Place these instructions in the vehicles glovebox after installation is complete Page 1 of 5 Installation Time: 60min Approx Nudge Bar Weight: 5KG Important: Please read each step of these instructions carefully prior to commencing installation! ! Accessory Part No. NBAR0023 Hyundai iX35 (2010 Production Onwards) ALLOY NUDGE BAR INSTALLATION INSTRUCTION SK579 Layout: Bolt Assembly Torques: M6 = 9 Nm M8 = 22 Nm M10 = 44 Nm 4 5 5 6 2 3 8 7 1 Important: ! Do not use this product in any other motor vehicle for which it is not designed. Do not use any other mounting location/method other than described in this instruction. It is advisable to seek assistance of another person when installing this product. Do not repair or modify the Nudge Bar and/or its mounting bracket in any way - repair or modification may effect proper operation of the airbag resulting in serious injury. Do not remove the label from the Nudge Bar. Tools Required: Philips Screwdriver 5mm Hex Driver (Allen Key) 13mm Socket/Spanner 16mm Socket/Spanner 17mm Socket/Spanner
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Place these instructions in the vehicles glovebox after installation is complete
Page 1 of 5
Installation Time: 60minApprox Nudge Bar Weight: 5KG
Important: Please read each step of these instructions carefully prior to commencing installation! !
Accessory Part No. NBAR0023
Hyundai iX35(2010 Production Onwards)ALLOY NUDGE BAR
INSTALLATION INSTRUCTION
SK579
Layout:
Bolt Assembly Torques:M6 = 9 NmM8 = 22 NmM10 = 44 Nm
45
56
2
3871
Important:!Do not use this product in any other motor vehicle for which it is not designed.Do not use any other mounting location/method other than described in this instruction.It is advisable to seek assistance of another person when installing this product.Do not repair or modify the Nudge Bar and/or its mounting bracket in any way - repair ormodification may effect proper operation of the airbag resulting in serious injury.Do not remove the label from the Nudge Bar.
Tools Required:Philips Screwdriver5mm Hex Driver (Allen Key)13mm Socket/Spanner16mm Socket/Spanner17mm Socket/Spanner
SK579 Page 2 of 5
HYUNDAI IX35 - NUDGE BARAccessory Part No. NBAR0023
ICONQTYCOMPONENT
1
1
1
4
Nudge Bar
Bracket (RHS)
M10x30mm Hex Head Bolt
Bracket (LHS)
ITEM
1
2
3
8M10 Flat Washer
4
4M10 Nylock Nut
5
8M8x30mm Hex Head Bolt
6
8M8 Flat Washer
Fitting Instruction
7
1
Parts List
8
9
• To maintain your Nudge Bar properly, wash regularly with car wash detergent, hose off & chamois dry. Stubborn grime can be removed with kerosene.
• Polished surfaces can be maintained with Autosol® metal polish or similar products. Use as recommended.
SK579 Page 3 of 5
1.
a.
b.
c.
d.
HYUNDAI IX35 - NUDGE BARAccessory Part No. NBAR0023
Remove the Front Bumper
Tools:Philips Screwdriver10mm Socket/SpannerHardware: N/A
Remove the 4 scrivets and 2 bolts retaining the back edge of the plastic grille/cover.
Detach the plastics splash guard from the lower edge of the bumper by removing 6 scrivets.
Remove the scrivet and bolt retaining each outer edge of the bumper to the fender/liner.
Detach each side of the bumper from the fenders, by carefully pulling outwards/forwards, and remove the bumper from the vehicle.
Diagram 1c : Remove 2 Fender Liner Fasteners
Diagram 1a & 1b: Detach the Front Plastic Covers
Diagram 1d : Remove the Front Bumper
a.
b.
c.
d.
100mm
40mm
SK579 Page 4 of 5
HYUNDAI IX35 - NUDGE BARAccessory Part No. NBAR0023
2. Fit the Mounting Brackets
Tools: 10mm Socket/Spanner12mm Socket/Spanner13mm Socket/SpannerHardware: Mounting Brackets8x M8x30mm Hex Head Bolts8x M8 Spring Washers
Remove the 6 bolts securing the RHS crash can to the vehicle.
Slide the RHS Mounting Bracket behind the end plate, re-fit the 2 small bolts, and fit the M8x30mm Hex Bolts with M8 Flat Washers.
Fully tighten all bolts.
Repeat the procedure for LHS.
3. Modify the Plastic Splash Guard
Tools: KnifeTape Measure/RulerHardware: N/A
Find and mark the centre line of the plastic splash guard.
Mark a point on the front edge of the splash guard @ 400mm each side of the centre line (i.e. 800mm spacing).
Make a rectangular cutout from the front edge, approximately 40mm wide and 100mm long, as shown, for each side.
Diagram 3: Modify The Plastic Splash Guard
400mm400mm
Diagram 2: Fit the Mounting Brackets
2X SMALL BOLTS4X M8x30mm
SK579 Page 5 of 5
HYUNDAI IX35 - NUDGE BARAccessory Part No. NBAR0023
4. Re-fit the Bumper and Nudge Bar
Tools: Philips Screwdriver10mm Socket/Spanner16mm Socket/Spanner17mm Socket/SpannerHardware: Nudge Bar4x M10x30mm Hex Head Bolts8x M10 Flat Washers4x M10 Nylock Nuts
Refit the bumper bar and associated hardware, by following STEP#1 in reverse.
Ensure Mounting Brackets fit through cutouts in modified splash guard.
Using the M10 Hex Bolts, fit the Nudge Bar to the Mounting Bracket tabs, adjust position, and fully tighten the bolts.
** END **
Diagram 4: Re-fit the Bumper and Nudge Bar
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