Air Cooled Closed Type Water Cooling System Adiabatic Cooling An aircooling system that uses the cooling fan to cool the air. When external temperature exceeds 30°C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger. DC Brushless Motor The DC Brushless Motor drives the diecast aluminium axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminium made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db. Remote Control Panel Uses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible. Selfdraining Water in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0°C. This system can be used even in lines that propylene glycol cannot be used. ✵෭ᐦ㛢ᘧỈ෭䝅䝇䝔䝮>쳫 䜶䝁䝤䝸䝑䝗 䛩䛷䛻ୡ⏺䛷 ⣡ධᐇ⦼ 5500 䝉 䝑 䝖௨䛾 䛩䛷䛻ୡ⏺䛷 ⣡ධᐇ⦼ 5500 䝉䝑䝖௨䛾 䜰䝕䜱䜰䝞䝔䜱䝑䜽䜽䞊䝸䞁䜾 EDK-3.1 ෭䝣䜯䞁䜢⏝䛧䛯✵෭ᘧ䚹እẼ 䛜㻟㻜ᗘ௨䛸䛺䜛ሙ䛿䚸෭䝣䜯䞁 䛾䝣䝹䝇䝢䞊䝗㐠㌿䛻ຍ䛘䚸እ㒊䛾Ỉ 䜢䜰䝕䜱䜰䝞䝔䜱䝑䜽䝏䝱䞁䝞䞊䛻ᄇ㟝 䛧䚸㏻㐣䛩䜛✵Ẽ䜢෭䛧䜎䛩䚹䛣䛾䛯 䜑Ỉ䛜┤᥋䚸⇕ჾ䛻᥋䛧䜎䛫䜣䚹 ⮬ฟ እẼ 䛜㻜ᗘ௨ୗ䛻䛺䜚䚸⤖䛾⬟ ᛶ䛜䛒䜛ሙ⨨ෆ䛾Ỉ䛿䝞䝹䝤䜢 ⏝䛫䛪䚸⮬ⓗ䛻ᅇ䛥䜜䛶⤖䞉䜂 䜃䜜䜢㜵Ṇ䛔䛯䛧䜎䛩䚹䜶䝏䝺䞁䜾䝸 䝁䞊䝹䛺䛹䛾⤖㜵Ṇ፹య䜢㏣ຍ䛩䜛 ᚲせ䛜䛒䜚䜎䛫䜣䚹䜶䝏䝺䞁䜾䝸䝁䞊䝹 䛜⏝䛷䛝䛺䛔䝷䜲䞁䛷䜒Ᏻᚰ䛧䛶䛤 ⏝䛔䛯䛰䛡䜎䛩䚹 㻰㻯䝤䝷䝅䝺䝇䝰䞊䝍䞊 䝸䝰䞊䝖䝁䞁䝖䝻䞊䝷䞊䝟䝛䝹 ᪂䛾䝬䜲䜽䝻䝥䝻䝉䝑䝃䞊ᦚ㍕䚹䝞䝑 䜽䝷䜲䝖䛝䛾⾲♧ჾ䛷䚸⨨䛾㐠㌿≧ ែ䜢ᖖ┘ど䛩䜛䛣䛸䛜⬟䛷䛩䚹䝖䝷 䝤䝹Ⓨ⏕䛻䛿䚸ၥ㢟ཎᅉ䛸ᑐฎἲ䜢䚸 ㆙ሗ䝯䝑䝉䞊䝆䛸䛧䛶⾲♧䚹䝇䝮䞊䝈䛺 䛤ᑐᛂ䛜⬟䛷䛩䚹䜎䛯䚸䝕䞊䝍㞟䛾 䛯䜑䛻ᚲせ䛺 ᗘ䛸ᅽຊ䛾䝉䞁䝃䞊䛜 ᥋⥆䛥䜜䛶䛚䜚䜎䛩䛾䛷䚸〇㐀䝷䜲䞁䛾 ⟶⌮䜒⬟䛷䛩䚹 㻰㻯䝤䝷䝅䝺䝇䝰䞊䝍䞊㥑䛾䜰䝹䝭䝎 䜲䜻䝱䝇䝖〇㍈ὶ䝣䜯䞁䜢᥇⏝䚹ᚑ᮶䛾 ෭⨨䛻䛟䜙䜉䛶䚸ᖹᆒᾘ㈝㟁ຊ䜢 㻟㻜䠂௨๐ῶ䛔䛯䛧䜎䛧䛯䚹䜰䝹䝭〇䛾 䝣䜯䞁䛺䛾䛷䚸⪏ᛶ䛻ඃ䜜䛶䛚䜚䚸䝯 䞁䝔䝘䞁䝇䜒せ䛷䛩䚹䜎䛯䚸㐠㌿㡢䛾 㦁㡢㻡㻣㼐㼎௨ୗ䛻ᢚ䛘䜎䛧䛯䚹 Ecobrid 䠍䠌䠎
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Air Cooled Closed Type Water Cooling System
Ecodrygel (Cooling Tower)
Cooling Water Tank
Microgel (Cooling & Heating Unit)
Pump Unit Filter Unit
Adiabatic CoolingAn air-cooling system that uses the cooling fan to cool the air. When external temperature exceeds 30°C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger.
