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E- Fuel Supply & Fuel Switching Purchasing NG

Apr 10, 2018

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    Fuel Supply & Fuel SwitchingPurchasing Natural Gas

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM

    EE -- 11

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    Fuel Types

    Fuel Types

    Natural Gas

    #2 Fuel Oil #6 Fuel Oil

    Coal

    Propane

    Etc.

    HIGHER HEATING VALUE VS. LOWER HEATING VALUE HHV

    LHV

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM

    EE -- 22

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    Energy Sources

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 33

    Natural Gas1. Major source of thermal energy

    2. Good efficiency3. Clean burning

    Electricity1. Very clean to use

    2. Normally very efficient source3. More expensive than gas (normally)

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    Energy Sources (cont.)

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 44

    Fuel # 21. Light distillate fuel oil

    2. Relatively price stable & storable

    3. Good standby fuel source

    4. Good primary when gas not available and/or expensive

    Fuel # 61. Viscous & hard to handle

    2. Relatively inexpensive & storable

    3. Limited usage but may grow

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    Energy Sources (cont.)

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 55

    LPG1. Gas, when burned, similar to NG.

    2. Storable, so potential as a stand by3. Limited usage in industry

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    FUEL SUPPLY AND FUEL SWITCHING

    Comparison of fuel costsPurchase price

    Efficiency

    Other considerationscontingency planning

    stand by fuels

    Curtailments

    Env. Impacts

    RULES & REGSHealth & Safety

    Law # 4 for 1994

    EIA

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 66

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    ENERGY CONVERSION FACTORS

    In order to communicate energy engineering goals and to

    analyse the literature in the field it is important to understand the

    conversion factors used in energy engineering and how they are

    applied.

    Each fuel has a heating value, expressed in terms of Joules (J)

    Table I - I illustrates heating values of various fuels. To compare

    efficiencies of various fuels, it is best to convert fuel usage in

    terms of Joules. Tables 1-2a; I -2b illustrate conversions and

    prefixes used in energy engineering calculations.

    The chemical energy stored in fuel is sometimes expressed as

    Higher Heating Value (HHV) or Lower Heating Value (LHV).

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 77

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    All fuels contain energy, to harness this energy the fuelmust undergo a chemical reaction

    Heating value of a fuel ( Calorific Value ) is the measure of

    the amount of heat liberated during combustion

    Heating value depends on the fuel specific chemicalcomposition

    Heating values are measured in kJ/kg (Btu/Ib) for liquid

    fuels and in kJ/m3 (Btu/ft3 ) for gaseous fuels, where

    reference conditions ( P, T ) should be stated.

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    Combustion of Methane Example

    CH4 + 2 O2 CO2 + 2 H2O

    During combustion Oxygen combines with carbon, forming CO2 and withhydrogen forming H2O, CO2 is at gaseous state at ambient temperature andpressure, while H2O may leave the combustion device in a vapor formtaking the Heat of Vaporization out.

    LHV = HHV heat of vaporization of H2O

    16 kg (CH4 )+ 64 kg (O2) = 44 kg (CO2 ) + 36 kg (H2O)

    1 Kg (CH4 )+ 4 kg (O2) = 2.74 kg (CO2 ) + 2.25 kg (H2O)

    Density of Methane 0.679 kg / m3,

    0.679 kg/m3 (CH4 ) 1.525 kg/m3 (H2O)

    LHV = 37700 (2465.3 kJ/kg) x 1.525 = 33940 kJ/m3

    LHV / HHV = 0.9002

    Generally for Gaseous fuels LHV / HHV = 0.90 For liquid fuels LHV / HHV = 0.94

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    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 88

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    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 99

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    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 1010

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    The higher heating value is obtained by burning a small sample

    of fuel in an oxygen environment and recording the heattransferred to the water sample surrounding it. This test includes

    the latent heat of vaporization of the condensed vapour.

    The lower heating value subtracts the latent heat of vaporization

    since this energy is usually unavailable in practice.

    European countries usually use lower heating values for fuels

    while in the United States higher heating values are used. Thus

    a heating device tested in Europe will be approximately 10%

    more efficient than if tested in the United States due to thestandard in heating values assumed.

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1111

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    HHV vs. LHV

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1212

    Combustion equation for NG

    CH4 + 2 O2 CO2 + 2 H2O

    Dew point } 80C, thus some heat loss

    HHV is the heat developed when this chemistry

    (combustion) occurs; this is about 37257 kJ/m3

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    Example 1

    The supply of fuel oil is projected at 11.5 million

    barrels per day (1 barrel = 159L) What is the supply in

    Joules per year, assuming an average fuel oil value of39,000 kJ/L?

    Answer

    Fuel supply= {39000 kJ/L}*{11.5x106 barrel/day}*{159

    L/barrel}*{365 day/yr} = 2.603 x 1016 kJ/yr

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1313

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    Example 2

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1414

    The warehouse of a plant is required to be minimally heated

    at night. Two methods of heating are being considered. One

    method is electric heaters. The second is to operate the oil-fired boiler (using No.2 fuel oil) which keeps the radiators

    warm all night. Electricity cost, excluding demand charges,

    is 0.1535 LE per kilowatt hour; No 2 fuel oil costs 0.4 LE per

    liter. Assume the boiler is 70% efficient and exclude the

    costs of running pumps and fans to distribute heat. What isthe relative cost to heat the building using electricity or the

    oil-fired boiler?

