Dynamics 440-M/B1 Dynamics 840-M/B1 · Never vacuum up flammable materi-als or liquids. OPERATING VACUUM CLEANER, BEFORE SWITCHING ON (Fig. 6) Before switching the vacuum cleaner
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Navodilo za uporabo ................... 62Uputstvo za rad ............................ 68Prevádzkový návod ..................... 74Provozní návod ............................ 80Instrukcja obsługi ........................ 86Kezelési utasítás .......................... 92
Instrucciones de manejo.......... 98Instruções de operação ......... 104Οδηγίες λειτουργίας ................ 110 116
Dynamics 440-M/B1Dynamics 840-M/B1
65319 - 010100
4
FOR YOUR OWNSAFETY
Before putting thecleaner into operation, besure to also read theenclosed operatinginstructions thoroughlyand keep them close athand for future reference.
The cleaner may only beused by persons trained inits use and expresslyauthorised to use it.
This cleaner is not suitablefor picking up health-
endangering dusts.
GENERAL
Operation of this cleaneris subject to theapplicable national
regulations.
In addition to theseoperating instructions andthe binding regulations on accidentpreventionapplicable in the countryof use, the generallyacknowledged technicalrules for safe and correctworking must also be
observed.
Any method of workendangering health or
safety is forbidden!
APPLIANCE PLUGSOCKET
Before connecting anyappliance to the applianceplug socket, the cleanermust always be
switched off.
CAUTION!The operatinginstructions and thesafety precautionscontained therein mustbe observed whenusing appliancesconnected to theappliance plug socketof the cleaner.
USING FOR THE FIRSTTIME
Before using the cleanerfor the first time, checkthat it is in a good andsafe condition.Plugs and connectors ofmains leads must be atleast splash water-proof.Check the mainsconnection and mains
plug.Inspect the mains lead atregular intervals fordamage or signs ofageing. Use the cleaneronlywhen the mains lead is ina good and safecondition.(Damaged mains leadspresent a danger ofelectric shocks!)
FIRE AND EXPLOSIONHAZARD
The following materialsmust not be picked upwith the cleaner:_ Hot materials (glowing
If appliances areconnected to theappliance plug socket,ensure that theseappliances are alsoswitched off when beingconnected to theappliance plug socket.
HEALTH-ENDANGERINGDUSTS *)
Use the cleaner only withan undamaged filter
element.*) For tested safety cleaners of dust clases L,M, H and B1, observe
the instructions in the operating manual.
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DURING OPERATION
Take care not to damagethe mains lead (e.g. bydriving over, pinching ordragging). Pull out themains plug only directly atthe plug, i.e. not by
pulling at the mains lead.
Before picking up liquids,the filter bag must beremoved and the functionof the float switchchecked.If foaming is observed,stop work immediately
and empty the tank.
MAINTENANCE ANDREPAIR
CAUTION!Before cleaning andservicing the cleaner,always remove themains plug.
Carry out onlymaintenance operationsdescribed in theseoperating instructions.Use only original Wap
spare parts.
Do not make anytechnical modifications tothe cleaner.CAUTION!Your safety could be
endangered as a result!
For all othermaintenance and repairwork, please contactthe Wap Servicedepartment or anauthorised specialistworkshop!
ELECTRICALEQUIPMENT
Check the rated voltageof the cleaner beforeconnecting it to the mainspower supply. Ensurethat the voltage specifiedon the rating platecorresponds to the local
mains voltage.
When connected to themains power supply witha mains lead of type H 07RN-F 3G 1.5 mm², thecleaner may also be usedoutdoors.When using an extensionlead or replacing themains lead, the lead typespecified by themanufacturer must alwaysbe used.
We recommend that thepower supply to thecleaner be connected viaan earth-leakage circuitbreaker which interruptsthe power supply either ifthe earth leakage currentexceeds 30 mA for 30ms, or it contains anearthing test currentcircuit.
When using an extensionlead, observe theminimum cross-sections ofthe leads:
Cable length Cross-section m mm² up to 20 1.5
20 to 50 2.5
Always arrange thecurrent-carrying parts(plug sockets, plugs andconnectors) and layextension leads so thatthe protection class of thecleaner is maintained.
CAUTION!Never spray the topsection of the cleanerwith water: Danger forpersons, danger of short
1 Cover2 Rating plate3 Inlet fitting4 Tank5 Tank lock6 Fixed castors7 Swivel castors with brake8 Chassis9 Handle10 Compressed-air connection11 Power cable12 Main switch13 Fault lamp14 Acoustic filter warning15 Connections for automatic
mode
APPLICATION
The Dynamics 440 S/840-M/B1 isan industrial vacuum cleaner ofusage class M and is thus suitablewhen used properly for vacuumingup dry, non-flammable dusts witha lower toxic limit > 0.1 mg/m3.
The safety vacuum cleaner is alsoapproved for picking up dry,flammable dusts in explosionclasses St1, St2 and St3 in zone 11(Model 1).
