EC Compliance Report - environmentclearance.nic.in · EC Compliance Report EC granted : March 22th 2016. EC granted for : 90KLPD Distillery, 6500TCD Sugar & 18 MW Co-gen power production

EC Compliance Report

EC granted : March 22th

2016.

EC granted for : 90KLPD Distillery, 6500TCD Sugar & 18 MW Co-gen

power production is now commenced

Submission : The present statistics is generally in agreement with

the figures stated in paragraph 2 and 3 of the EC.

Paragraph 6 has specified 14 conditions as (A) and 13 conditions as (B). All these are

attempted to be obeyed in right earnest.

(A) Specific Conditions

Sr

No

Condition Say (Compliance)

i Ensure • In order to ensure meeting the standards of treated effluent,

we have designed and provided full scheme as – Bio-digester

followed by MEE, followed by incineration boiler.

• Press mud used as filler material. (Photographs Enclosed)

• In order to ensure meeting the standards of stack emissions, we

have designed and provided full scheme as – ESP

• Stack height with 70 m.

• We are maintaining it as per standard SOP to run it effectively

round the clock.

ii Fly-ash • We have bagasse-fired boiler.

• APC - For this fly-ash arrestor is provided in the form of ESP.

• For dispersion flue gases a stack with height 70 m is provided.

• The average particulate emissions in this period are found to be

25 Mg/nm3 to 35 Mg/nm3, while standard limit is 50Mg/nm3.

• Photograph showing boilers connected to ESP & Stack are

enclosed.

iii Web-site • Web – site compliance done on www.daundsugar.com

• We included monitored data for [a] 4 parameters of AAQ, and

[b] 7 parameters of effluents.

• We have erected a Notice Board near main gate, also.

iv Spent-wash • The spent-wash quantity generated is measured every-day by

flow meter It has never crossed the limit of 615m3/day, on any

day.

• ZLD is achieved so far by adopting scheme as Bio-digester

followed by MEE, followed by incineration boiler, press mud

used as filler material.

• Distillery unit has not worked for more than 330 days. Last

season it worked for only 50Days.

v Spent-wash • Storage is in impervious pucca lagoon 80x50x4.6 m

• Properly lined with HDPE 250 micron and compacted.

• Storage capacity is 18450 cum, which does not exceed 30 days.

• It is surveyed every day for leakages.

• Photograph Enclosed

Ground-water • To ascertain any leakages three pits are dug 1 x1x2 m depth,

one up-gradient and two down-gradient of the lagoon plus

compost yard.

• Monthly inspection revealed no trace of any leakages.

• This checking will continue.

• In rainy season, the lagoon is dry and there is no activity in

compost yard.

• This is not reported by us in writing to MPCB so far. In future, it

will be so done to MPCB and MoEF.

Vii Green-belt • Totally green-belt is planned on an area of 194300 Sq m, which

is 34% of the total plant area.

• So far we have already planted 90400 number of trees, this

year we are planting 5000 Nos.

• For bio-diversity, in all 25number of species are planted.

• Species are selected as per CPCB publication, MPCB circular and

in consultation with Botanical Department of local college. The

species selection is intimated to DFO for suggestions, if any.

• Photographs Enclosed

viii RWH • Large green vegetated area has reduced flowing away quantity

of rain water, at least by 1/3rd

.

• Roof rain water is collected by down-take pipes and conveyed

by SWD to the campus water-body.

• This year further efforts are made for groundwater recharge as

per CPCB design.

ix Fire fighting • The system is provided as per TAC and Factory Inspectorate

(DISH = Directorate of Industrial Safety and Health,

Maharashtra).

• This is regularly inspected by Factory Inspectors during visit.

• The insurance company has approved the system.

x Foam system • At certain locations (especially near alcohol areas) foam system

are provided.

xi Risk Assessment • This is conducted by competent persons, for fire and explosion,

[ Especially due to alcohol storage ]

• Their suggestions are implemented and regular checkup is

going on.

• This year there was no incidence of any accident, unforeseen

act or event.

• Copy of incident report can be submitted to DISH with

information to visiting inspector, if any scenario occurred.

• Copy can also earmark for MPCB and MoEF, if scenario

occurred.

xii EMP & Hearing • EMP and Public Hearings outcomes are fully implemented.

