www.egger.co.uk January 2008 WEYROC PROTECT WEYROC ADHESIVES EUROSTRAND ® OSB WEYROC PCX EUROSPAN ® WEYROC HDX EGGER BUILDING SOLUTIONS
www.egger.co.ukJanuary 2008
WEYROC PROTECT WEYROC ADHESIVES EUROSTRAND® OSBWEYROC PCX EUROSPAN®WEYROC HDX
E G G E R BUILDING SOLUTIONS
EGGER is a well respected name in construction due to
the quality, product range diversity and number of
certified and tested products we offer.
EGGER manufacture the “Weyroc” brand of building
materials and the “HDX” range of industrial products.
The Weyroc range incorporates the BBA approved
“Weyroc Protect” flooring board and the “Rapid Deck”
system, a revolutionary floor laying system designed to
save builders time and money.
In our Wismar factory, Germany, we manufacture
EUROSTRAND® OSB available in a variety of
thicknesses and grades. EUROSTRAND® OSB 3 is
approved for use in flooring, roof decking and sarking
applications and is the ideal choice for the timber
frame/modular builder.
Through both UK and European production we are able
to offer new and innovative products
to the UK market, enabling builders to complete quicker
and to a higher standard than was ever possible before.
EGGER’s commitment to sustainability and the
environment includes using timber only from renewable
sources and utilising sawmill residue that would otherwise be wasted. Via our own recycling company
“Timberpak” we recycle residues from furniture makers, the construction industry and packaging manufacturers.
All EGGER UK manufactured products are certified by the Forestry Stewardship Council (FSC) which provides
independent accreditation that the wood used is sourced from well managed, sustainable forests. The EGGER
Group is certified under ISO 9001:2000 ensuring consistently high production standards each and every time. All
of EGGER’s construction products are certified and independently tested by the WKI test institute to conform
to the construction products directive (CPD) formulated by the European Community to facilitate free, unrestricted
movement of building materials through the EC.
E G G E R BUILDING SOLUTIONS
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E G G E R BUILDING SOLUTIONS
C o n t e n t s
Housebuilding
Weyroc Protect P4
The Rapid Deck System P5
Weyroc Adhesives P5
Weyroc P6
EUROSTRAND® OSB P9-11
Timber Frame Housebuilding
Weyroc Protect P4
The Rapid Deck System P5
Weyroc Adhesives P5
Weyroc P6
EUROSTRAND® OSB P9-11
Refurbishment/Renovation
Weyroc Protect P4
The Rapid Deck System P5
Weyroc Adhesives P5
Weyroc PCX P6
Weyroc P6
EUROSTRAND® OSB P9-11
Modular / Pre-Fab Construction
Weyroc Protect P4
The Rapid Deck System P5
Weyroc Adhesives P5
Weyroc PCX P6
Weyroc P6
EUROSTRAND® OSB P9-11
Access Flooring
EUROSPAN® P8
Mezzanine Flooring/Storage & Racking
HDX P12
HDX P5 P12
HDX P6 P12
HDX Protect P13
HDX Reflect P13
HDX Class O P13
Packaging
EUROSPAN® P8
EUROSTRAND® OSB P9-11
3
Additional images kindly provided by SIPS Industries Limited (formerly BPAC Limited)
4
E G G E R BUILDING SOLUTIONS
WEYROC PROTECT
Weyroc Protect, made from P5 flooring grade chipboard, is faced with thermosetting resin
impregnated Kraft paper on both sides of the board providing double protection and
preventing moisture ingress.
Weyroc Protect is CE certified and possesses the coveted BBA certificate both for the board
and for use as a component in the Rapid Deck floor laying system (see page 6). Ideal as a
floor across joists, Weyroc Protect can be exposed to the elements for up to 42 days during
the building process and can be laid during light rain thus reducing weather related stoppages
and resulting in speedier completions.
When glued properly with Weyroc D4 Adhesive (see page 5), Weyroc Protect requires no sealing tape, leaving you with a fully
sealed working deck. This finished deck protects against site spoil, impact, wear and tear of heavy site traffic and moisture.
Weyroc Protect’s unique anti-slip surface provides additional foot holding in wet and dry conditions which is of significant
benefit to site safety. Weyroc Protect is the ideal solution for builders requiring a safe working platform during house building
construction.
Weyroc Protect meets Health and Safety requirements and current Part E/L requirements (Part J/H in Scotland).
