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NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. Huyen Dinh (PI) National Renewable Energy Laboratory June 11, 2010 2010 Annual Merit Review and Peer Evaluation Meeting NREL/PR-560-48064 Effect of System and Air Contaminants on PEMFC Performance and Durability This presentation does not contain any proprietary, confidential, or otherwise restricted information FC048
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Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

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Page 1: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC.

Huyen Dinh (PI)

National Renewable Energy Laboratory

June 11, 2010

2010 Annual Merit Review and Peer Evaluation MeetingNREL/PR-560-48064

Effect of System and Air Contaminants on PEMFC Performance and Durability

This presentation does not contain any proprietary, confidential, or otherwise restricted information

FC048

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2National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Overview

Start: July 2009End: September 2013% complete: ~5%

Timeline

Budget

Barriers

General Motors* (3/10) University of South Carolina* (1/10) Los Alamos National Laboratory* (8/09) University of Hawaii* (TBD)3M (N/A)

* denotes subcontractor

Partners (contract date)

Barrier 2015 Target

A: Durability 5,000 h for Transportation40,000 h for Stationary

B: Cost $30/kW for transportation$750/kW for Stationary

*Final award amounts are subject to appropriations and award negotiations.

DOE Budget ($K)

FY 2009 1035FY 2010 700FY 2011 1438FY 2012 1476FY 2013 1351

DOE Cost Share

Recipient Cost Share

TOTAL

$6,000,000 $788,850 $6,788,850* 88% 12% 100%

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3National Renewable Energy Laboratory Innovation for Our Energy Future

Relevance• Balance of plant (BOP) costs have risen in importance with decreasing stack costs.• Contaminants from system components (GM) have been shown to affect the

performance/durability of fuel cell systems.• Durability requirements limit performance loss due to contaminants to at most a few

mV over required lifetimes (1000s of hours). ~Zero impact for system contaminants.

Current density (A/cm2)

0.0 0.2 0.4 0.6 0.8 1.0 1.2

g (

SH

E) Average cell voltage after air oxidation exposure

Average cell voltage asmeasured in vehicle

25 mV voltage drop due to contamination

Average cell performance of a 90kW fuel cell stack after 850+ hours of use in test vehicle. The cell performance improved after exposure to oxidation. The recoverable 25 mV voltage loss was attributed to system-based contaminants. (provided by GM)

BOP$43/kW

BOP$34/kW

Stack$65/kW

Stack$27/kW

2006

2009

Source: GM

R. Farmer’s presentation on Fuel Cell Technologies: FY2011 Budget Request Briefing, Feb. 12, 2010

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4National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Relevance

• Unfortunately, commercially relevant, system-derived contaminants have many potential sources.

Typical automotive fuel cell system.

FC Stack

Air

Back-PressureValve

HydrogenCathode Humidifier

Coolant Pump

Combustor?

Radiator

H2 recirc pmp

Coolant Loop

Water Separator

Cathode Loop

Anode Loop

Air Compressor

90 kWe Air management Fuel management Stack Integration

Compressor Humidifier Heat exchanger Valves Sensors Seals/sealants Conduits/hoses

Gas metering Recirculation pump Valves Sensors Seals/sealants Conduits/hoses

Bipolar plates Seals/sealants Subgaskets Membrane Electrodes Insulators and ports Seals/sealants Conduits/hoses

Stack manifolds Seals/sealants Conduits/hoses

Typical “gas wetted” components used in a PEMFC system.

•D.A. Masten, A.B. Bosco Handbook of Fuel Cells (eds.: W. Vielstich, A. Lamm, H.A. Gasteiger), Wiley (2003): vol. 4, chapter 53, p. 714.

Glass fiber

sizing Primary

antioxidant Secondary antioxidant

UV stabilizer Flame retardant Processing aids Biocides Other

Vinyl silane Amino silane Mercapto silane Epoxy silane

Hindered phenols Organotins Mercapto-benzoimidizoles

Organophosphates Thio esters

Hindered amines Benzophenones Hydroxyphenyl benzotriazoles

Antimony oxide Borates Bromates Phophates

Calcium stearate Amide wax Oligomeric wax Fatty acid amides Glycerides

Triclosan Oxy-bisphenoxarsine

Residual monomer Catalysts Residual solvents

Examples of common additives in automotive thermoplastics

Budinski, K. G.; Budinski, M. K. Engineering Materials: properties and selection. 8th ed. Upper Saddle River, NJ: Prentice Hall; 2005, p. 768.