• In order to ensure meeting the standards of treated effluent,

we have designed and provided full scheme as – Bio-digester

followed by MEE, followed by incineration boiler press mud

used as filler material.

• In order to ensure meeting the standards of stack emissions, we

have designed and provided full scheme as – ESP

• Stack height with 70m.

• We are maintaining it as per standard SOP to run it effectively

round the clock.

• The average particulate emissions in this period are found to be

25 Mg/nm3 to 35 Mg/nm3, while standard limit is 50 Mg/nm3.

• The average BOD & SS values in this period are found to be

respectively <30 to <50mg/lit.

• Distillery unit has not worked for more than 330 days. Last

season it worked for only 50 Days.

• Monthly inspection around lagoon and compost-yard revealed

no trace of any leakages.

• No reportable accident occurred during this period.

• Funds ear-marked for environmental protection, were spent

only on that account head.

• Care is taken for CSR social upliftment, especially for increasing

sugarcane crop, educational assistance and employment.

Sr

No

Condition Say (Compliance)

Xiii Occupational

health

• This is conducted by competent persons, for health check,

diagnosis, medical aid, further inspections, change of duty-

station, especially due to their occupation and exposure.

• Their suggestions are implemented and shown to them.

• This year there was no incidence of any occupational health

hazard, accident, unforeseen act or event.

• Copies of medical reports and records periodically are

maintained and such reports were routinely submitted to

DISH and informed to visiting inspectors.

• The first aid facilities are kept strengthened to the

satisfaction of Consulting Physician, workers’ union and

Factory Rules.

xiv Labour camp • The construction activity was limited in the present case, and

was more in the form of fabrication.

• Construction workers were available from local nearby village

as day workers and were not required to stay here.

• Only a few especially skilled workers (ranging between 10 to

15) were accommodated in temporary camp.

• For them facilities were provided by us, and by contractors

for cooking fuel, mobile toilets, STP, safe drinking water,

medical health care, crèche and sanitation are provided.

(B) General Conditions

Condition Condition Say

i Further

expansion

• Whenever we will propose expansion we will get the EC from

concern authority / MoEF.

• We undertake that no further extra production in the plant

shall be carried out without prior approval of MoEF, New

Delhi.

ii AAQ • We have selected three AAQ stations one upwind and two

others at 120 degrees, plus one where maximum GLC is

predicted by mathematical modeling.

• Three parameters SPM, SO2,NOx are ascertained.

• These are found inside the permissible limits.

• The stations and findings are reported to MPCB.

iii Effluent

quality

• Three influent quality stations are selected

• Regular monitoring is done six-monthly for major parameters

like pH, BOD, COD, and SS.

• These are found inside the permissible limits.

• The stations and findings are reported to MPCB.

iv Results • Copy Enclosed.

v Noise • Needful noise controlling measures as per EMP are taken

including tree barriers.

• Noise levels are monitored at three locations at 120 degrees

and found inside the day and night limits.

• The stations and findings are reported to MPCB.

vi Cell • Environment Management Cell is established.

• It is headed by a qualified and experienced environmental

officer having experience more than 10 yrs.

• For routine running he is given suitable laboratory assistance.

Who do daily analysis.

• For additional work he has an approach to MoEF approved

laboratory and NABET approved FAE (Functional Area Experts)

for guidance & trainings.

• The cell reports directly to the MD

vii Funds • We have received the EC in 2016 and by this time all the basic

works required to fulfill the conditions are already done.

• We utilized earmarked Rs. 52.41 Cr for capital investment on

environment as specified in EMP.

• We are using earmarked Rs. 11.24 Cr for recurring

expenditure for the year on matter related environment.

• The funds earmarked for Environment are not diverted to any

other account head. Management is very committed for the

same.

viii Copy of EC • Compliance for informing copy of EC granted by MOEF is

conveyed to local authority, MPCB, workers union, villagers,

NGO and was displayed on gate too.

• Now it is put on website.

ix Monitoring

authorities

• We shall fully co-operate with MoEF Regional Office, SPCB

and CPCB for monitoring the action plan.

X Six-monthly

• We undertake that we shall submit six-monthly reports on

compliance of EC conditions to MoEF Regional Office, SPCB

and CPCB now onwards

• We have commenced doing this, but if some reports are

misplaced or lagging we request to kindly regularize the same.

