Contents Description Page DS Breaker (Front and Rear Views) 2 Procedure for Identifying Breaker Type 3 Ordering Instructions 3 Sample Order Form 3 Pole Units 4 Arc Chutes 8 Barriers 9 Main Disconnect Contact Assembly 10 Levering Mechanism 11 Mechanism and Related Parts 12 Control Components 14 Automatic Tripping Systems 17 Digitrip Rating Plugs 19 Current Sensors 20 DSL Current Limiting Breakers 21 Accessories and Other Parts 22 Recommended Spare Parts for Stock 24 Effective November 2010 Supersedes RP.22B.01.T.E Dated 01/00 Renewal Parts Data RP.22B.01.T.E Eaton DS and DSL Low Voltage Power Circuit Breaker Renewal Parts
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Eaton DS and DSL Low Voltage Power Circuit Breaker ... Breaker Renewal Parts 2 Renewal Parts Data RP.22B.01.T.E Effective November 2010 Eaton DS and DSL Low Voltage Power Circuit Breaker
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
PROCEDURE FORIDENTIFYING BREAKER TYPE
A breaker is identified by the data found on the nameplate.Shop Order or S.O. numbers were used to identifybreakers until September 1990. These S.O. numberswere usually seven characters constructed with twonumbers followed by a letter and then an additional fournumbers. Examples are:
24Y7859 80Y380027Y3838 81Y850028Y5868 82Y1260
After September 1990, DS breakers were identified usingthree unique numbers. One is the G.O. (general ordernumber), the second is a 10 character F.N. (featurenumber) and the third is a 20 character OPTION number.An example is:
G.O. CG12345F.N. 6616C31G02
Option Number: 10200 80700 00010 00000
Refer to Figure 2.1 for this type of nameplate.
ORDERING INSTRUCTIONS
1. Check the nameplate to identify the type ofbreaker you have. (If adding accessories oroptions to existing breakers, you must alsoprovide the information in the procedure listed tothe left.)
2. Identify the part(s) from the photos shown.
3. Determine the style number for the requiredparts.
4. Specify the quantity required.
5. Use the form below and order the parts from yourlocal Eaton distributor.
6. State the method of shipment.
------------------------------------------------------------------------------------------------------------------------------- -----------------------------DS BREAKER RENEWAL PARTS ORDER FORM
etaDnosreP tcatnoCsserddA dna emaN ynapmoCPurchase OrderMethod of ShipmentPhone Number
Shop Order
General Order Number Feature Number
Option Number
ztreHgnitaR pmA emarFepyT rekaerB
egatloV pirTegatloV rotoMegatloV lortnoC rekaerB
ECIRP TINUREBMUN ELYTSNOITPIRCSEDYTQMETI
REQUIRED INFORMATION
PARTS LIST
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
POLE UNITS
Type DS-206, DSL-206
Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.2 DS-206 Pole Unit Assembly Rear View
� Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wireleads (not shown). If adding shunt trip, or spring release to manual breakers; an auxiliary switch (page 16), and wiring guide kit(page 23) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breakershould be wired per the standard drawing 508B508 and indicate the change on the breaker nameplate.� The spring release kits include the motor cut-off switch and wiring.
DS/DSLexceptDS-840 DS-840
Fig. Style StyleDescription No. Voltage Number NumberShunt Trip 14.5 24 DC 1A33593G01 1A33593G31Assembly� 32 DC 1A33593G02 1A33593G32w/wires 48 DC 1A33593G03 1A33593G33
125 DC 1A33593G04 1A33593G34250 DC 1A33593G05 1A33593G35120 60HZ 1A33593G06 1A33593G36240 60HZ 1A33593G07 1A33593G37
For use 1A33593G08 1A33593G38withCapacitorTrip(125VDC)
Overcurrent 14.6 All 3752A04G01 3752A24G01Trip SwitchManual Reset(2 Cont. w/wires)
Overcurrent 14.6 All 3752A04G02 3752A24G02Trip SwitchManual Reset(3 Cont. w/wires)
Overcurrent 14.6 All 3752A04G03 3752A24G03Trip SwitchManual Reset(4 Cont. w/wires)
Overcurrent 14.6 48 DC 3752A04G04 3752A24G04Trip Switch 115 AC 3752A04G05 3752A24G05Electrical Reset 125 DC 3752A04G06 3752A24G06includes coil 230 AC 3752A04G07 3752A24G07(2 Cont. w/wires) 250 DC 3752A04G08 3752A24G08
Overcurrent 14.6 48 DC 3752A04G09 3752A24G09Trip Switch 115 AC 3752A04G10 3752A24G10Electrical Reset 125 DC 3752A04G11 3752A24G11includes coil 230 AC 3752A04G12 3752A24G12(3 Cont. w/wires) 250 DC 3752A04G13 3752A24G13
Spring Release 14.7 48 DC 1A33594G01 1A33594G31Assembly � � 125 DC 1A33594G02 1A33594G32w/wires 250 DC 1A33594G03 1A33594G33
� When adding an auxiliary switch, besure that the wiring guides are installed.There are three wiring guides and they arelocated as follows: one inside and oneoutside on the left side of the breaker, andone between the right side of the trip unitand the auxiliary switch. Refer to figures2.1 and 2.2. for location and to page 23 forstyle numbers. Additional secondarycontacts and covers may be required.Refer to figure 2.3 and page 23 for the stylenumber.