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5

Relevance – Background Data

• MEA Pt loading: 0.2 mg/cm2 anode/ 0.3 mg/cm2 cathode• 80 C, 0.2 A/cm2 constant current density• 23% RH anode and cathode inlet• 50 cm2 active area, serpentine flow field, co-flow• Contaminant dose based on the dry gas stream• Contaminant dose limited by gas super saturation point• 50 ppm anode = 7.05 uL/min delivered over 90 minutes

K. O’Leary, M. Budinski, B. Lakshmanan, “Methodologies for Evaluating Automotive PEM Fuel Cell System Contaminants.”, NRC-CNRC Workshop, 2009

• In-situ experiments have shown a clear negative impact from system-based contaminants.

• For the case shown, the impact is observed through membrane failure, voltage loss and HFR gain.

• While little has been done in the area of system contaminants, our team members have been leaders in the limited amount reported in this area.

National Renewable Energy Laboratory Innovation for Our Energy Future

MEAs were assembled with a siloxane containing adhesive

• Siloxane degraded and migrated into the membrane, which became embrittled and mechanically failed.

A non-Si containing adhesive was selected

Source: GM

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6

Relevance – Background DataEx-situ experiments are effective methods for quickly screening materials.

Conductivity (uS/cm2)

0 50 100 150 200 250

PP

A G

rade Grade C

Grade D

Grade B

Grade A

Leaching Soak Test of Solid or Gel Materials:• Soak in DI water for 250 hours at 90°C in PE bottles

Standard part surface areaStandard volume of water

• Extract leachant for experimentationTesting Liquid Materials:• Direct testing of liquids K. O’Leary, M. Budinski, B. Lakshmanan, “Methodologies for Evaluating Automotive PEM

Fuel Cell System Contaminants.”, NRC-CNRC Workshop, 2009

Electrochemical data, including leachant solutions, shows that system contaminants impact catalysts.

Leachants obtained from different grades of the same family of polymers results in very different conductivities (potentially reflecting quantity and type of contaminant).

National Renewable Energy Laboratory Innovation for Our Energy Future

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7

Relevance/ApproachObjectives/2009-2010 Milestones

ObjectivesDecrease the cost associated with system components without compromising function, fuel cell performance, or durability

• Identify and quantify system derived contaminants • Develop ex-situ and in-situ test methods to study system components• Identify severity of system contaminants and impact of operating conditions• Identify poisoning mechanisms and investigate mitigation strategies• Develop models/predictive capability• Develop material/component catalogues based on system contaminant

potential to guide system developers on future material selection• Disseminate knowledge gained to community

1 Quantify impact of (at least 3) leaching conditions on leachants obtained from (at least 3) polymer samples.

09/09100% complete

2 Compile comprehensive list of identified, plausible polymer families for fuel cell systems.

07/1050% complete

3 Quantify the impact of identified leachant mixtures (at least 4) on fuel cell performance and durability.

09/10

4 Isolate electrochemically inhibiting compounds from (at least 4) polymeric leachants.

09/10

2009-2010 Milestones

National Renewable Energy Laboratory Innovation for Our Energy Future

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8National Renewable Energy Laboratory Innovation for Our Energy Future

Approach* – Project OverviewMaterial Leachant Study

Membrane conductivityElectrode

performance (CV)

In situ durability tests

Quick screening

Durability testing

In situ fuel cell performance, recovery

Ex situ mechanical testing

Analytical characterization

Modeling:Contamination species

Incr

easi

ng le

vel o

f effo

rt

Choose Materials(NREL)(GM)

(GM, NREL, USC)

(NREL, USC)(NREL, GM)

(USC, GM)

(USC, NREL, GM)

(Hawaii, LANL)

(USC)

ORR, kinetic studies(NREL)

*Beyond what is presented here, our approach is driven by other input, in part, provided in supplemental slides. For example, hydrophillicity changes are not currently included in work plan.