The safety vacuum cleaner is notsuitable for picking up andremoving explosive substances orother substances or liquids of thesame nature within the meaningof §1 of the Explosive SubstancesAct, or mixtures of flammable dustand liquids.
CAUTION!The vacuum cleaner must not beset up in gas explosion hazardareas (e.g. paint shops).
USE AS AN INDUSTRIALVACUUM CLEANER(Switch position I or II)
The safety vacuum cleaner issuitable for picking up dry,flammable dusts in Zone 11 (seeElexV, § 2(4)), but is not approvedfor removing dust from machiningequipment.
Only use the approved accessorieswith a bleeder resistor of max. 1 MΩ!
USE AS A DUST REMOVER(Switch position A)
The safety vacuum cleaner issuitable for removing dry, flammabledusts in zone 11 (see ElexV, § 2(4)),on condition that the possibility ofeffective ignition sources beingpicked up is absolutely precluded.
Use conductive suction devices.Machining equipment must beelectrostatically earthed.
INSPECTIONS AND APPROVALS
Electrotechnically tested by theGerman SLG.Based on the test in accordancewith EN 60335-1 / EN 60335-2-69,the vacuum cleaner is suitable forincreased loading duringcommercial use.
At a filter surface load ≤ 200 m3 xm-2 x h-1 the vacuum cleaner has apermeability of < 0.5 % and thuscorresponds to the usage class„M“ due to its other equipment.
The filter paper of the filter cartridgehas been tested by the German BIAas per ZH 1/487, Para. 2. The meanpermeability is certainly less than 0.1% at a velocity in blower stream of0.05 m/sec.
Electrotechnical tests must beconducted as per VDE 0105 inaccordance with the regulations ofthe German Accident PreventionRegulation (VBG4) and as per DINVDE 0701 Parts 1 and 3. Thesetests are required in accordancewith DIN VDE 0702 at regularintervals and following servicing orchanges.
USE/OPERATION
PREPARING THE VACUUMCLEANER, MOUNTING THEHANDLE
Pull mains plug. Release the quick-lock screw
(1) of vacuum cleaner rearpanel by turning 90° (Fig. 2).
Tilt back vacuum cleaner rearpanel (2) and unhook (Fig. 3).
Push the handle (3) into theholes provided.
Push on washers (4), screw onthe nuts (5) and tighten them(Fig. 4).
Hook in vacuum-cleaner rearpanel (2) and tilt forward (Fig. 3).
Lock vacuum-cleaner rearpanel by pressing in quick-lockscrew (1) (Fig. 2).
SETTING UP VACUUM CLEANER
The vacuum cleaner must be setup on a firm surface. The surfacemust be able to safely support theweight of the vacuum cleaner andmust be vibration-free.
CAUTION!When setting up the vacuumcleaner, a minimum distance of500 mm must be maintained tothe surrounding walls or objects.
CAUTION!At an ambient temperature from25 °C sufficient air circulation(cooling) must be provided at theset-up location.
Set up vacuum cleaner atdesired location.
Lock swivel castors on vacuumcleaner by pressing brake (1)(Fig. 5).
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Dynamics 440-M/B1Dynamics 840-M/B1
GBSETTING AUTOMATIC MODE
The settings on the automaticmode circuit board are made byWap customer service to customerspecifications before delivery.
CAUTION! Changes may only bemade by qualified electricians.
AUTOMATIC SYSTEM CIRCUITBOARD
The automatic system circuit boardcontrols filter cleaning.The values for standby mode(switch from 0 to Auto) are fixedin the factory:30 x 10 secs. ON - 10 secs. OFF
Adjustable cleaning times aredescribed below.
REMOVING THE COVER (Fig. 6)
Pull mains plug. Release the four quick-lock
screws (1) of cover (2) byturning 90° and pull off.
Lift off the cover (2) and drawout the mains connection lead.
AUTOMATIC FILTER CLEANING(Fig. 7)
The cleaning time is set withswitch S2 (T on).
Switch S2 set to 0:cleaning function is switched off.
Switch S2 set to 1 to 9:Cleaning time 1 to 18 secondsExample:Switch position 5:5 x 2 secs. = 10 secs.
The interval between two filtercleaning operations is set with theswitch S3 (T off).
The possible settings are 0 to 15: thisrepresents 0 to 6 min. 25 secs. (thesetting must be multiplied by 25).
Example:Switch setting 9:9 x 25 secs. = 225 sec. = 3 min. 45 secs.
CONTACT LOOP CONTROL (Fig. 7)
The point at which the secondturbine is switched on, is set withswitch S1 (Turb. 2)(Dynamics 840 S only).
Switch S1 (Turb. 2) can be setbetween 0 and 15.As soon as the number of activesuction points is higher than theset value, the second turbine isswitched on.
FITTING THE COVER (Fig. 6)
Move cover (2) into position.No lines may be visible in areaof exhaust air outlet (3).
Lock cover by pressing in fourquick-lock screws (1).
CONNECTING COMPRESSED AIRHOSE (Fig. 8)
CONNECTING SUCTION HOSE(Fig. 9)
Pull locking pin to connect orremove the suction hose.
