Davies Supply Group Ltd. Calgary (800) 661-1346 Lethbridge (877) 595-7707 Saskatoon (877) 355-3377 (403) 244-2161 (403) 381-7707 (306) 933-2433 E2-1 Constant Pressure Pumping System 06/12/13 PENTEK INTELLIDRIVE™ Constant Pressure Control Center Maintains constant & consistent water pressure for residential well pump systems by automatically adjusting motor speeds to meet changes in water demand. Instantaneous feedback from an electronic pressure transducer instructs the drive to change the pump motor speed to maintain constant pressure. For use with both submersible and above ground well pumps Maintains constant water pressure, inside and outside, regardless of how many people or appliances are using water at the same time Fully programmable with 34 adjustable programming parameters Extends the life of the pump and motor by using "Soft Start / Coast to Stop" as well as eliminating frequent on/off pressure cycling Keypad with backlit LCD display has diagnostic and status indicators Ground detection detects and displays when there is a grounding problem and shuts down the system until problem is corrected EMI/RFI filters eliminate potential interference Removable / replaceable terminal blocks Warranty: 12 months from original installation or 18 months from manufacture Includes: Variable Frequency Drive with NEMA 3R outdoor enclosure, Transducer (1/4" thread size, 18 NPT type) & Transducer Cable (10') One #VFD-SGA Must be installed with each Intellidrive™ Controller to preserve the Drive's warranty. See next page for information. Motor Type HP Range Input Voltage Max Output Amps Enclosure Brand Part Number 2 Wire* 1 Phase 0.5 to 1 HP 190V to 265V 9.5A NEMA 3R Outdoor Pentek PID10 3 Wire* 1 Phase 7.5A 3 Phase 5A 2 Wire* 1 Phase 0.5 to 1.5 HP 11A Pentek 3 Wire* 1 Phase 0.5 to 2 HP 13.5A 3 Phase 8.5A 3 Phase 0.5 to 5 HP 18A Pentek PID50 PID20 * Select drive by Service Factor amps of pump motor Note: 2 Wire Applications Only Compatible with PENTEK brand 2-Wire Motors Pump Motor Input Output PENTEK Control 2 Wire 1 Phase 1 Phase Up to 1 HP 3 Wire 1 Phase 1 Phase Up to 2 HP 3 Wire 1 Phase 3 Phase Up to 5 HP Complete Product Range with 3 Models:
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PENTEK INTELLIDRIVE™ Constant Pressure Control Center Maintains constant & consistent water pressure for residential well
pump systems by automatically adjusting motor speeds to meet changes in water demand. Instantaneous feedback from an electronic pressure transducer instructs the drive to change the pump motor speed to maintain constant pressure.
For use with both submersible and above ground well pumps Maintains constant water pressure, inside and outside, regardless of
how many people or appliances are using water at the same time Fully programmable with 34 adjustable programming parameters Extends the life of the pump and motor by using "Soft Start / Coast to
Stop" as well as eliminating frequent on/off pressure cycling Keypad with backlit LCD display has diagnostic and status indicators Ground detection detects and displays when there is a grounding
problem and shuts down the system until problem is corrected EMI/RFI filters eliminate potential interference Removable / replaceable terminal blocks Warranty: 12 months from original installation or 18 months from
manufacture Includes: Variable Frequency Drive with NEMA 3R outdoor
Storage tank not included. 200, 300 & 600 gallon poly tanks available. See "Water Storage Tanks"
in section F for more information. Call Davies, we can size a package for each
specific application!
E2-2
Constant Pressure Pumping System
06/12/13
Will alternate pumps that are connected to the Pentek Intellidrive™ Controller
Designed to equalize wear on the pumps by alternating two Pentek Intellidrive VFD's every 24 hours. This panel alternates which pump is the lead and lag in a duplex system. It can also be used independently of the lead/lag function.
Alternate / Off Switch Indicators: Power On, Pump 1 Enabled & Pump 2 Enabled Connection: 4 Terminal Blocks to connect VFD's - Use 18 AWG
Wire
PENTEK INTELLIDRIVE™ Surge Protection Kit
Line Side Part Number
Service Wiring Peak Surge Current MCOV UL 1449, 3rd Ed,
V.P.R. Short Circuit Rating
EL 1449, 3rd Ed. In V.P.R.