Weyroc Protect is the only board that we recommend to be left exposed to the elements during the building
process. It is also the only board that we recommend for use as a floating floor and for use with under
floor heating.
WEYROC PROTECT - THE BENEFITS
• PROTECTS - against the elements - Weyroc Protect, once correctly laid, can be left exposed for
up to 42 days during the building process whatever the weather!
• PROTECTS - Weyroc Protect is certified for use without joint sealing tape, saving time and money
• PROTECTS - against water and moisture ingress on BOTH sides of the board thanks to the fully
sealed surface of Weyroc Protect
• PROTECTS - from slipping during wet and dry conditions supporting site safety
• PROTECTS - against site spoil, impact and wear and tear of heavy site traffic
• PROTECTS - budgets by helping to speed up the building process
• PROTECTS - long after the keys have been handed over
For more detailed information please visit www.egger.co.uk/protect. For laying instructions please visit www.egger.co.uk/rapiddeck
For samples call our Hotline 01434 613304
FSC Supplier. By using FSC certified wood we are supporting better
management of the world’s forests.
5
E G G E R BUILDING SOLUTIONS
RAPID DECK SYSTEM
Rapid Deck is a BBA approved laying system designed primarily to reduce installation times
and also minimise squeaking floors, whilst complying with current HSE regulations for floor
decking. The Rapid Deck system involves bonding Weyroc Protect board to the joists using
Weyroc D4 Adhesive. By eliminating the use of nails the strength of the board is increased,*
whilst squeaks associated with mechanical fixings are minimised.
Rapid Deck also reduces weather related stoppages as it is BBA certified to be laid in light
rain conditions. Furthermore, sealing the tongue and groove with Weyroc D4 Adhesive negates
the need for joint tape.
The BBA approved ‘Rapid deck’ flooring system and Weyroc Protect board
offers the following benefits:
• Complies with current HSE regulations for floor decking
• Saves time and labour costs
• No taping
• Quick and easy to lay
• No need for tools/applicators
• Reduction in time consuming nailing
• Certified by the BBA for installation during light rain
• Vastly reduces squeaks often associated with fully nailed floors
• Up to five times stronger than a nailed fixing
• Can be left exposed to the elements for 42 days once laid
* As per Durham University tests April 2005
WEYROC ADHESIVES
Weyroc D4 Adhesive is packed in handy 1KG squeezy bottles for ease of use on site. It has
optimum viscosity for speed of delivery and minimum waste saving you time and money with no
need for costly applicators.
Weyroc D4 Adhesive has been specifically designed for use with the Rapid Deck system (see
above). It is fully compliant with BS EN 204/D4 and the Rapid Deck system is BBA certified
for use in light rain conditions. Weyroc D4 Adhesive is designed to bond Weyroc Protect to
the joist and also to bond the tongue and groove of the chipboard.
The foaming action of the Weyroc D4 Adhesive has gap filling properties which fix the board to the joist securely. Excess
adhesive is designed to foam out of the joints creating a ridge that will enhance the protection of the joint and can be easily
removed once the floor is complete.
Weyroc Adhesives are available ex-stock and packed in
boxes of 12 and 15.
Usage
For bonding the boards to joist and within the tongue and groove joint:
15 bottles per pack of 18mm boards (80 boards per pack)
12 bottles per pack of 28mm boards (64 boards per pack)
For laying instructions please visit
www.egger.co.uk/rapiddeck
For more detailed information please visit www.egger.co.uk/rapiddeck
For more detailed information please visit www.egger.co.uk/adhesives
R A P I D D E C K
E G G E R BUILDING SOLUTIONS
6
WEYROC PCX – PEEL CLEAN EXTRA
Weyroc PCX is ideal for refurbishment/renovation and for modular/pre-fab construction.
Weyroc P5 flooring grade chipboard is covered with a hot melt wax upon which a gloss
laminated surface polythene film is applied, creating Weyroc PCX. The film provides surface
protection from site spoil and wet trades whilst work is in progress.
Once the building work is complete, the film can be removed to provide a clean and well
presented appearance to the floor prior to handover.
We recommend that joints of Weyroc PCX are sealed using Weyroc Adhesive to prevent
moisture ingress from wet trades.
Once peeled away from the top surface of the board the film is suitable for disposal and recycling
through a polythene recycling process.
EGGER do not recommend Weyroc PCX for exposed use such as pre-deck floors.
The colour of PCX film may change due to availability but this does not alter the quality
of the film.