DC Brushless MotorThe DC Brushless Motor drives the die-cast aluminium axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminium made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db.
Remote Control PanelUses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible.
Self-drainingWater in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0°C. This system can be used even in lines that propylene glycol cannot be used.
Unifying of UnitsControl panel, tank, valve and other units are being unified into this single unit. This saves space and allows speedy operation. High level of durability of the pump unit and cooling tank is made possible with stainless steel.
Cooling fan operating under energy saving mode Recycle pump operating under energy saving mode
Wet BallTemperature Energy saving operation starts up when external temperature drops.
Normal operation
Molding Machine Operating Frequency
Molding Machine Operating Frequency
Energy SavingEnergy Saving
One Cooling Fan Stops
Mold Temperature ControllePperating Frequency Water pump automatically stop with the decline of molding
machine operating frequency.
PMRControl Panel
55005500EDK-3.1
Ecobrid
GPS
EDKGPP KFT
RCM/RCD
Temperature C
ontroller
Temperature C
ontroller
-
Air Cooled Closed Type Water Cooling System
Ecodrygel (Cooling Tower)
Cooling Water Tank
Microgel (Cooling & Heating Unit)
Pump Unit Filter Unit
Adiabatic CoolingAn air-cooling system that uses the cooling fan to cool the air. When external temperature exceeds 30°C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger.
DC Brushless MotorThe DC Brushless Motor drives the die-cast aluminium axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminium made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db.
Remote Control PanelUses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible.
Self-drainingWater in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0°C. This system can be used even in lines that propylene glycol cannot be used.
Unifying of UnitsControl panel, tank, valve and other units are being unified into this single unit. This saves space and allows speedy operation. High level of durability of the pump unit and cooling tank is made possible with stainless steel.
Cooling fan operating under energy saving mode Recycle pump operating under energy saving mode
Wet BallTemperature Energy saving operation starts up when external temperature drops.
Normal operation
Molding Machine Operating Frequency
Molding Machine Operating Frequency
Energy SavingEnergy Saving
One Cooling Fan Stops
Mold Temperature ControllePperating Frequency Water pump automatically stop with the decline of molding
machine operating frequency.
PMRControl Panel
55005500EDK-3.1
Ecobrid
GPS
EDKGPP KFT
RCM/RCD
Temperature C
ontroller
Temperature C
ontroller
-
P
× ×37 21
1 2 3 4
PP
P
P
Electricity
Water
30% increase of capacity30% increase of capacity
%
H2O
Reduce CO2 Emission that 21 soccer field sized forestabsorbed in a year
Save USD11,000 yearly from water and electricalbills
Flow Chart of Air-Cooled Closed Type Water Cooling System ‘Ecobrid’
Ecodrygel (Cooling Tower)
Cooling Water Tank
Injection-Molding Machine
Microgel (Cooling & Heating Unit)
Ecobrid
Upon Using Air-Cooled Open-Type Water Cooling System
Save 8 25m pool worth of water in a year
Save Water
37 tons of CO2 is estimated to be reduced yearly according to ourfindings. This is equivalent to the amount of CO2 that 21 soccerfield sized forest (0.6 hectares) can absorbed in a year.