� For adding to breakers with existingrectangular auxiliary switches.
� Used for replacement only of existingrectangular auxiliary switches.
Contact Greenwood Power Circuit BreakerCenter - Greenwood, SC for these parts.
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
AUTOMATIC TRIPPING SYSTEMS
Figure 17.2Digitrip w/Rating Plug
Digitrip
Figure 17.1Auxiliary CT Mounting(for use with Digitrip Mounting)
Auxiliary CT MountingFigure Style
rebmuNrebmuNepyTw/Gnd 17.1 694C740G01
1.71dnG o/w 694C740G02w/Gnd for DS-632 only 17.1 694C740G05
w/o Gnd for DS-632 only 17.1 694C740G06
Digitrip (Figure 17.2)Trip Trip StyleUnit Functions Number500 LI No Longer500 LSI Available.500 LS Replace500 LIG With500 LSG Digitrip500 LSIG 510600 LI No Longer600 LSI Available.600 LS Replace600 LIG With600 LSG Digitrip600 LSIG 610700 LI No Longer700 LSI Available.700 LS Replace700 LIG With700 LSG Digitrip700 LSIG 810800 LI No Longer800 LSI Available.800 LS Replace800 LIG With800 LSG Digitrip800 LSIG 810 or 910510 LI 7829C05G01510 LSI 7829C05G02510 LS 7829C05G03510 LIG 7829C05G04510 LSG 7829C05G05510 LSIG 7829C05G06610 LI 7829C10G01610 LSI 7829C10G02610 LS 7829C10G03610 LIG 7829C10G04610 LSG 7829C10G05610 LSIG 7829C10G06810 LI 7829C08G01810 LSI 7829C08G02810 LS 7829C08G03810 LIG 7829C08G04810 LSG 7829C08G05810 LSIG 7829C08G06910 LI 7829C09G01910 LSI 7829C09G02910 LS 7829C09G03910 LIG 7829C09G04910 LSG 7829C09G05910 LSIG 7829C09G06
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
Figure 18.3Direct Trip Actuator (DTA)For use with Amptector I-A Trip System 6482C55G21For use with Digitrip Box 6482C55G28For use with Digitrip Mounting 6482C55G11
AUTOMATIC TRIPPING SYSTEMS
Figure 18.2Digitrip Mountingw/ATR and PT Module
Figure 18.1Digitrip Box(800 Box shown)
Potential Transformers(PT Module)
The Digitrip Box (figure 18.1) was used prior to June 1994 and onbreakers identified by style series 6616C _ _ G02. The DigitripMounting (figure 18.2) was used after June 1994 and is identifiedby breakers with style series 6616C _ _ G03. This series ofbreakers used the Digitrip 500, 600, 700, and 800 trip units. AfterAugust 1994, the Digitrip 510, 610, 810, and 910 trip units wereused and these breakers are identified by style series6616C _ _ G04.
630 800 50 Only 3D86734G44630 1250 50 Only 3D86734G45
1250 1600 50 Only 3D86734G461250 2000 50 Only 3D86734G47
Available as Renewal Part Only.