For more detailed information please visit www.egger.co.uk/PCX
For samples call our Hotline 01434 613304
WEYROC
Weyroc tongue and groove P5 grade chipboard forms the basis for many of our value added
products. P5 flooring grade chipboard is specified by the NHBC for new build applications
and is ideal for domestic flooring and modular building (for exposed flooring we recommend
Weyroc Protect - see page 4/5). Weyroc is suitable for humid/damp environments and is
therefore ideal for bathroom and kitchen floors. Weyroc is manufactured from a mixture of
carefully selected woodchips and then blended with melamine urea resin. All boards are machine
profiled with diamond tipped tooling to achieve a precision tongue and grooved profile. The
board is manufactured in accordance with EN312-5:2003, and has been independently audited
by WKI to meet CE guidelines. All UK production is FSC certified by BM Trada.
Available in 18mm and 22mm thickness, 2400mm x 600mm board size.
Long term loadings available on request.
For more detailed information please visit www.egger.co.uk/weyroc
For samples call our Hotline 01434 613304
FSC Supplier. By using FSC certified wood we are supporting better
management of the world’s forests.
FSC Supplier. By using FSC certified wood we are supporting better
management of the world’s forests.
E G G E R BUILDING SOLUTIONS
7
WEYROC / WEYROC PROTECT / WEYROC PCX PHYSICAL PROPERTIES
Availability
Thickness Standard Dimensions Boards Per Pack Pack Weight
18mm 2400 x 600mm 80 1.5 tonnes
22mm 2400 x 600mm 64 1.5 tonnes
Property 18mm 22mmTest
Method Unit Weyroc L5% or U5% Requirement Weyroc L5% or U5% Requirement
Density EN 323 kg/m3 695 N/A N/A 665 N/A N/A
Bending strength EN 310 N/mm2 20.0 17.0 >16.0 17.8 15.4 >14.0
Modulus of elasticity EN 310 N/mm2 3140 2575 >2400 2770 2360 >2150
Internal bond EN 319 N/mm2 0.87 0.75 >0.45 0.77 0.67 >0.40
Thickness swelling EN 317 % 4.2 4.8 <10.0 3.6 3.8 <10.0
Internal bond after cyclic EN 321 N/mm2 0.49 0.32 >0.22 0.46 0.31 >0.20
Cyclic thickness swelling EN 321 % 8.2 11.4 <12.0 8.1 10.5 <11.0
Fire behaviour EN 13986 DFL - s1
Slip resistance (TRL) 37 (Wet) Satisfactory
of Weyroc Protect 56 (Dry) Satisfactory
(tested by BBA)
FSC Supplier. By using FSC certified wood we are supporting better
management of the world’s forests.
Both Weyroc Protect and Weyroc PCX use Weyroc P5 as the core board. Weyroc has been tested in accordance with
EN312-5:2003 calculated in accordance with EN326-1:1994. All results verified by WKI Quality Assessment K2747/06 dated 13.12.2006.
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E G G E R BUILDING SOLUTIONS
EUROSPAN®
EUROSPAN® chipboard, like Weyroc is FSC certified and meets CE guidelines. It is produced
as a three-layer particle board consisting of two fine surface layers and a homogeneous core
layer, manufactured in accordance with EN312:2003 in both P5 and P6 grades.
EUROSPAN® P5 and P6 boards are suitable as a base for all conventional floor coverings. P6
is ideal for heavy duty requirements whilst P5 is ideal for load bearing in humid environments.
EUROSPAN® is ideal for access flooring, packaging and can be provided in any size using
our cut to size facility.
Available in a variety of thicknesses ranging from 8mm - 38mm and a variety of sizes, subject to availability and
minimum order quantities.
For more detailed information please visit www.egger.co.uk/hdc
CUT TO SIZE FACILITY
Over £1.5m has been invested in a state-of-the-art “Schelling Saw” at our Hexham production
plant. This impressive installation enables us to supply you with cut panels reducing wastage
and saving you time and money. Ideal for assisting with the manufacture of access flooring,
packaging and specialist construction elements.
The saw offers:
• Tolerances +/- 1mm per 1 meter length and +/- 2mm per 1 m2
• Squareness accuracy +/- 0.3mm at 1m side length
• Dimensional accuracy +/- 0.2mm
• Maximum book height 210mm, minimum 20mm
• Minimum board infeed 1900mm x 1830mm
• Minimum board out 300mm x 100mm
Subject to minimum order quantities and capacity.