Two Power Cords + Ground
72,000A/Phase 36,000A/Mode
130/260V 500 L-G, 900V L-L
10,000A 10,000A
Load Side
Service Wiring Peak Surge Current MCOV
Three Power Cords + Ground 75,000A 320V
VFD-SGA
One #VFD-SGA Must be installed with each Intellidrive™ Controller to preserve the Drive's warranty.
Line & Load side surge protection for use with any 230 Volt Pentek Drive
Line side arrester installed in the circuit breaker. Load side installed on the drive output.
Compact size to fit most applications and parallel connection for easy installation
Diagnostic LEDs to indicate system power and surge protection Weatherproof design allows for use in most environments Service Voltage: 240VAC (line side); 240VAC (load side) Auto reset to handle multiple surges
PENTEK INTELLIDRIVE™ Alternating Control Panel
Rated Volts, Hz Cord Enclosure H x W x D Weight Part Number
120 VAC, 50/60 6' NEMA 1 5.375" x 3.25" x 1.625" 1 lbs VFD-ALT
Constant Pressure Pump Package Pump Package for drip tank, cistern, reservoir and well applications
Not all package contents are
pictured
Application Part Number
Typical Application: Designed for rural low pressure water distribution systems
PENTEK PPC3 / PPC5 Variable Frequency Drive Series
PENTEK Pump Controllers innovative pumping solutions for maximizing pump functionality, optimizing pump system design and reducing operating energy costs
PENTEK PPC's can be used on all centrifugal
motor-driven pumps including close-coupled motor drive, frame mount, submersible and lineshaft turbine pumps, in a wide range of applications
PPC Features
The PENTEK PPC3 and PPC5 Pump Controllers are programmed with the PENTEK Assistant and pre-jumpered, providing ease of setup for constant pressure applications. The PENTEK Assistant defaults to pre-defined parameters and prompts the user for application-specific information. The 'Help' key activates parameter descriptions, providing easy reference to the programming guide.
PENTEK Assistant Guides the user through the setup process for constant pressure
applications, taking less than 2 minutes to program; allows for local or remote operation
Includes Macros for both submersible and above-ground pump applications
System harmonics evaluation process
Additional Application Functions Auto-Restart Functionality - re-starts pump after power loss Easily configured for constant flow applications by adjusting 2 additional
menu parameters Multiple System Setpoints or Operating Condition - includes 2
independent process control setpoints to allow operation under a second process
Time function supports 2 daily and weekly START/STOP/BOOST times
Process Benefits
Variable Speed Control Meets Requirements of process control with constant pressure at variable
flow conditions or constant flow at variable pressure conditions Reduced Energy Costs Calculated energy savings online using BEC2 software at www.bec2.net Pump Protection From loss of prime, dead head and blocked suction
Motor Protection From ground fault, short circuit, phase loss and imbalance, overload,
undervoltage and overvoltage System Protection (PPC3 only) From harmonics, featuring an input choke that exceeds the performance
of a fixed 5% impedance line reactor Phase Conversion The PPC5 will convert 1-phase power into 3-phase power, allowing the
use of a 3-phase motor The PPC3 is available in both 1 & 3 phase models
PPC3/PPC5 Comparison
Features PPC3 PPC5
HP Rating 1-30 1/2-200
Voltages 230, 460 230, 460, 575
Frequency 50/60 Hz 50/60 Hz
Floating Choke No Yes
Harmonic Signature Good Best
No. of Relays 1 3 (ext. to 6 available)
Digital Input 2 6
Multiple Pump Capable No Yes
Mod. Bus No Yes
Enclosure Type NEMA 1 NEMA 1, 12
The output current (or amps) of the PPC must be greater than or equal to the maximum rated motor current