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9

Approach – General Terms

Non structuralRigid Fluid carrying

Non-structuralFlexible (hoses)Fluid carrying

Electricalhousings connectors

Stack and Module Materials

Com

pone

nt s

ize

Mat

eria

l cos

t

Stack seals

StructuralRigidFluid carrying

Mechanical mechanisms

Assume 90 C operation

Module seals

Lower-cost commodity polymers are suitable for larger components such as cathode air handling systems.

Higher-cost engineering polymers are suitable for smaller, precision components such as impellers and valves and sensors.

Non structuralRigid Fluid carrying

Non-structuralFlexible (hoses)Fluid carrying

Electricalhousings connectors

Stack and Module Materials1

Com

pone

nt s

ize

Mat

eria

l cos

t

Stack seals

StructuralRigidFluid carrying

mechanisms

Assume 90 C operation

Module seals

Lower-cost commodity polymers are suitable for larger components such as cathode air handling systems.

Higher-cost engineering polymers are suitable for smaller, precision components such as impellers and valves and sensors.

1Figure generated from GM internal knowledge

Highercost

Lowercost

PSU>PC>PBT>PPS>PPA>PA>PPO>POM>PET>PU>UP>Phenolic>Melamine>ABS>PS>PE>PP>PVC

Examples of polymer classes with generalized costs for the system2

National Renewable Energy Laboratory Innovation for Our Energy Future

Our materials selection is based on issues such as exposed surface area, total mass/volume, fluid contact, function, cost, and performance implications.

2Budinski, K. G.; Budinski, M. K. Engineering Materials: properties and selection. 8th ed. Upper Saddle River, NJ: Prentice Hall; 2005, p. 768.

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10

Approach – Materials PrioritizationCurrent prioritization for perceived impact of potential system

contaminants (based on GM internal knowledge)1. Structural materials2. Coolants*3. Elastomers for seals 4. Elastomers for (sub)gaskets5. Assembly aids (adhesives, lubricants)6. Hoses7. Membrane degradation products8. Bipolar/end plates9. Ions from catalyst alloys

National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

* Limited efforts within this project, due to options and existing data.

• Strong polymer focus, as much of the system is polymer based• Component list contains commodity materials or materials developed

for other applications where issues of fuel cell contamination would not be a concern.

• Try to leverage synergies between these materials (for example: small molecule, organic leachants or common additives/processing aids)

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11National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Approach – Protocols/TestingGM’s established test protocols used on leachant from polyamide polymer

Measurement Method* Requirement Polyamide

Leaching Test FCA-T0008 N/A N/A

Total organic content (TOC) FCA-T0008 <TBD mg/l 124 mg/l

Total inorganic content (TIC) FCA-T0008 <TBD mg/l 40 mg/l

Total surface tension FCA-T0008 >TBD mN/m Not measured

Color change FCA-T0008 no color change via UV-Vis No change

Olfactory test FCA-T0008 no odor Amine

pH FCA-T0008 TBD Not measured

Conductivity FCA-T0008 <TBD uS/cm 210 uS/cm

Proton conductivity test FCA-T0015 TBD Not measured

GDL surface energy test FCA-T0016 >140° water contact angle Not measured

BPP wetting contamination test FCA-T0017 TBD Not measured

FC Cyclic voltammetry test FCA-T0018 TBD Not measured

Analytical Characterization FCA-T0008 TBD Not measured

Beaker CV test FCA-T0019 TBD Not measured

Test methods NREL used to date in project

• Standard test protocols are important in evaluating materials as this approach will allow for broader studies to be performed.

• GM has put significant work in establishing test protocols and these will be disseminated to the community as part of the project.

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12National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Technical Accomplishments and Progress

• 87% of subcontract funding now in place.

• Kickoff Meeting (3/24 – 3/25/2010).

• Obtained relevant materials sets.

• Initiated leachant experiments for polymeric samples.

• Applied and evaluated multiple techniques for analyzing leachants (e.g., GC-MS, FTIR-ATR, ICP-MS, pH, conductivity, TOC, contact angle).

• Established competencies for GM established test protocols.

