are to be developed.
APPLICATIONS OF MECHATRONICS ENGINEERING:
Mechatronics engineering finds application in the following fields.
Electronic home appliances
Electronic entertainment products
Engine systems (cars)
Large scale application
BASIC COMPONENTS OF A HYDRAULIC SYSTEM:
Schematic Layout of Hydraulic System
Reservoir (or air tank):
A reservoir is an oil supply tank. It is provided to hold the hydraulic liquid (usually oil).
Pump:
The pump is used to force the liquid into the system.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the pump.
Valves:
Valves are refitted in the system to control liquid direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the liquid energy into mechanical force or torque to do useful
work. The actuator is the actual working element of the system. The actuators can be either
cylinders (to provide linear motion) or hydro motors (to provide rotary motion).
Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one place to another.
BASIC COMPONENTS OF A PNEUMATIC SYSTEM:
Schematic Layout of Pneumatic System
Reservoir (or air tank):
An air tank is provided to store the compressed air required for the operations.
Compressor:
The compressor is used to compress the atmospheric air so as to increase the pressure of the air.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.
Valves:
Valves are refitted in the system to control air direction, pressure, and flow rate.
Actuator:
An actuator is provided to convert the air energy into mechanical force or torque to do useful
work.
Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.
BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATIC SYSTEM:
Symbols Description
LINES
-continuous line - flow line
-dashed line - pilot, drain
-envelope - long and short dashes around two or more
component symbols
CIRCULAR
-large circle - pump, motor
-small circle - Measuring devices
-semi-circle - rotary actuator
SQUARE
-one square - pressure control function
-two or three adjacent squares - directional control