For more detailed information please visit www.egger.co.uk
FSC Supplier. By using FSC certified wood we are supporting better
management of the world’s forests.
TestProperty Method Unit OSB 2 (1) OSB 3 (1) OSB 4 TOP (2) OSB 8000 (3)
Thickness mm 6-10 >10-<18 18-25 6-10 >10-<18 18-25 8-10 >10-<18 18-25 20-30
Density EN 323 Kg/m3 >590 >580 >570 >600 >640 >620 >600
Internal Bond EN 319 N/mm2 >0.34 >0.32 >0.30 >0.34 >0.32 >0.30 >0.50 >0.45 >0.40 >0.30
Internal Bond EN 321 N/mm2
≥N/A >0.18 >0.15 >0.13 >0.17 >0.16 >0.13 >0.10(After boiling test)
Bending Strength Major Axis EN 310 N/mm2 >22 >20 >18 >22 >20 >18 >36 >33 >31 >35
Bending Strength Minor Axis EN 310 N/mm2 >11 >10 >9 >11 >10 >9 >23 >20 >18 >12
Modulus of Elasticity Major Axis EN 310 N/mm2 >3500 >4500 >5600 >5300 >5200 >6500
Modulus of Elasticity Minor Axis EN 310 N/mm2 >1400 >1800 >2700 >2500 >2300 >1600
24hr Thickness Swelling EN 310 % <20 <15 <12 <10 <10
Thermal conductivity W/mK 0.13
(1) OSB according to EN300:1997. (2) OSB 4 TOP according to German approval Z-9.1 566(3) OSB 8000 according to German approval Z-9.1-562
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E G G E R BUILDING SOLUTIONS
EUROSTRAND® OSB
EUROSTRAND® OSB (Oriented Strand Board) is manufactured at our state-of-the-art plant in
Wismar, Germany, where we utilise the latest plant technology to produce specific products
that ensure optimum efficiency for users.
Manufactured according to EN300:1997 and CE approved, EUROSTRAND® OSB is a
synthetic resin-bonded board made primarily from peeled softwood (pine) and constructed of
three layers consisting of oriented strands (micro-veneers). The separate strand preparation for
the surface and core layer, the specific strand geometry (length up to 150 mm) and a higher
degree of orientation of the strands in the covering layers in the direction of the fibres ensures optimum technical
properties and an attractive appearance.
EUROSTRAND® OSB is easy to saw, drill, nail, plane, file or sand. Panels may be glued
with any adhesive recommended for wood and may be painted with any quality wood painting system
(best results can be achieved by using sanded panels).
Ideal for construction use, EUROSTRAND® OSB is popular with both traditional, timber frame,
and modular builders, for use in renovation and refurbishment,
by I-joist manufacturers for the flange and also by packaging manufacturers.
The EUROSTRAND® OSB range includes a wide variety of qualities and thicknesses, square
edged or T&G profile and is supplied in either a sanded or unsanded finish.
EUROSTRAND® OSB panels are free from natural defects such as knots and for this reason
have a higher dimensional stability than planked timber.
The EUROSTRAND® OSB production process is certified by the Pan European Forestry Council (PEFC) “chain of
custody” regulations. The raw materials for EUROSTRAND OSB® are generally purchased from sustainable
sources within 150 miles from the plant. The availability of certified
EUROSTRAND OSB® is subject to minimum order quantities.
EUROSTRAND®
For more detailed information on EUROSTRAND® OSB please visit www.egger.co.uk/osb
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E G G E R BUILDING SOLUTIONS
EUROSTRAND® OSB 3
EUROSTRAND® OSB 3 is designed for use where a high performance board is required which
provides not only dimensional stability and high load bearing properties but also the ability to
perform in humid conditions. Moisture resistant resins are used in manufacture to allow for the
board to be used for external applications. All EUROSTRAND® OSB 3 is supplied pre
conditioned with a minimum moisture content of 5% which reduces the dimensional movement
offering better overall dimensional stability in use. These qualities make EUROSTRAND® OSB
3 the ideal choice for timberframe and general housebuilding applications.
Sizes and thicknesses available upon request.
EUROSTRAND® OSB 2
EUROSTRAND®OSB 2 is designed for use where a high performance board is required which
provides dimensional stability and load bearing capabilities for use in dry conditions. Typical
uses for EUROSTRAND® OSB 2 include boarding up, shelving, site hoarding, temporary
works, garden sheds, crating, packaging, pallet tops and DIY projects.