CONNECTING REMOTE CONTROL
The connection is made at the twolower sub-D sockets, on the rightsuction points 1 to 8, on the leftsuction points 9 to 16.
The wires must be connected asshown in the circuit diagram (Fig. 1).
CAUTION! If you are in anydoubt, contact Wap customerservice.
ELECTRICAL CONNECTION
The operating voltage indicated onthe rating plate must correspondto the mains voltage (Fig. 10).
Insert plug of power cable intoa properly installed CEE outlet(clockwise phase sequence,connected load 3 x 16 A).Make sure vacuum cleaner isswitched off.
To connect the control leads,use the metal coupling only,part no. 28628. Lay the controllead, part no. 29750 (availableby the metre) so that it isprotected against fire.
VACUUMING
Never vacuum upflammable materi-als or liquids.
OPERATING VACUUM CLEANER,BEFORE SWITCHING ON (Fig. 6)
Before switching the vacuumcleaner on, check that the exhaustair outlet (3) is free and thecooling air inlet (4) of the motor isnot covered or blocked and clear ifnecessary.
SWITCHING VACUUM CLEANERON/OFF (Fig. 11)
Operate unit switch:Switchposition I:Vacuum cleaner runs with oneturbine.
Switch position II:Vacuum cleaner runs with twoturbines(Dynamics 840-M/B1 only).First run vacuum cleaner inposition I, then switch toposition II.
Switch position A:Vacuum cleaner in automaticmode.Control voltage 24 VDC- safety extra-low voltage.
NOTE!If no vacuum power is required,the vacuum cleaner is in the waitmode, i.e. no turbine runs.
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Dynamics 440-M/B1Dynamics 840-M/B1
GBFOLLOWING WORK
Switch position 0:Vacuum cleaner is switched off (Fig. 11).
If the vacuum cleaner is notrequired for a longer period oftime, pull the mains plug outof the electrical outlet.
Disconnect compressed airhose (Fig. 8).
MAINTENANCE SCHEDULE
As required Empty tank Replace filter element
Annually A technical dust inspection
must be carried out at leastonce a year by the manufac-turer or an individual com-missioned by the manufactu-rer, e.g. for damage to theseparator, tightness of theappliance, correct function ofthe controls.
CARE/MAINTENANCE
IMPORTANT SAFETYPRECAUTIONS
CAUTION!Always pull out the mains plugbefore performing cleaning ormaintenance work on thevacuum cleaner.
Only carry out maintenance workdescribed in these operatinginstructions and use only genuineWap spare parts.
Do not make any technicalchanges to the vacuum cleaner.CAUTION!Changes of this type couldendanger your safety.
Please contact Wap CustomerService or an authorisedworkshop for further mainte-nance and repair work.
EMPTYING TANK (Fig. 12)
Switch off vacuum cleaner bysetting main switch to 0 position.
Swing bar (1) of tank lockupward; tank is lowered.
Roll out tank (2). Remove disposal bag, close tightly
and dispose of it in accordancewith legal regulations.
Insert new disposal bag. Roll in tank (2). Handle (3)
must face toward front.
Swing bar (1) of tank lockdownward; tank is raised andlocked.
Part no. for disposal bag 29727
CHANGING FILTER ELEMENT
Pull mains plug.
Unlock four quick-lock screws(1) of cover (2) by turning 90°and pull off (Fig. 6).
Bond paper piece onto bolt (4)of exhaust-air flap (Fig. 21).
Switch vacuum cleaner toposition I, then to position II.Flap must move.
If exhaust-air flap does notmove, switch off vacuum cleanerand free up exhaust-air flap.
Check for smooth movementby switching vacuum cleaner toposition I first, and then toposition II. If exhaust-air flapstill does not move, switch offvacuum cleaner and informWap Customer Service.
Hook in vacuum-cleaner rearpanel (2) and tilt forward (Fig. 3).
Lock vacuum-cleaner rearpanel by pressing in quick-lockscrew (1) (Fig. 2).
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Dynamics 440-M/B1Dynamics 840-M/B1
GB TROUBLE-SHOOTING
Fault Cause Remedy
≠ Motor does not run
≠ Reduced suction power
> Mains plug not plugged in
> Circuit breaker of connectionoutlet has been tripped
> Circuit breaker tripped due towrong rotating field
> Overcurrent protection ortemperature monitoring unithas been triggered
> Automatic mode only:- Contact loop of automatic
system not closed
> Suction nozzle blocked
> Suction hose blocked
> Filter cartridge dirty
> Exhaust-air flap of stoppedturbine jammed
• Plug mains plug into outlet
• Reset circuit breaker
• See section Electrical connec-tion
• See section Continuously litfault lamp.If overcurrentprotection or temperaturemonitoring unit triggersrepeatedly, inform WapCustomer Service
Filter element „Special“,filter element with non-stick coating Part No. 26736
Disposal bag Part No. 29727
Please see the „Accessories, Vacuum-Cleaner and Safety Vacuum-CleanerSystems“ chapter of our catalogue for the wide range of accessoriesavailable for this vacuum cleaner.