The new VARIOspeed series of constant pressure controls offered by SJE-Rhombus are an economical, pre-engineered solution for variable speed pumping applications, including: Submersible Deep Well Pumps Booster Pumps Irrigation Pumps Easy Setup and Operation Energy Saving Phase Conversion VARIOspeed VFD can be used in application where three phase power is not available. The drive will convert 240V, single phase power into 240V, three phase power. A three phase motor must be used in all cases Thrust Bearing Control Motor Protection Output phase loss, ground fault, motor overload, motor over temperature Drive Protection Over voltage, input phase imbalance, under voltage, short circuit Automatic System Restart VARIOspeed VFD can be configured to automatically restart in Auto Mode after power loss, power spikes, brown outs and dry well conditions
Available HP Range (208-240V) 1.5 HP-20HP (480V) 7.5HP-20HP Models available for single phase or three phase supply
voltage Energy optomization control Enclosure Style VARIOspeed N1 - NEMA 1 indoor enclosure VARIOspeed 3R - NEMA 3R indoor/outdoor enclosure
(included pump circuit breaker & fan and thermostat on 7.5 - 20HP models)
Controls PID control Adjustable electronic overload Auto start on pressure drop (adjustable) Auto stop on low Hz (No-Flow - sleep mode) saves energy and
protects the pump Display 4 line / 20 character back-lit LCD display is easy to read Rotary / push button for quick menu navigation and
programming Green LED run indicator Red LED fault indicator Off/Auto selector switch Pressure Transducer 0-200 PSI, NEMA 4X rated, stainless steel, 1/4" NPT
connection, 20 ft. shield cable Experience the VARIOspeed Advantage! Parameters are pre-programmed at the factory Quick installation, simple start-up 100% factory-tested Low Pressure alarm (pipe burst or run dry protection) High Pressure protection System Fail log Includes pressure transducer UL/cUL listed 5 year limited warranty 1 year limited warranty on transducer
NOTE: HP rating is based on standard NEMA b 4-pole motor (used for indication only, use nameplate FLA for sizing). The output voltage of the VFD cannot exceed the incoming voltage. Example: 208V in, 208V out (max).
VARIOSPEED® 3R Control Panel
Description Model Output Amp HP Input Phase Output Phase Ship Weight Part Number
NOTE: HP rating is based on standard NEMA b 4-pole motor (used for indication only, use nameplate FLA for sizing). The output voltage of the VFD cannot exceed the incoming voltage. Example: 208V in, 208V out (max).
LINE/LOAD REACTORS (indoor/outdoor rated. Supplied separately) Line/Load Reactors Use with Model Dimensions (in.) Electrical Data Ship Weight Part Number
Residential Water Systems City like water pressure Smaller tank saves space Landscape Irrigation Systems Even distribution of water in zones Eliminates need for separate system
Water Treatment Systems More efficient back flushing eliminates need for multiple pumps Geothermal Systems
Applications
What is SubDrive? SubDrive is Franklin Electric's Family of constant pressure controllers which includes SubDrive75, SubDrive100, SubDrive150 & SubDrive300 covering a range from 1/2 to 5 HP. SubDrive controllers are designed to provide constant pressure for three phase, three wire systems by continually monitoring and adjusting the pump speed to meet water supply demands. SubDrives also eliminate pressure cycling during long-running applications such as landscape irrigation and geothermal heat pump operation. All in all, SubDrives combine reliability and state-of-the art technology to provide well owners with a premium water system.
What is MonoDrive? MonoDrive and MonoDriveXT are designed to provide constant pressure for single phase, three wire systems - even those already in place. That means you can have constant pressure just by replacing a three wire control box!
MonoDrive - Constant Pressure Controller Provides constant water pressure through variable speed control and
eliminates pressure cycling by adjusting pump performance to meet water demand
For single phase, 3 wire submersible pumps Designed to convert a conventional 1/2, 3/4 or 1 HP pump system to a
variable speed constant pressure system by simply replacing the pressure switch & installing this controller. No need to pull your existing single phase pump.