Sizes and thicknesses available upon request.
EUROSTRAND® OSB 4 TOP
EUROSTRAND® OSB 4 TOP is manufactured using a formaldehyde-free PU (polyurethane)
binder, especially developed for the more stringent technical and ecological requirements of
the timber frame market. OSB 4 TOP is classified as a heavy load bearing board (OSB/4
EN300:1997) and has a light closed surface, high dimensional stability and low thickness
swelling. Ideal for timber frame construction, for roofs, walls and floors.
Subject to minimum order quantities and availability.
For more detailed information on EUROSTRAND® OSB please visit www.egger.co.uk/osb
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E G G E R BUILDING SOLUTIONS
For more detailed information on EUROSTRAND® OSB please visit www.egger.co.uk/osb
EUROSTRAND® OSB 8000
EUROSTRAND® OSB 8000 is the latest innovation from the Egger group, specifically
designed as a heavy duty load bearing board for construction and industrial applications. It is
ideal for large prefabricated components for the housebuilding industry due to the
considerable elastomechanical properties of the board owing to the specific strand geometry.
EUROSTRAND® OSB 8000 is manufactured in accordance with EN300:1997 and CE
approved using a formaldehyde-free PMDI binder to further reduce the boards emission
potential.
Suitable for a variety of applications EUROSTRAND® OSB 8000 is ideal for engineered
timber construction, industrial pre-fab house building, cassette systems, heavy load bearing walls,
roofs and ceilings, shelving elements and as a load bearing board for bulk export packaging.
Available in 20 - 30mm thicknesses, maximum size 11500mm x 2800mm in either a sanded or
unsanded finish. Subject to minimum order quantities and availability.
For more detailed information please visit www.egger.co.uk/HDX_P6
For samples call our Hotline 01434 61330412
E G G E R BUILDING SOLUTIONS
HDX - Heavy Duty Chipboard
HDX is a range of heavy duty 38mm wood particleboard tongue and grooved flooring panels
specially developed for use in mezzanine flooring and storage platform applications.
HDX is engineered and produced in the UK using carefully selected and prepared woodchips
with our own formulated and manufactured resins. All EGGER HDX boards meet the stringent
demands of EN312:2003 and have been independently audited by WKI to meet CE
guidelines. They are designed to assist the major suppliers in the industry meet their specialist
needs, EGGER provides a pioneering range of products.
HDX is manufactured under stringent quality control throughout production utilising modern
technological processes. This gives each HDX board a high degree of resistance to wear and tear, as well as
excellent load transfer across the tongue and groove long edges. The unique specifically designed tongue and
groove profile makes HDX a truly reversible board enabling the process of floor laying to be quicker and more cost
effective by reducing the amount of cutting and the hassle that this can sometimes create.
For more detailed information please visit www.egger.co.uk/HDX
HDX P5 (Moisture Resistant)
Manufactured in accordance with EN312-5:2003 HDX is the flooring solution for cold rooms
and refrigerated warehousing, where high humidity exists or where there is a risk of a sudden
increase in moisture, due to a generator breakdown or electrical failure, for example.
HDX P5 offers exceptional resistance to moisture as it is produced using a melamine based
resin making it ideally suited for installation during winter times or new installations in
unheated buildings as it is resistant to high humidity and damp.
For more detailed information please visit www.egger.co.uk/HDX_P5
For samples call our Hotline 01434 613304
HDX P6
Manufactured by EGGER for more than 16 years, HDX P6 has become the premium heavy
duty chipboard specified by dedicated mezzanine flooring and pallet racking manufacturers
throughout the UK. HDX P6 is the strongest and most durable heavy duty chipboard available
thanks to continuous development and the testament of its inclusion in thousands of working
floors and platforms throughout the UK.
Manufactured in accordance with EN312-6:2003 it is suitable for heavy duty load bearing floors
in a dry environment, such as for decking and mezzanine floors, shelving and racking.
Please see page 14/15 for further technical details.
HDX P5 MOISTURE RESISTANT
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E G G E R BUILDING SOLUTIONS
HDX Protect
HDX Protect is manufactured using HDX coreboard and is faced with a durable kraft paper. It
is easy to clean and maintain and the finish provides extra abrasion and wear resistance,
negating the need to apply a proprietary finish and thus speeding up the laying process whilst
meeting Health & Safety requirements.