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13National Renewable Energy Laboratory Innovation for Our Energy Future

Technical Accomplishments and Progress

National Renewable Energy Laboratory Innovation for Our Energy Future

Investigated Leaching Test Procedures:• 2 pieces of 1x4 inches2 were prepared, giving a ratio of 103 cm2 to 100 ml solution• 100 ml total of solution was used for each sample• Three different solutions (at 80°C)

• DI water • 0.1M H2SO4• 3%H2O2+0.1M H2SO4

• 5 ml aliquots were collected at:1, 7, 15, 22, 32, 45, 60 day intervals

• pH, conductivity, FTIR and GCMS were performed on each sample

• Acrylic Buna-N Blended Rubber• Aramid/Buna-N• Abrasion resistant SBR Rubber (Red)• Weather resistant EPDM Rubber (Plain black)• FDA-compliant Silicone Rubber (Plain black)• Corrosion resistant Viton® Fluoroelastomer• Amber Polyurethane Sheet• M-strength Neoprene Rubber (Plain black)• Silicone gasket• Teflon coated fiberglass (Furon)

Relevant Polymeric Materials Tested:

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14National Renewable Energy Laboratory Innovation for Our Energy Future

Control(no polymeric material)

1. Acrylic Buna-NBlended Rubber(Gasket Sheet)

2. Aramid/Buna-NGasket

3. Abrasion resistant SBR Rubber Red

4. Weather resistanceEPDM RubberPlain black

National Renewable Energy Laboratory Innovation for Our Energy Future

in DI water 0.1M H2SO4 3%H2O2+0.1M H2SO4

Technical Accomplishments and ProgressLeachant Experiments on Relevant Materials

Some material resulted in obvious change in color, smell, and turbidity, as well as precipitation formation of leachant solutions.

We present SBR Rubber as a case study material for this presentation.

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15National Renewable Energy Laboratory Innovation for Our Energy Future

Technical Accomplishments and ProgressDevelop Test Methods

0

1

2

3

4

5

6

7

8

9

10

0 10 20 30 40 50 60 70

pH

Time (days)SBR Rubber in DI water SBR Rubber in peroxideSBR Rubber in acid

SBR Rubber (Red)

In DI water 0.1M H2SO4 3%H2O2+0.1M H2SO4

Acid solutions caused a large pH & conductivity change in material that broke down.

0

5

10

15

20

25

30

35

40

45

50

0 10 20 30 40 50 60 70C

ondu

ctiv

ity (m

S/cm

)Time (Days)

SBR Rubber in Peroxide SBR Rubber in Acid SBr Rubber in DI

ConductivitypH

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16

Technical Accomplishments — Develop Test Methods

16

Gas Chromatography Mass Spectroscopy [GCMS]

NH2

OSiSiO

Si O

NH

SO

FTIR / ATR – Attenuated Total Reflection

Confirms major functional groups of compounds identified by GCMS

• Aromatic rings in SBR

Separates leachant components and identifies chemical compounds

• Aniline is major leachant in SBR (quality = 91)

National Renewable Energy Laboratory Innovation for Our Energy Future

Chemical designation of abrasion-resistant styrene butadiene rubber (SBR)-Red

• Styrene•• Butadiene Polymerization of monomer involves:

Chain transfer agent such as an alkyl mercaptan

13.00 13.50 14.00 14.50 15.00 15.50 16.00 16.50 17.0020000

40000

60000

80000

100000

120000

140000

160000

180000

200000

220000

240000

260000

280000

300000

320000

340000

360000

380000

400000

420000

440000

Time-->

Abundance

TIC: 10-DI-61d.D\data.ms

30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 1150

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

55000

60000

65000

70000

75000

m/z-->

Abundance

Average of 14.501 to 14.833 min.: 10-DI-61d.D\data.ms (-)93.1

66.0

39.0

52.078.045.629.9 60.0 86.972.0 105.1 116.999.1

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17

5.0E+04

5.0E+05

5.0E+06

5.0E+07

0 20 40 60

log

[cou

nts/

min

]

Days

Aniline

1,2-Benzisothiazole, BenzothiazoleIsothiocyanatocyclohexaneBenzothiazole, 2-(methylthio)-2(3H)-Benzothiazolone

2-Mercaptobenzothiazole

Technical Accomplishments — Develop Test Methods

17

GCMS Analysis - SBR rubber sample soaked in DI water at 80°C

Identified components seem reasonable based on known polymer chemical structure and FTIR. GC-MS seems to be a good method to

identify leachants.