Cut Cost
Current Water Cooling System
Water-Cooled Open-Type Water Cooling System
Cooling Tower
Cooling Water Tank
Injection-Molding Machine
Mold Temperature Controller
Chiller
Cooling System that Uses Vaporization
Open-Type Uses Circulating Water
Demerits of Water-Cooled Open-Type Water Cooling System
High consumption level of waterContamination caused by foreign objects such as oxygen and sand.Difficulties in maintenance of water quality due to formation of algae and Legionella pneumophiliaNeed for disposal of medicated water used to clean and improve water quality.High level of energy consumption caused by high capacity operation of the circulating pump.Decline of cooling performance caused by deterioration of water qualityAccumulation of impurities in heat exchangers and pipesFailure of devices due to corrosion and rustingHalting of production line for regular maintenance checks.
Environmental Problem
Waste of Energy
Decline of Productivity
Water-Cooled Closed Type Water Cooling System
Cooling Tower
Cooling Water Tank
Injection-Molding Machine
Chiller
Mold Temperature Controller
Air-Cooled Open-Type Water Cooling System
Air-Cooled Closed Type Water Cooling System 520litres/min181kW
390Litres/min136kW
Demerits of Water-Cooled Closed Type Water Cooling System
Consumption of water for cooling of heat exchanger.Contamination of water and the heat exchanger is caused
by cooling of the heat exchanger with water.Halting of production line for regular maintenance checksConsumption of electricity by the circulating pump of heat
exchanger.
Reduce CO2 Emission
USD11,000/year37 tons/year3,860tons/year
*Data above are based on actual figures of Kanto area(Japan) in April 2007. Actual figures differ according to weather and usage*Data above represents the results of replacing a Cooling Tower System, for 10×200tons capacity injection-molding machines, with our Ecobrid System.
Current Productivity
CO2
2
Temperature C
ontroller
Temperature C
ontroller
-
P
× ×37 21
1 2 3 4
PP
P
P
Electricity
Water
30% increase of capacity30% increase of capacity
%
H2O
Reduce CO2 Emission that 21 soccer field sized forestabsorbed in a year
Save USD11,000 yearly from water and electricalbills
Flow Chart of Air-Cooled Closed Type Water Cooling System ‘Ecobrid’
Ecodrygel (Cooling Tower)
Cooling Water Tank
Injection-Molding Machine
Microgel (Cooling & Heating Unit)
Ecobrid
Upon Using Air-Cooled Open-Type Water Cooling System
Save 8 25m pool worth of water in a year
Save Water
37 tons of CO2 is estimated to be reduced yearly according to ourfindings. This is equivalent to the amount of CO2 that 21 soccerfield sized forest (0.6 hectares) can absorbed in a year.
Cut Cost
Current Water Cooling System
Water-Cooled Open-Type Water Cooling System
Cooling Tower
Cooling Water Tank
Injection-Molding Machine
Mold Temperature Controller
Chiller
Cooling System that Uses Vaporization
Open-Type Uses Circulating Water
Demerits of Water-Cooled Open-Type Water Cooling System
High consumption level of waterContamination caused by foreign objects such as oxygen and sand.Difficulties in maintenance of water quality due to formation of algae and Legionella pneumophiliaNeed for disposal of medicated water used to clean and improve water quality.High level of energy consumption caused by high capacity operation of the circulating pump.Decline of cooling performance caused by deterioration of water qualityAccumulation of impurities in heat exchangers and pipesFailure of devices due to corrosion and rustingHalting of production line for regular maintenance checks.
Environmental Problem
Waste of Energy
Decline of Productivity
Water-Cooled Closed Type Water Cooling System
Cooling Tower
Cooling Water Tank
Injection-Molding Machine
Chiller
Mold Temperature Controller
Air-Cooled Open-Type Water Cooling System
Air-Cooled Closed Type Water Cooling System 520litres/min181kW
390Litres/min136kW
Demerits of Water-Cooled Closed Type Water Cooling System
Consumption of water for cooling of heat exchanger.Contamination of water and the heat exchanger is caused
by cooling of the heat exchanger with water.Halting of production line for regular maintenance checksConsumption of electricity by the circulating pump of heat
exchanger.
Reduce CO2 Emission
USD11,000/year37 tons/year3,860tons/year
*Data above are based on actual figures of Kanto area(Japan) in April 2007. Actual figures differ according to weather and usage*Data above represents the results of replacing a Cooling Tower System, for 10×200tons capacity injection-molding machines, with our Ecobrid System.
Current Productivity
CO2
2
Temperature C
ontroller
Temperature C
ontroller
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