Xi Env

Statement

• We are already submitting regularly the annual, statutory

Environmental Statement on Form V every year to MPCB.

• In future we shall also endorse a copy each to CPCB and

MOEF RO office.

• In future we shall also upload it on web-site now introduced.

• The latest recent annual, statutory Env Statement on Form V

is enclosed herewith.

xii Inform

• Compliance for informing copy of EC granted by MOEF is

conveyed to local authority, MPCB, workers union, villagers,

NGO and was displayed on gate too.

• Now it is put on website as well as in two local newspapers.

xiii Financial

closure

• Compliance

We have noted the conditions laid by paragraph numbers 7 to 10 and undertake to obey it

in future too.

Signature

Seal

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PPAARRTT –– II

DDAATTAA SSHHEEEETT

11.. Project type: River - valley/ Mining /

Industry / Thermal / Nuclear / Other

(specify)

:: Industry

22.. Name of the project :: Daund Sugar Ltd.

33.. Clearance letter ( s ) / OM No. and Date

:: F No. J-11011/212/2014-IA II (I)

Dated 22nd

Mar 2016

44.. Location :: At post Alegaon, Tal - Daund

a. District ( S ) :: Pune

b. State ( s ) :: Maharashtra

c. Latitude/ Longitude :: Latitude 18o25’39.74’’ N

Longitude 74o37’59.44’’ E

55.. Address for correspondence

a. Address of Concerned Project

Chief Engineer ( with pin code &

Telephone / telex / fax numbers

:: Mr. P.M. Joshi

At post Alegaon, Tal – Daund, Dist – Pune

02117-305801

b. Address of Executive Project:

Engineer/Manager ( with

pincode/ Fax numbers )

:: Mr. S.D. Gaikwad

At post Alegaon, Tal – Daund, Dist – Pune

02117-305801

66.. Salient features

a. of the project : Agro based industry

b. of the environmental

management plans

: All environmental facets are covered

77.. Break up of the project area :

a. submergence area forest &

non-forest

: Nil

b. Others : 573804 Sq. m (details given under Part 1)

88.. Break up of the project affected

Population with enumeration of Those

losing houses / dwelling units Only

agricultural land only, both Dwelling

units & agricultural Land & landless

labourers/artisan

: Land secured by proper procedure of Land

Acquisition Act under Collector, Pune.

Proper compensation paid. No complaints

have arisen.

a. SC, ST/Adivasis : --

b. Others

(Please indicate whether these

Figures are based on any

scientific And systematic survey

carried out Or only provisional

figures, it a Survey is carried out

give details And years of survey)

: Land is procured about 9 years back.

99.. Financial details :

a.

1. Total Cost of the Project : Rs. 117.82. Cr.

b. Allocation made for environ-

mental management plans with

item wise and year wise Break-

up.

: Capital: Rs. 52.41 Cr

Recurring: Rs. 11.24 Cr.

Benefit cost ratio / Internal rate

of Return and the year of

assessment

: The project is found beneficial to the local

farmers and society in vicinity.

d. Whether ( c ) includes the

cost of environmental

management as shown in the

above.

: The environment management cost as

earmarked is fully spent only for that

purpose.

e. Actual expenditure incurred on

the project so far

: The project now stands totally completed.

f. Actual expenditure incurred on

the environmental management

plans so far

The environment management plan now

stands totally completed.

1100.. Forest land requirement : NA

a. The status of approval for

diversion of forest land for non-

forestry use

:

b. The status of clearing felling :

c. The status of compensatory

afforestation, it any

:

d. Comments on the viability &

sustainability of compensatory

afforestation program in the light

of actual field experience so far

:

1111.. The status of clear felling in Non-forest

areas (such as submergence area of

reservoir, approach roads), it any with

quantitative information

: Responsible care was taken to see that the

project orientation was so done that no

trees were required to be disturbed.

1122.. Status of construction :

a. Date of commencement

( Actual and/or planned )

: In the year 2016 after obtaining

Environmental Clearance and/or Consent

to Operate

b. Date of completion

( Actual and/or planned )

: In the year 2015-2016

1133.. Reasons for the delay if the Project is

yet to start

: The Project is started, no delay.