Constant pressure setting range of 25-80psi Water faucets can be installed between wellhead and controller Dimensions: 16.5" x 12.375" x 9" Built-in diagnostics and system protection
Input (From Power Source) Output (To Motor) Min Tank Size
Use With Enclosure Brand Part
Number Voltage Frequency Max Amps Frequency Max Amps
230 V (Single Phase)
60 Hz 5.7 A @ 1/2HP 8.7 A @ 3/4HP
11 A @ 1HP
Variable (30-60 Hz)
4.0 A @ 1/2HP 6.6 A @ 3/4HP 9.0 A @ 1HP
2 gallon (less than 12GPM)
or 4 gallon (12GPM or higher) OR larger tanks already in
place
1/2, 3/4 or 1 HP Pump
Mounted to a 1/2, 3/4 or 1
HP, 230 VAC,
1 Phase Motor
NEMA 1 (Indoors)
Franklin Electric
587-0203-110
NEMA 4 (Outdoors)
Franklin Electric
587-0203-114
MonoDriveXT - Constant Pressure Controller Provides constant water pressure through variable speed control and
eliminates pressure cycling by adjusting pump performance to meet water demand
For single phase, 3 wire submersible pumps Designed to convert a conventional 1.5 or 2 HP pump system to a
variable speed constant pressure system by simply replacing the pressure switch & installing this controller. No need to pull your existing single phase pump.
Constant pressure setting range of 25-80psi Water faucets can be installed between wellhead and controller NEMA 1 Dimensions: 16.5" x 12.375" x 9" NEMA 4 Dimensions: 17.5" x 16.375" x 11.375" Built-in diagnostics and system protection
Input (From Power Source) Output (To Motor) Min Tank Size
Use With Enclosure Brand Part
Number Voltage Frequency Max Amps Frequency Max Amps
230 V (Single Phase)
60 Hz 13 A @ 1.5HP 16 A @ 2HP
Variable (30-60 Hz)
10 A @ 1.5HP 12 A @ 2HP
2 gallon (less than 12GPM)
or 4 gallon (12GPM or higher) OR larger tanks already in
Constant Pressure Pump Package Pump Packages for drip tank, cistern, reservoir and well applications
Not all package contents are pictured
Application Part Number
Typical Application: Designed for rural low pressure water distribution systems
MONOPACK2
Storage tank not included. 200, 300 & 600 gallon poly tanks available. See "Water Storage Tanks"
in section F for more information. Call Davies, we can size a package for each
specific application!
Inline CP - Motor, Pump, Drive & Pressure Switch In One Package All in one package makes installing a constant pressure system easy
for booster pump or flooded suction applications Three phase pump & motor performance using single phase input Small & compact design NEMA 4 electronics enclosure Multiple mounting configurations 1 1/4" NPT inlet & outlet Built-in diagnostics and system protection Ideal for new package installation
Flow Range
Product Power Rating
Min Incoming Pressure
Incoming Voltage
Pressure Adjustment
Range Frequency
Max Amps
Max Incremental Pressure Boost
Brand Part
Number
Up to 35 GPM
1.2 HP 3-5psi 230 VAC
Single Phase 25-80psi 60Hz 12 A 60psi Little Giant 90411101
SubDrive Constant Pressure Controllers Provides constant water pressure through variable speed control and eliminates pressure cycling by adjusting pump
performance to meet water demand Three phase pump & motor performance using single phase input Constant pressure setting range of 25-80psi Water faucets can be installed between wellhead and controller Built-in diagnostics and system protection NEMA 1 Dimensions: 16.5" x 12.375" x 9" NEMA 4 Dimensions: 17.5" x 16.375" x 11.375" (except SubDrive300: 19.875" x 17.5" x 14.25") Ideal for new package installation
Input (From Power Source) Output (To Motor) Min Tank Size Use With Enclosure Brand
Part Number Voltage Frequency Max Amps Frequency Max Amps
SubDrive 75
230 V (Single Phase)
60 Hz 11 A Variable (30-80 Hz) 5.9 A
2 gallon (less than 12GPM) or 4 gallon (12GPM or higher)
OR larger tanks already in place
3/4, 1 or 1.5 HP Pump
Mounted to a 1.5 HP,
230 VAC, 3 Phase Motor
NEMA 1 (Indoors)
Franklin Electric
587-0203-380
NEMA 4 (Outdoors)
587-0203-384