Given that more companies are prepared to spend a premium for coloured features such as
racking, shelving and handrails, HDX Protect also offers a neutral yet visually attractive
decorative finish to enhance such requirements.
Available as a stock item in HDX P6 and by special order in HDX P5.
For more detailed information please visit www.egger.co.uk/HDX_Protect
For samples call our Hotline 01434 613304
HDX Reflect
Light reflection under mezzanine flooring and pallet racking supported walkways is desirable
particularly where suspended ceilings are not present.
A white semi-matt melamine finish to one side can be specified (the other side being raw
board unless otherwise specified), which in combination with fluorescent lighting, provides
excellent light reflection and unlike some proprietary finishes and foils, is easy to clean and
maintain, helping you to provide the very best impression upon hand over.
Subject to volume, HDX Reflect can be specified in combination with HDX Protect P6 or P5
enabling you to offer the best all round heavy duty flooring solution and meet the ever increasing market demands
of both customers, and Health & Safety requirements.
* HDX Protect-Reflect also gives reaction to fire Euroclass DFL - s1 rating.
For more detailed information please visit www.egger.co.uk/HDX_Reflect
For samples call our Hotline 01434 613304
HDX Class “O”
All HDX boards reach fire Euroclass DFL - s1 rating, however there are a number of ways to
provide fire protection on the underside of mezzanine floors & pallet racking walkways. With
increasing legislation regarding fire safety, specifiers need to be increasingly aware of the fire
resistance of the board they are specifying.
A Class “O” foil applied to the underside of HDX is an option which can provide valuable
extra time for installations to be evacuated in the event of a fire breaking out. Class “O” can
be applied to all HDX products.
Class “O” has been independently tested and certified by Warrington
Fire Research.
Please see page 14/15 for further technical details.
For more detailed information please visit www.egger.co.uk/HDX_ClassO
For samples call our Hotline 01434 613304FSC Supplier. By using FSC certified
wood we are supporting better management of the world’s forests.
HDX P5 & P6 CLASS ‘O’
Load tables have been revised utilising test data from Bath University completed in June 2005, and the latest modification
factors for Long Term Loadings from Eurocode 5 and this supersedes all previous data.
Note :- All point loadings based on a 50 x 50 concentrated load. Greater point loads may be achievable with
profiles glued with Weyroc Adhesive.
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Stock Product Type Standard Dimensions Pack Weight
HDX P6 2100 x 600mm 1.3 tonnes
HDX P5/P6 2400 x 600mm 1.5 tonnes
HDX P6 Protect 2400 x 600mm 1.5 tonnes
Tested in accordance with EN312-5/6:2003 calculated in accordance with EN326-1:1994. All results verified by WKI Quality Assessment
K2747/06 & K2748/06 dated 13.12.2006.
Type Method HDX L5% or U5% Requirement HDX L5% or U5% Requirement
P5 for P5 board P6 for P6 board
Bending Strength EN310 15.1 11.8 >10.0 N/mm2 18.2 15.7 >14.0 N/mm2
Modulus of Elasticity EN310 2470 1930 >1700 N/mm2 2920 2460 >2200 N/mm2
Internal Bond EN319 0.60 0.43 >0.30 N/mm2 0.66 0.56 >0.30 N/mm2
Thickness Swelling EN317 3.3% 3.8% <9.0% 4.7% 6.2% <13.0%
Internal Bond After Cyclic EN321 0.32 0.20 >0.15 N/mm2 N/A N/A N/A
Cyclic Thickness Swelling EN321 6.5% 8.5% <9.0% N/A N/A N/A
All HDX board is 38mm thick and supplied
tongue and grooved along 2 long edges.
38 boards per pack.
Other board finishes and sizes are available on request
subject to special order quantity and production capacity.
