W1063EN2 DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden Telephone +46 455 30 60 00 Fax +46 455 30 60 30
W1063EN2
DYNAPACCP 132
WORKSHOP MANUALTRACTION, DRAIN, STEERING
AND BRAKE SYSTEM
Svedala Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden
Telephone +46 455 30 60 00Fax +46 455 30 60 30
19ILF015WO1
Reservation for alterations.Printed in Sweden
Workshop InstructionsCP 132
Hydraulic Circuit DiagramsW1063EN2, September 2000
These instructions apply from:CA 132 PIN (S/N) *21620331*
These Workshop Instructions for the CP 132 Pneumatic Tire Roller show the hydraulic components, hosing and hydraulic circuit diagrams
for the four different systems; traction, drain, steering and brakes.The opening and working pressures of the various systems are also stated
(however the working pressures may vary depending of working conditions),together with simple definitions of the hydraulic symbols.
2 CP 132 W1063EN2
CONTENTS
Pressure settings ........................................................ 3Conversion MPa/bar/psi & litre/gallons ...................... 3Graphic symbols for fluid power diagram ................... 4Traction system ...........................................................6Drain system ..............................................................10Steering system .........................................................11Brake system .............................................................13
WARNING
WARNING - Personal safety may beinvolved.
3CP 132 W1063EN2
DO NOT CHANGE ANY PRESSURE SETTING INTHE HYDRAULIC SYSTEMS.TO AVOID PERSONAL INJURIES, ALL PRESSURESETTINGS MUST FOLLOW DYNAPAC SPECIFICA-TION. ALL ADJUSTMENTS MUST BE CARRIEDOUT BY QUALIFIED PERSONNEL ONLY.
Pressure settings, new components, all values ±10%at operating temperature and higher than 1500 rpm:
PRESSURE SETTINGS
WARNING
Charge reliefwith forward & reverse leverin neutral ........................................2.0 MPa (290 psi)with forward & reverse leverin stroke ........................................1.8 MPa (260 psi)
Forward & reverse relief(above charge pressure) ..............45 MPa (6500 psi)
Normal working pressure(depending on rollingresistance) .................... 10-18 MPa (1400-2600 psi)
Relief pressure(to be measured in the excessend stroke) ...................................14 MPa (2000 psi)
Normal working pressure(depending on workingcondition) ......................... 8-12 MPa (1100-1700 psi)
Release pressure(fully released) ...............................1.5 MPa (200 psi)
Hydraulic tank volume: 75 litre.Hydraulic system volume: 100 litre.
Traction System
Steering system
Brake system
Conversion valuesConvert from into Multiply by
MPa bar 10MPa psi 145.04litre gal (U.S.) 0.264
4 CP 132 W1063EN2
GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM
Enclosure for functions or comp. assembled in one unit
Line connection
Restriction
Flexible pipe, hose
Regulation, variability
Rotating shaft
General control symbol
Manual control: Lever
Mechanical control: Spring
Electrical control: Solenoid, one winding
Pressure control: Indirect, pilot actuated
Non-return valve
Shuttle valve
Plugged take-off
Filter or strainer
5CP 132 W1063EN2
Cooler
Pressure switch
Shut-off, cock
Valves
Flow paths
Cylinder
Reservoir: Open to atmosphere
Hydraulic pump
Hydraulic motor
Cumbustion engine
Transmission
Brake and gearbox
Steering wheel
Steering valvePR
L T
GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM, contd.
. . .
TRACTION SYSTEM FORWARD
CP 132DYNAPAC
High pressureLow pressureSuction LineCase drainCharge pressure
Accumulator Reservoar
TWO SPEED SYSTEM High Speed
High pressureLow pressureSuction LineCase drainCharge pressure
CP 132DYNAPAC
Speed Selector Valve
LOW SPEED
CP 132
DYNAPAC
0,5 L
Onlyforwarddirection
Accumulator Reservoar
Two speedselector valve
Brake Valve
Manuel pump forbrake release
50%
50%
50%
50%
LZ X B A
45
452 43
LZ X B A
1,81,8
0,2mpa
High pressureLow pressureCase drainCharge pressureTemp regulating fluid
6500 psi
6200 psi
260 psi
260 psi
290 psi
HIGH SPEED
CP 132
DYNAPAC
High pressureLow pressureCase drainCharge pressureSuction Line
0,5 LAccumulator Reservoar
100%100% Two speedselector valve
Brake Valve
Manuel pump forbrake release
LZ X B A LZ X B A
432
45
45
1,8 1,8
6500 psi
6200 psi
260 psi
260 psi
290 psi
DRAIN SYSTEM
CP 132DYNAPAC
High pressureLow pressureSuction LineCase drainCharge pressure
BY-PASS VALVE
STEERING SYSTEM Left Turn
CP 132DYNAPAC
High pressureLow pressureSuction LineCase drainCharge pressure
STEERING Stright Forward
CP 132
DYNAPAC
High pressureLow pressureSuction LineSteering signal
20
20
14
2000 psi
2800 psi
BRAKES RELEASED
CP 132DYNAPAC
High pressureLow pressureSuction LineCase drainCharge pressure
BRAKE SYSTEM Released
CP 132
DYNAPAC
High pressureLow pressureSuction LineCase drainCharge pressure
Brake ValveManuel pump forbrake release
2