SubDrive 100
230 V (Single Phase)
60 Hz 19 A Variable
(30-80 Hz) 8.1 A
2 gallon (less than 12GPM) or 4 gallon (12GPM or higher)
OR larger tanks already in place
1, 1.5 or 2 HP Pump
Mounted to a 2 HP,
230 VAC, 3 Phase Motor
NEMA 1 (Indoors)
Franklin Electric
587-0204-100
NEMA 4 (Outdoors)
587-0204-104
SubDrive 150
230 V (Single Phase)
60 Hz 23 A Variable (30-80 Hz) 10.9 A
4 gallon (less than 12GPM) or 8 gallon (12GPM or higher)
OR larger tanks already in place
1.5, 2 or 3 HP Pump
Mounted to a 3 HP,
230 VAC, 3 Phase Motor
NEMA 1 (Indoors)
Franklin Electric
587-0204-150
NEMA 4 (Outdoors)
587-0204-154
SubDrive 300
230 V (Single Phase)
60 Hz 36 A Variable
(30-80 Hz) 17.8 A
8 gallon (less than 12GPM) or 20
gallon (12GPM or higher) OR larger tanks already in
Input (From Power Source) Output (To Motor) Min Tank Size Use With Enclosure Brand
Part Number Voltage Frequency Max Amps Frequency Max Amps
230 V (Single Phase)
60 Hz <12 A Variable
(30-60 Hz)
6.0 A @ 1/2HP 8.0 A @ 3/4HP 9.8 A @ 1HP
2 gallon (less than 12GPM) or
4 gallon (12GPM or higher) OR larger tanks
already in place
1/2, 3/4 or 1 HP Pump
Mounted to a 1/2, 3/4 or
1 HP, 230 VAC,
1 Phase Motor
NEMA 3R (Outdoors)
Franklin Electric
587-0203-223
Provides constant water pressure through variable speed control and eliminates pressure cycling by adjusting pump performance to meet water demand
For single phase, 2 wire submersible pumps Designed to convert a conventional 1/2, 3/4 or 1 HP pump system to a
variable speed constant pressure system by simply replacing the pres-sure switch & installing this controller
Maximum pump output is similar to the performance achieved using a conventional pressure switch. Therefore, the pump selection criteria are the same as if a pressure switch were used.
Constant pressure setting range of 25-80psi Water faucets can be installed between wellhead and controller Dimensions: 12.25" x 16.5" x 9" Built-in diagnostics and system protection
Allows a water system to alternate between two parallel pumps controlled by separate SubDrives
Push-button design to select switching interval, 1-24 hours or manual Safe operation using a 120VAC/12VAC outdoor rating and low
voltage wiring connection Fail Safe Design: System still produces water if Alternator is taken
offline NEMA 4 enclosure Applications: schools, restaurants, hospitals, carwashes, small
municipal water systems
SubDrive /Monodrive - Duplex Alternator
Power Source to Indoor/Outdoor Transformer
Power to Controller Pressure Adjustment Range
Brand Part
Number Voltage Frequency Voltage Frequency Power
115 VAC 60 Hz 12 VAC 60 Hz 1.4 Watts 25-80psi Franklin Electric
Manifold Installation Assembly Kit (Tank sold separately)
DRIVEPK
Pressure Sensor Kit
Kit Includes Part Number
Pressure sensor, pressure sensor boot, small screwdriver with Allen wrench and a 10' cable
223995901
Replacement Sensor for all MonoDrive and SubDrive models Pressure Adjustment Range: 25-80psi (factory set at 50psi)
Manifold & Bracket - Stainless Steel Manifold tapped with two 1", two 3/4" and one 1/4" threads 1" ports can be bushed down to match your tank and transducer 3/4" ports accommodate a relief valve and a hose bib, with a 1/4"
FPT port for a 2" or 2 1/2" dial, 1/4" centre back mount gauge Bracket allows for manifold to be secured to the brackets with "U"
bolts and a small pressure tank inserted to the manifold. Interchangeable bracket allows for two different mounting options
Description Part Number
Manifold - 1 1/4" MPT x 1" FPT line connections. 11" long 07M125SS
Bracket - kit for 1 1/4" manifold, steel with black powder coat finish, lag screws, "U" bolts, nylon lock nuts, and plastic end caps.
07M125MB
Manifold - 2" MPT x 1 1/2 FPT in-line connections, 13-3/4" long 07M200SS
Bracket - kit for 2" manifold, steel with black powder coat finish, lag screws, "U" bolts, nylon lock nuts, and plastic end caps.