Identified leachant components studied over time

National Renewable Energy Laboratory Innovation for Our Energy Future

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18National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

CollaborationsContaminant identification (GM)Test method development &

validation (NREL, GM, USC)Contaminant characterization

(GM, NREL, USC, LANL, UH)Poisoning mechanisms

identification (NREL, GM, USC)

Mitigation strategies investigation (NREL, GM, USC)

Model development (USC)Model validation (USC, GM,

NREL)Data compilation and public

dissemination (NREL, GM, USC, LANL, UH)

PRIMENational Renewable Energy Laboratory: Huyen Dinh (PI), Bryan Pivovar, Guido Bender, Heli Wang, Clay Macomber, Kevin O’Neill, and Shyam Kocha, Sidney Coombs

SUBCONTRACTSGeneral Motors (GM): Kelly O’Leary, Balsu Lakshmanan, and Rob ReidUniversity of South Carolina (USC): John Van Zee and Jean St. Pierre Los Alamos National Laboratory (LANL):Tommy RockwardUniversity of Hawaii (UH): Rick Rocheleau3M*: Steve Hammrock

* Provide membrane degradation products

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19National Renewable Energy Laboratory Innovation for Our Energy Future

Proposed Future Work:Work Plan From Kick Off Meeting (4/2010-12/2010):

Balance of plant material selection and acquisition

MEA and flow field production

Discussion and theoretical agreement on protocols

Literature review of prior work

4/2010

Soak initial samples

Analytical Characterization

Benchmark equipment at all facilities

Finalize protocols

Perform in-situ and ex-situ experiments on select materials

7/2010 10/2010

Initiate modeling

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20

SummaryRelevance: Focus on overcoming the cost and durability barriers for fuel cell

systems.Approach: Perform parametric studies of the effect of system contaminants

on fuel cell performance and durability, identify poising mechanisms and recommend mitigation strategies, develop predictive modeling and disseminate material catalogues that benefit the fuel cell industry in making cost-benefit analyses of system components.

Technical Accomplishments and Progress: 85% of the subcontract and funding are in place. We obtained relevant materials set and initiated leachant experiments for over 10 polymeric samples. We initiated evaluation of various methods for analyzing leachants (e.g., GCMS, FTIR-ATR, ICP-MS, pH, conductivity, total organic content, contact angle), and established competencies mimicking GM established test protocols.

Collaborations: Our team has significant background data and relevant experience. It consists of a diverse team of researchers from several institutions including 2 national labs, 2 universities, and 2 industry partners.

Proposed Future Research: Select and study polymeric structural materials because they have the highest impact of potential system contaminants. Develop standard testing protocols and benchmarking equipment/methods.

National Renewable Energy Laboratory Innovation for Our Energy Future

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21National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Supplemental Slides

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22National Renewable Energy Laboratory Innovation for Our Energy FutureNational Renewable Energy Laboratory Innovation for Our Energy Future

Publications

Jean St-Pierre, PEMFC contaminant tolerance limit – CO in H2, Electrochim. Acta, 55 (2010) 4208.

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23

4 major components susceptible to contamination (in exposure order):

1. Plate hydrophilicity/ hydrophobicity

2. Diffusion Media hydrophilicity/ hydrophobicity

3. Electrode4. Membrane

Consequences of contamination & prioritization of fuel cell performance impact: (in order of prioritization)

1.Electrode performance2.Increased membrane resistance3.Decreased membrane durability4.GDL Water management issues

Approach – Fuel Cell Impact Prioritization

1. Continuous soak in DI water for 1000 hours is current procedure of choice. Conductivity measured 1 x/week. Odor, appearance, bubbling recorded. Shake test, pH, and conductivity are most useful quick screening methods.