P H Y S I C A L P R O P E R T I E S
D I M E N S I O N S A N D S T O C K A V A I L A B I L I T Y
Safe Long Term Point Loadings (kN)
Span (mm) 420 480 525 600 700 800
P6 HDX SC1 5.9 5.4 4.9 4.3 4.1 3.9
P5 HDX SC1 4.4 4.3 4.1 3.9 3.7 3.5
P5 HDX SC2 3.0 2.8 2.7 2.6 2.4 2.3
Safe Long Term Point Loadings (kg)
Span (mm) 420 480 525 600 700 800
P6 HDX SC1 590 540 490 430 410 390
P5 HDX SC1 440 430 410 390 370 350
P5 HDX SC2 300 280 270 260 240 230
Safe Long Term UDL’s (kN/m2) - Limited by deflection of span/200
Span (mm) 420 480 525 600 700 800
P6 HDX SC1 42.3 38.7 29.6 19.8 7.5 5.0
P5 HDX SC1 37.3 25.0 19.1 12.8 4.8 3.2
P5 HDX SC2 31.1 20.8 15.9 10.7 4.0 2.7
Safe Long Term UDL’s (kg/m2) - Limited by deflection of span/200
Span (mm) 420 480 525 600 700 800
P6 HDX SC1 4230 3870 2960 1980 750 500
P5 HDX SC1 3730 2500 1910 1280 480 320
P5 HDX SC2 3110 2080 1590 1070 400 270
For more detailed information please visit www.egger.co.uk/HDX
SC1 -ServiceClass 1, for use indryconditions
SC2 -ServiceClass 2, for use inhumidconditions
E G G E R BUILDING SOLUTIONS
E G G E R BUILDING SOLUTIONS
15
CONCENTRATED LOADS
Adequate provision should be made for static and dynamic
effects of concentrated loads (eg. wheel loads of powered trucks
and racking systems). Spreader plates should be provided as
necessary to transfer permanent loads to the supporting structure
(eg. storage tanks, stanchions and guard rail posts). For storage
platforms, 38mm HDX is suitable for 1 tonne pallet trucks all up
weight at maximum 700mm joist centres, and for 1.5 tonne pallet
trucks at maximum 525mm joist centre.
DESIGN NOTES
As with all composite materials, particleboard, being a mix of
wood fibres bonded with resin, is liable to creep under pressure
from sustained applied loading. It is essential therefore in its use
to differentiate between applications which will effect long,
medium or short term loadings and to design and detail your
specification accordingly.
Annex K of BS5268-2:2002 dictates the method of assessment
of deflection under the various loading periods, and defines the
limit of such deflections. Accordingly the loadings in the tables is
limited by deflections of the board to span/200 under long term
dead plus live loading.
FIXINGS
Fastenings to metal frame support flanges should be made as per
diagram and not less than
25mm from sheet edges,
using approved fixings
(subject to top width of
supporting purlins/beams).
The perimeter of the floor
should be fastened to
continuous supports.
For raised storage platforms
and other structures where
medium or long term loading
will apply, we recommend a
staggered lap, multi-span
arrangement.
Short (600mm) edges must
always be located over a joist to maintain continuity of load
bearing capacity.
Floor fixings serve a number of roles. They are required to secure
and stabilise the supporting thin gauge steel members and to
hold the board down when a heavy rolling load moves from
span to span.
A positive, reliable fixing into steel and an adequate coverage of
fixings is imperative. It is essential for a sound fixing that all
handrail standard base plates are fixed either through the flange
of a supporting steel section or are provided with a washer
plate.
EXPANSION
A minimum expansion gap of 10mm is recommended.
SURFACE SPREAD OF FLAME
EGGER HDX has a reaction to fire Euroclass DFL - s1 rating.
Enhanced values can be achieved by applying proprietary
finishes. (Please refer to HDX Class ‘O’ on page 13).
GENERAL MAINTENANCE AND CLEANING OF HDX
For all HDX products a stif f brush/broom and damp cloth/mop
should be sufficient to clean the product.
Epoxy based paints and resins may be used to seal floors.
EGGER do not recommend the use of water based paints or
solvents.
MANUFACTURING TOLERANCES
Length tolerance +/- 3mm
Thickness tolerance +/- 0.2mm
Width tolerance +/- 1mm
Diagonal tolerance +/- 3mm
(Ex-factory)
Procedure for measuring diagonal values
A - B = Diagonal Tolerance Value
STORAGE
EGGER HDX should be stored in a dry enclosed building, off
the ground, preferably on at least 3 equidistant bearers to
allow air to circulate.
For more detailed information please visit www.egger.co.uk/HDX
A
B
For technicalinformation, layinginstructions anddownloads, pleasecheck our website:
www.egger.co.uk
DISTRIBUTED BY
EGGER (UK) L imi t edAnick Grange Road, Hexham, Northumberland NE46 4JS
Tel: (01434) 602191 Fax: (01434) 605103e-mail: [email protected]
www.egger.co.uk
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For samples pleasecall our Hotline:01434 613304