KGCOE MSD Technical Review Agenda Meeting Purpose: Detailed Design Review for Wegmans Flip-Label Team Materials to be Reviewed: Detailed Design Review Presentation R00 Detailed Design Review Handout R00 Meeting Date: 2/12/2010 Meeting Location: Wegmans Culinary Innovation Center Chili, NY Meeting time: 3:00 – 4:30 pm Timeline: Meeting Timeline Sta rt Tim e Topic of Review Required Attendees 3:0 0 Introduction/Goals of Presentation Design Team, Chris, John 3:0 5 System Design Design Team, Chris, John 3:1 0 Design Updates Design Team, Chris, John 3:2 0 Flipping Design Team, Chris, John 3:3 5 Aligning Design Team, Chris, John 3:5 0 Labeling Design Team, Chris, John 1
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edge.rit.eduedge.rit.edu/edge/P10715/public/P10715 Detailed Design... · Web viewReallocate direct alignment labor Decrease man-hours 4 N 2.3 Reallocate direct labeling labor Decrease
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KGCOE MSD Technical Review Agenda
Meeting Purpose: Detailed Design Review for Wegmans Flip-Label Team
Materials to be Reviewed:Detailed Design Review Presentation R00Detailed Design Review Handout R00
Meeting Date: 2/12/2010
Meeting Location: Wegmans Culinary Innovation Center Chili, NY
Need 1: Product & Process are Safeo Need 1.1: Product integrity is maintainedo Need 1.2: Equipment satisfies USDA Regulations as well as the AMI Checklist
o Need 1.3: OSHA Safety requirements are met Need 1.3A: Remove ergonomic issues and concerns
Need 2: Reallocate Direct Laboro Need 2.1: Reallocate direct flipping labor
o Need 2.2: Reallocate direct alignment laboro Need 2.3: Reallocate direct labeling labor
o Need 2.4: Camera labeling system is low priority Need 3: Improve Processing Time
o Need 3.1: Maintain or decrease takt time
o Need 3.2: All packages get scanned by the x-ray at desired belt speedo Need 3.3: Control flow to scaling operation. (Control flow-rate variance)
Need 3.3A: Packages must flow in a format that works with the X-ray Need 4: Control orientation and flow-mechanics
o Need 4.1: Packages are in the proper orientation Need 4.1A: Label is in proper orientation position relative to the package Need 4.1B: All packages are centered in the x-ray beam
Need 4.1Ba: Packages are conveyed in single-fileo Need 4.2: Keep allocation of floor space constant
Ranked Customer Needs
Need The Product Needs to Imp.
N 1.1 Product integrity is maintained Meet specifications 5
N 1.2 Equipment satisfies USDA Regulations as well as the AMI checklist
Meet specifications 5
N 1.3 OSHA Safety requirements are met Meet specifications 4
N 2.1 Reallocate direct flipping labor Decrease man-hours 4
N 2.2 Reallocate direct alignment labor Decrease man-hours 4
N 2.3 Reallocate direct labeling labor Decrease man-hours 4
N 2.4 Camera labeling system is low priority Control project scope 4
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Flip Label P10715 Detailed Design Review Handout R01N 3.1 Maintain or decrease takt time Decrease processing
time 4
N 3.2 All packages get scanned by the x-ray at desired belt speed Scan all packages 3
N 4.2 Keep allocation of floor space constant Fit within specified area 3
N 3.3 Control flow to scaling operation(Control flow-rate variance)
Minimize variance 3
N 4.1A Label is in proper orientation and position relative to the package
Be aligned 3
N 4.1B All packages are centered in the x-ray beam Scan entire package 3
N 3.3A Packages must flow in a format that works with the X-ray Meet specification 2
N 4.1 Packages are in the proper orientation Be aligned 2
N 4.1Ba
Packages are conveyed in single-file Meet specification 2
N 1.3A Remove ergonomic issues and concerns Minimize risks 1
Importance Scale: 5 = Most Important, 1 = Preference Only
Engineering Metrics
MetricNeed Met Description Imp.UnitsMarginal
ValueIdeal Value
5 N 1, 2 USDA specs 5 Pass/Fail Pass Pass6 N 1, 2, 15 AMI Sanitary Design Checklist 5 Pass/Fail Pass Pass7 N 1, 3 OSHA safety specs 5 Pass/Fail Pass Pass
10 N 6, 7 Direct flip/align man hours 5 hours <75% Current<50%
Current11 N 1 Maintain product integrity 5 Pass/Fail Pass Pass8 N 9, 12 Flip product 4 Pass/Fail Pass Pass9 N 4, 8 Belt speed (x-ray) 4 m/s or ft/s Current Current
10 N 5 Direct label man hours 4 Hours <75% Current<50%
Current
12 N 15 Ergonomic risk 4CIC Risk Assess units
Current <24
1 N 4, 13 Flow rate 3 pc/min 7 >74 N 9, 12 Label orientation 3 Deg 85-95 90
Flipping Bill of MaterialsPN Vendor Description Qty Cost TotalSSM-042.75-DW Bimba SS Bimba 3/4" Cylinder 2 $106.65 $213.30D-54565-SS Bimba SS Rod Clevis and Nut 2 $24.95 $49.90D-55203-SS Bimba SS Cylinder Pivot Bracket 2 $19.40 $38.80
4331K33 McMaster
Space-Saver Stacked Air Filter/Regulator Stainless Steel, 1/4" Pipe, 12 Max SCFM @ 100 PSI 1 $277.02 $277.02