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    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1515

    Answer

    To compare fuel costs, a common base of LE per kJ will be used.

    Electricity Cost 1 kWh=3.6MJ

    Cost = {1 kWh/3.6 MJ} * {0.1535 LE/kWh} = 0.0426 LE/MJ

    No 2 Fuel oil cost

    Heating value of no 2 fuel oil = 39,018 kJ/liter

    Cost = {0.4 LE/liter} * {L/39,018 kJ} * {1/0.7} * {1000 kJ/MJ} = 0.014 LE/MJ

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    FUNDAMENTAL REVIEW

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 1616

    For a large boiler, you have the choice of the

    following energy sources. Calculate the "delivered

    cost" per MJ for each.

    a) Natural Gas 0.141 LE/m3 efficiency = 80%

    b) #2 Fuel Oil 0.4 LE/L efficiency = 78%

    c) Electricity 0.1535 LE/kWh efficiency = 99%

    Discuss HHV vs. LHV and what impact condensing

    technologies might have on their use.

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    Fuel Distribution and Cost InEgypt

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 1717

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    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 1818

    Distribution and Sale ofNatural Gas

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    Local distribution companies (LDCs) are responsible for building and operating the gas distribution network in defined geographic

    areas and selling gas to local end-users

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 1919

    GASCO

    EGPC

    GASCO

    Industrial

    Electric Power Stations

    Commercial

    Residential

    Industrial

    Electric Power Stations

    Commercial

    Residential

    END-USERS

    City Gas (Suez, Red Sea, South Sinai)

    Egypt Gas (Monofia, Gharbia,

    Dakahlia, Qalubia)

    Fayoum Gas (Fayoum)

    National Gas (Sharkiya)

    Nile Valley Gas (UpperEgypt)

    Nat Gas (Beheira, Borg El-Arab, 6th

    of October City, Greater Cairo)

    REPCO Gas (Damietta)

    TownGas (Alexandria, Greater

    Cairo, Ismailia, andPort Said)

    NATURAL GAS LDCs

    City Gas (Suez, Red Sea, South Sinai)

    Egypt Gas (Monofia, Gharbia,

    Dakahlia, Qalubia)

    Fayoum Gas (Fayoum)

    National Gas (Sharkiya)

    Nile Valley Gas (UpperEgypt)

    Nat Gas (Beheira, Borg El-Arab, 6th

    of October City, Greater Cairo)

    REPCO Gas (Damietta)

    TownGas

    Cairo, Ismailia, andPort Said)

    NATURAL GAS LDCs

    EGAS

    Build and operate concessionagreements between

    EGPC/EGAS and the LDCs

    Activities that help

    supply gas to the grid

    Transportation of gas

    to LDCs anddelivery of

    gas to some large end-

    users that are not in an

    LDCs service territory

    Delivery of gas to end-users

    Notes: 1) Existing concession agreements with LDCs are with EGPC. All new agreements will be with EGAS

    2) Egypt and Town Gas are either whollyor partially-owned by the government

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    Price of Natural Gas for Local End-Users

    Current natural gas prices were established in 1998 and differ by end-usercategory as follows:

    Industrial and power sector customers pay a flat rate price for gas ofEgyptian Pounds (LE) 0.141 per cubic meter (m3)

    The price that commercial and residential customers pay varies accordingto their monthly consumption of gas :

    0 to 30 m 3/month: LE 0.10/m3

    31 to 60 m 3/month: LE 0.20/m3

    >60 m 3/month: LE 0.30/m3

    Commercial and residential end-users also pay added charges for meterreading and local taxes that can be as much as 10% of their stated price

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE-- 2020

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    Fuel End-Use Prices Compared to NG

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 2121

    Price in

    (LE/MBTU)

    Price in

    (LE/GJ)

    Local PriceFuel

    4.24.0( 9.4 )

    0.141 LE/m3 (Ind.)(0.33 LE/m3) (Res & Com.)

    Natural Gas

    4.94.7185 LE/tonMazout

    (fuel oil #6)

    7.16.8320 LE/ton*LPG

    10.910.4460 LE/tonSolar

    (fuel oil #2)

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    Conversion to MBTU (Example Calculation)

    Key Inputs for Converting to MBTU Price of fuel (LE/m3, LE/ton, etc.)

    Heating value and density of the different fuels

    Natural Gas Cost in MBTU Step 1: 0.141 LE/m3 0.036 GJ/m3 = 4.0 LE/GJ

    Step 2: 4.0 LE/GJ * 1.06 GJ/MBTU = 4.2 LE/MBTU

    Solar Cost in MBTU Step 1: 463 LE/ton (44,633 kJ/kg * (1000/106) = 10.4 LE/GJ

    10.4 LE/GJ * 1.06 GJ/MBTU = 10.9 LE/MBTU

    AEE/ Certified Energy Manager CEMAEE/ Certified Energy Manager CEM EE -- 2222

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