email: [email protected] Telephone ....+34.94.432.9252 Fax ................ +34.94.433.6734 Telephone ....+60.3.5631.4991 Fax ................ +60.3.5631.5991 Telephone +248.476.7100 Fax ........... +248.476.0849 © 2005 USA Asia Europe Telephone ....+954.384.4828 Fax ................ +954.747.2929 Latin America With more than 70 years of experience, Diamond Systems provides a partnership of innovative ideas, market and machine systems knowledge and services to the further processing industry. EGG PROCESSING PLANTS Diamond will help egg processors upgrade existing facilities and equipment or plan, design and build a complete turnkey egg breaking plant. We have a world of ability in egg production, egg grading, breaking-separating and further processing. Diamond can plan and build a facility for your specific needs with the most efficient equipment available. Our leadership and engineering will provide you with a real marketing advantage in cost and quality of the finished egg products. Diamond will design your building layout to include material and product flow based on the volume requirements and growth potential of a particular customer and market. Diamond provides the most advanced egg breaking and separating systems available with pumps, automatic filtration units, product cooling, pasteurizers and storage tanks. Shell augers, centrifuges and dryers are all available. We will design your packaging lines including sanitary cans and bags, aseptic packs, and bag in a box equipment fillers. The facility can include raw product, separated or whole egg, pasteurized liquid, dried or frozen eggs and value added blended products. The Breaker in a Box is also available from Diamond which includes a completely pre-assembled breaking plant in a 40 foot container for emerging markets or specialty products with a capacity between 1.000 and 36.000 eggs per hour. This plant is shipped fully assembled and ready to operate upon arrival in a 12 x4 meter container meeting all sanitary requirements including stainless floors and sanitary wall and ceiling panels. Diamond Egg Breaker-Separators offer special options to meet specific needs. Each machine capacity can be designed as a whole egg machine or as a separator of yolk and white. Diamond breakers have the highest yield in the industry with better egg handling in the transfer room, clean shell breaks, less fractured egg yolks, longer separation time, more shell drain time, higher yolk solids and cleaner egg whites. Automatic loaders, plastic tray washers, egg washers and automatic candling are all available. Liquid processing units start at 1.000 liters of product per hour. High capacity systems will process 9.000 liters per hour. Higher volume operations are available with multiple machines along with a single pasteurizer operating up to 20.000 liters per hour. DIAMOND EGG BREAKER SEPARATORS Destacker Loader unloads 60 eggs at a time from paper and plastic trays into breaker. The high volume vacuum with automatic water back flush helps handle difficult breaking stock. PreLoader-Loader transfers 120 eggs with spreading heads at 400 cases per hour directly onto a roller infeed conveyor increasing product yield over any other high capacity system. Inline Plastic Tray Washer receives trays directly from loaders for compact, efficient washing and stacking. Eggspress Parts Store offers parts ordering online 24 hours a day, with over 10,000 parts available at www.diamondeggspress.com Part numbers, pictures and descriptions are all available. The store offers order review, tracking and confirmation. Diamond Systems has been the innovator of the most advanced egg breakers in the industry. The options have set the standards in machine speeds, features, and quality of the finished product. We have the best customer service, plant personnel training, service schools, prompt telephone help and spare parts. It all comes from employees who know, understand and want to help their customers and the industry. Flats Washer-Dryer. The free standing FW10 washes and spin dries 2,000 plastic trays per hour. Diamond Egg Washers are the standard in the industry with patented, gentle side to side brush motion combined with a high water volume system. Diamond gently cleans weak shelled breaking stock and exposed membranes, reducing washer loss and therefore increasing total product yield. Accumulator Controls the flow of eggs directly from production units into the egg breaker-separator. The rugged, precision cracker head accepts eggs from peewee to jumbo, thin and thick shells without compromise. The knives produce a clean break without shell fragments to help minimize fractured yolks for clean whites. Diamond has the highest product yield in the industry. This is accomplished with three times the shell drain time, plus maximizing the breaker head angle and the timing of the head opening with the centrifugal motion forcing the product from the shell. Test results show drier shells, less inedible and up to 5.5% more product yield. visit our web site: www.diamondsystem.com