1144 Dates of site visits :

a. The dates on which the project

was monitored by the Regional

Office on previous Occasions, if

any

: I. The factory was visited by Regional

officer or his staff from MPCB

II. Visit of Regional Officer, MoEF is

awaited.

b. Date of site visit for this

monitoring report

: There were many routine visits from the

staff of MPCB and Factory inspectorate

(around 06 to 08 nos. per year)

1155.. Details of correspondence with Project

authorities for obtaining Action

plans/information on Status of

compliance to safeguards Other than

the routine letters for Logistic support

for site visits )

: Whatever information was asked by MPCB

is properly attended.

(The first monitoring report may

contain the details of all the Letters

issued so far, but the Later reports may

cover only the Letters issued

subsequently.)

: --

PART I

PROJECT DETAILS

Name & Location : DDaauunndd SSuuggaarr LLttdd

AAtt ppoosstt AAlleeggaaoonn,, TTaall –– DDaauunndd,, DDiisstt –– PPuunnee

0022111177--330055880011

Total no. Of workers to be

employed during the construction

phase.

: Peak: 280 Nos.

Average: 160 Nos.

Construction is now completed

Total Project cost : Rs. 117.82 Cr. only.

Project infrastructure

: Total Plot Area : 573804 Sq. m

Residential built up : 28442 Sq m

Commercial built up : 246928 Sq m

Total Construction area:2140 Sq. m

Water Requirement and Sources : Fresh 913 m3/day from river Bhima

Sewage generated : 74m3/day

Power : 1440 kWh/day

Gaseous emissions : ESP for SPM limit 50 mg/Nm3

Solid waste from :

Residential Complex:

1. Wet

2. Dry

IT Building:

In Future

1. Wet

2. Dry

:

:

:

:

12Kg/day

6 Kg/day

From Plant:

Distillery -

Incineration Boiler 40 TPH

Distillation residue 15 MT/M used in compost

Sugar & Cogeneration -

Used Spent oil - 857L/A Reuse in own boiler as

fuel,

Chemical Sludge -21.5MT/A used as soil

conditioner,

Fly/Boiler ash – 50 MT/M sale to brick

manufacturer

PART II

ENVIRONMENT MANAGEMENT PLAN

Air Pollution:

For distillery, there is no dedicated boiler.

Water Pollution:

Spent wash is treated with Bio-digester, followed by MEE, followed by incineration

boiler.

Lagoon is provided about 30 day’s capacity.

Digester is closed. The biogas is collected and used for sugar boiler.

Composting yard is provided as per CPCB /MPCB conditions.

Turning machine is procured, diesel driven.

The ready compost is lifted by desirous farmers everyday.

The sober & moderate streams of effluents are sent to sugar factory ETP for further

treatment, recycle, re-use and disposal.

Noise Pollution:

Machines are provided with sturdy foundation. There is no vibration and sound.

Trees are planted as barriers.

Acoustic enclosures provided for DG sets.

Vehicular traffic, alcohol tankers are encouraged only in the day-time.

No molasses is required to be brought from outside.

Roads are maintained leveled and smooth.

Solid Waste:

Distillation residue (@15 MTM) is generated & used in compost preparation permitted

30 MT/M, Used Spent oil - 857L/A Reuse in own boiler as fuel, Chemical Sludge -

21.5MT/A used as soil conditioner, Fly/Boiler ash – 50 MT/M sale to brick manufacturer

Odour:

Fermentation tank is closed.

Bio-digester is covered.

Bio-composting is maintained aerobic.

No solar evaporation ponds.

PART III

ALLOCATION MADE FOR ENVIRON-MENTAL MANAGEMENT PLANS

DURING CONSTRUCTION PHASE:

The construction phase is over. At that time, the environment was maintained properly

by spending appropriate funds. For current six month: NA

Sr.No. Parameter Total Cost

( in lakhs)

Expenditure

( in lakhs)

1 Water For Dust Suppression _ _

2 Site Sanitation _ _

3 Environmental Monitoring _ _

4 Disinfection _ _

5 Health Check Up _ _

Total Cost _ _

DURING OPERATIONAL PHASE:

Proper EMP are drafted and maintained by Environmental Cell. The recurring cost

@11.24 Cr is allocated for various environmental compliance & its operations. The cost

is utilized on the specified heads during last six months.