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
AUTOMATIC TRIPPING SYSTEMS
Figure 20.1DS-206 Sensor w/Spacer
Figure 20.2DS-632 Sensor
Figure 20.3DS-840 Sensor
Spacer - DS 206 only (Required 2/Sensor)
Current Sensors
Sensor Ampere Rating Breaker Types Breaker Frame Rating Style Number�100 All DS-206, all DS-416, and all DS-420 800 151D995G01150 All DS-206, all DS-416, and all DS-420 800 151D995G15200 All DS-206, all DS-416, and all DS-420 800 151D995G02300 All DS-206, all DS-416, and all DS-420 800 151D995G03400 All DS-206, all DS-416, and all DS-420 800 151D995G04600 All DS-206, all DS-416, and all DS-420 800 151D995G06800 All DS-206, all DS-416, and all DS-420 800 151D995G08
0061024-SD dna ,614-SD llA0021 151D995G120061024-SD dna ,614-SD llA0061 151D995G160002024-SD0002 151D995G200023236-SD0042 151D995G23�0023236-SD0042 151D995G24�0023236-SD0023 151D995G31�0023236-SD0023 151D995G32�0004048-SD0023 588C734G02�0004048-SD0004 588C734G010004058-SD0005 588C734G03�
DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) 794A965G01�
� These are replacements for sensors style 794A170G _ _ series, and are for phase or neutral use except as noted.� For neutral use only.� For phase use only.� For DS-840 only.� For use with forced air cooled.� Kit includes 2 spacers.
Refer to Instruction Book 33-790-1, Section 8, Table 4 for application of sensors.
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
� Includes 3 transformers.� Limiters are mounted on a separate fuse truck.
Refer to Instruction Book 33-790-1, Section 9, Table 5 for application of limiters.
Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
ACCESSORIES and OTHER PARTS
Figure 22.1Replacement Nameplate (DS-416 Shown)*
Figure 22.2DS Breaker Label KitStyle Number 8187A84G01
Figure 22.3DSL Breaker Label KitStyle Number 3831A07G01
* Silver polyester nameplates (original may have been metal). Metal nameplates were discontinued in 1997.� Each kit includes 84 fasteners in various sizes and quantities of the types shown in Figure 22.4.
Figure 22.4Fastener KitStyle Number 3586A86G01 �
Retaining Ring Std X Washer
Truarc Ring 'E' Ring
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
DS small frame, draw outDS small frame, fixedDS-632 draw outDS-632 fixedDS-840 draw out 1A33541G45DS-840 fixed 1A33541G46DSL small frame 1A33541G47DSL-420 1A33541G48DS-3200 fuse truck 1A33541G49DS-4000 fuse truck 1A33541G50
ACCESSORIES and OTHER PARTS
� Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers.� Includes escutcheon & rating lable.
* Silver polyester nameplates (original may have been metal), Metal nameplates were discontinued in 1997.
Figure StylerebmuNnoitacilppAesUrebmuNnoitpircseD
Replacement Nameplate 22.1 Used to replace the nameplates on the DS Dummy 9194D95H61 �* tuowarD SDrekaerb eht fo tnorf 9194D95H63 �
Secondary Disconnect 2.3 For supplying control power All Breakers 591C498G06ContactSecondary Disconnect 2.3 Covers top of secondary contacts All Breakers 503B569H01Contact CoverSecondary Disconnect 2.3 For replacing secondary dicsonnect mounting All Breakers 591C498G07Mounting Frame with frame, or for adding to breaker originally8 point contact block supplied without secondary contactsBreaker Front 2.1 Covers Front of Breaker 1A33541G41Covers � � 1A33541G42
1A33541G431A33541G44
Breaker Roller Kit 2.3 To roll the breaker in and out of the housing All Breakers 1A33578G01(double edge type) (Set of four)and Retaining Rings
048-SD tpecxe SD llAgniriw rof sediuG12
.
.22
tiK ediuG gniriW 1A33588G01DS-840 151D418G01All DSL Breakers 1A33589G01
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Renewal Parts Data RP.22B.01.T.EEffective November 2010
Eaton DS and DSL Low Voltage PowerCircuit Breaker Renewal Parts
EaToN CoRPoRaTioN www.eaton.com
RECOMMENDED SPARE PARTS FOR STOCK
The quantities listed are recommended for 5 breakers of the same rating. Items 8 -10 are only required for electrically operated breakers.The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers foryour application and forward to your local Eaton sales representative.
PowerChain Management is a registered trademark of Eaton Corporation .
All other trademarks are property of their respective owners .
The sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between the parties . This literature is not intended to and does not enlarge or add to any such contract . The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton .
NOWARRANTIES,EXPRESSEDORIMPLIED,INCLUDINGWARRANTIESOFFITNESSFORAPARTICULARPURPOSEORMERCHANTABILITY,ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE,AREMADEREGARDINGTHEINFORMATION,RECOMMENDATIONS,ANDDESCRIPTIONSCONTAINEDHEREIN. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or conse-quential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its cus-tomers resulting from the use of the information, recommendations and description contained herein .