2. CV is extremely useful and we’ve developed a number of techniques depending on what we’re studying. It is currently used for 2 types of experiments: a quick screen, and a recovery screen

3. Membrane resistance work has been limited, but needs further exploration4. Plate hydrophilicity/ hydrophobicity is too sensitive to obtain useful data5. Diffusion media hydrophilicity/ hydrophobicity has shown little to no effects on water

management

Learnings to Date:

Source: GMNational Renewable Energy Laboratory Innovation for Our Energy Future

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24

1. Order variety of Nylon 6,6 from 2 manufacturers: hydrolytically stabilized, 25% reinforced w/ glass, carbon, carbon rods, clay, etc

2. Soak samples in di water as soon as they arrive

3. Measure pH, H conductivity, odor, color, CV, and membrane conductivity, all in parallel. Start soaking membrane in extract for aging

a. During steps 4 and 5, perform chemical analysis on extract and bulk material

4. If possible or beneficial, perform extended CV experiments on extracts

5. Perform in situ fuel cell experiments with and w/o current distribution, perform DOE on concentration, temperature, current, RH, and Pt loading (all on extract sln)

a. Work on recovering with fluid circulation and potential rangesb. Understanding tolerances

6. Repeat 4 and 5 with select substrate chemicals

7. Measure membrane properties of aged materials

8. Decide if any durability tests should be run and which: RH cycling w/ or w/out load

9. Feed information into mechanistic understanding

10.Feed mechanisms into simple modeling

National Renewable Energy Laboratory Innovation for Our Energy Future

Source: GM

Example Work Flow: Nylon 6,6

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25

In-situ fuel cell experiments are then performed to evaluate effects of operating conditions as well as dosage.

Approach – Background Data

Anode

Cathode

O2

N2

Cathode Humidifier

Anode Humidifie

r N2

H2

Syringe with contaminant

Test Conditions:• 80°C, 0.2 A/cm2 constant current density

• MEA Pt loading: 0.2 mg/cm2 anode/ 0.3 mg/cm2 cathode• 23% RH anode and cathode inlet• 50 cm2 active area, serpentine flow field, co-flow• Contaminant dose based on the dry gas stream• Contaminant dose limited by gas super saturation pointBenefits of Infusion:• Ability to treat leachant solutions as ‘black box’,

allowing delivery of all constituent contaminants at once, ignoring partitioning coefficient if vaporizing sample

K. O’Leary, M. Budinski, B. Lakshmanan, “Methodologies for Evaluating Automotive PEM Fuel Cell System Contaminants.”, NRC-CNRC Workshop, 2009

50 PPM Anode = 7.05 uL/min delivered over 90 minutes

Source: GMNational Renewable Energy Laboratory Innovation for Our Energy Future

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26National Renewable Energy Laboratory Innovation for Our Energy Future

Technical AccomplishmentsPredictive Modeling (USC)

Model development for air contaminants has been extensive and similar model can be applied to system contaminants.

ρtk

c

desP

X

ekk

ii ,2

'''1

0

=

+=

−−=

=

1'''1

'

0

ρtk

c

ekk

ii

X

( )ρ

tkk

c

XdesX

X

ekk

ii

+−

=

+=,

'''1

0

Catalyst surface

X

R P1P2X

R

kR,ads kR,des

kR

kX,ads

kX

kX,des kP2,des

Catalyst surface

XX

RR P1P1P2P2XX

RR

kR,ads kR,des

kR

kX,ads

kX

kX,des kP2,des

Contamination Recovery

or

J. St-Pierre, N. Jia, R. Rahmani, J. Electrochem. Soc.,155 (2008) B315.J. St-Pierre, J. Electrochem. Soc., 156 (2009) B291.J. St-Pierre, Electrochim. Acta, 55 (2010) 4208.

t (h)

0 5 10 15 20 25

i/ic X

=0

0.0

0.2

0.4

0.6

0.8

1.0Experimental dataModel

SO2

Equation 13, r2=0.963

Equation 19, r2=0.984

B. D. Gould, O. A. Baturina, K. E. Swider-Lyons, J. Power Sources, 188 (2009) 89.J. St-Pierre, J. Power Sources, accepted.

Irreversibly adsorbed contaminant product (SO2 example)

Desorbing contaminant product

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27National Renewable Energy Laboratory Innovation for Our Energy Future

Methods for Studying Air Contaminants Can Be Applied to System Contaminants (USC)

0.0E+00

1.0E-04

2.0E-04

3.0E-04

4.0E-04

5.0E-04

6.0E-04

1.E-04 1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02

Partial pressure SO2 expose to Pt/C [kPa]A

mou

nt S

O 2 a

dsor

ptio

n (m

ol/g c

atal

yst)

0.0

1.0

2.0

3.0

4.0

5.0

Cov

erag

e (M

L)

200 ppm

0.2%

33 ppm

Tad = 25 ºC

4 ppm

Tad = 80 ºC

1%

800 ppm

Pt site = 1.14x10-4 mol/g Reactor and

furnace

Mass spectrometer

SO2-N2

Vacuum pump

O2-He 10%

for O2 assisted desorption

OR

100% O2

for effect of Air

Pt/C catalyst

Ar

Monitor : H2O, CO, O2, CO2, SO2 and SO3

Isotherm of C-SO2 compared to the SO2 adsorption (Pt-SO2 + C-SO2)

Schematic of Temperature Programmed Desorption (TPD) Apparatus

TPD can aid in understanding the mechanisms of contamination on catalyst (USC).

Effect of O2 on the adsorption SO2 on Pt/C electrocatalyst

Page 28: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

28National Renewable Energy Laboratory Innovation for Our Energy Future

Sealing materials in different leachant conditions

National Renewable Energy Laboratory Innovation for Our Energy Future

Sealing material has disintegrated in H2SO4+H2O2 solution (perhaps too aggressive).

Page 29: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

29National Renewable Energy Laboratory Innovation for Our Energy Future

Control(no polymeric material)

5. FDA-compliantSilicone RubberPlain black

6. Corrosion resistant Viton®Fluoroelastomer

7. Amber PolyurethaneSheet

8. M-strengthNeoprene RubberPlain black

National Renewable Energy Laboratory Innovation for Our Energy Future

In DI water 0.1M H2SO4 3%H2O2+0.1M H2SO4

Page 30: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

30National Renewable Energy Laboratory Innovation for Our Energy Future

Control(no polymeric material)

9. Silicone gasket

10. Teflon coated fiberglass (Furon)

National Renewable Energy Laboratory Innovation for Our Energy Future

In DI water 0.1M H2SO4 3%H2O2+0.1M H2SO4

Some material resulted in obvious change in color, smell, and turbidity, as well as precipitation formation.

Page 31: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

31

pH and Conductivity MeasurementsViton® Fluoroelastomer

In DI water 0.1M H2SO4 3%H2O2+0.1M H2SO4

0

10

20

30

40

50

60

0 10 20 30 40 50 60 70

Con

duct

ivity

(mS/

cm)

Time (Days)Viton in Peroxide Viton in DI Viton in Acid

Minimal change in pH and conductivity for an expensive fluoroelastomer.

ConductivitypH

0123456789

0 10 20 30 40 50 60 70

pH

Time (Days)Viton in peroxide Viton in DI Viton in Acid

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32

Gas ChromatographyMass Spectroscopy [GCMS]

Coupled TechniqueInert Purge, N2

Liquid injectionVolatilized to gasSeparation along columnComponents introduced into mass spectrometerIonized and separated in the quadrupole by m/z

32

Page 33: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

33

Fourier Transform Infrared Spectroscopy [FTIR/ATR]

Vibrational spectroscopyIdentify functional groupsSpectral features shift with matrix

ATR – Attenuated Total Reflection– Liquid and solid sampling accessory– No sample preparation– ZnSe cell is hydrophobic, no acids – Ge cell is acid resistant

Evanescent standing wave– Penetrates sample by a few microns– Better contact = Better spectra

33

Page 34: Effect of System and Air Contaminants on PEMFC … · NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by

34

Blended Rubber Leachants via GCMS

Hexamethylcyclotrisiloxane

Octamethylcyclotetrasiloxane

Decamethylcyclopentasiloxane

N,N dibutyl Formamide

Dodecamethylcylohexasiloxane

Tetradecamethylcycloheptasiloxane

34

Aged in DI water

Main leachants identified for blended rubber are siloxanes & and formamide.

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35

Blended Rubber Leachants over Time

0.00E+00

4.00E+05

8.00E+05

1.20E+06

1.60E+06

0 20 40 60

[cou

nts/

min

]

Days

hexamethylcyclotrisiloxane

Octamethylcyclotetrasiloxane

decamethylcyclopentasiloxane

N,N dibutyl Formamide

dodecamethylcylohexasiloxane

Tetradecamethylcycloheptasiloxane

35

Aged in DI water