Dynagraph 3D Printing Presentationdynagraph.net/.../8503/HP3DMJFPresentationEN.pdf · 2019-01-27 · Disrupt to create change dynagraph.net HP 3D MULTI JET FUSION 1 3D printing or

DYNAGRAPH 08/05/2018

Dynagraph 3D Printing Presentation

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DISRUPT TO CREATE CHANGE

WHY 3D OVER CURRENT TECHNOLOGIES

MAJOR 3D TECHNOLOGIES

HP 3D MJF KEY DIFFERENTIATORS

HOW HP 3D MJF WORKS

3D TECHNOLOGIES METAL

DYNAGRAPH ROLE IN METAL 3D

CASE STUDIES

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Disrupt to create change

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3D printing or “additive” manufacturing is a process of making three dimensional solid objects from a digital file.The creation of a 3D printed object is achieved using additive processes. In an additive process an object is created by laying down successivelayers of material until the object is created. Each of these layers can be seen as a thinly sliced horizontal cross-section of the eventual object.

3D printing enables you to produce complex (functional) shapes using less material than traditional manufacturing methods.

Global value of the 3D printing activities reached $5.8 billion in 2016. This explosive growth trend will continue, with global value reaching $55.8 billion by 2027 at a compound annual growth rate (CAGR) of 23.0%.

*Smithers Pira Report*

“Digital Fabrication will allow individuals to design and produce tangible objects on demand, wherever and whenever they need them. The revolution is not additive versus subtractive manufacturing; it is the ability to turn data into things and things into data.”

*Neil Gershenfeld, director of Center for Bits and Atoms, Massachusetts Institute of Technology*

Why 3D over current Technologies


3D Additive Manufacturing offers distinctive benefits that traditional manufacturing cannot deliver:

1. Mass Customization:The ability to create custom-built designs, opens doors to “Unlimited” possibilities

2. New Capabilities:Complex products can be mass produced without high fixed-cost capital investments and at a lower variable cost than traditional methods

3. Lead time and speed:Shorter design, process, and production cycles get products to market faster

4. Supply chain simplification:Production is closer to the point of demand with much less inventoryProduction on demand, reduces the need for huge amounts of Inventory, and wastage of capital investment into stock holding

5. Waste reduction:With unused powder being reused for successive printing, much less material is wasted

Major 3D Technologies: Plastics


A closer look at various available 3D technologies available today.

1. VAT Photopolymerisation• Stereolithography (SLA)• Digital Light Processing (DLP)• Continues Liquid Interface Production (CLIP)

2. Material Jetting

3. Binder Jetting

4. Material Extrusion• Fused Deposition Modeling (FDM)• Fused Filament Fabrication (FFF)• Contour Crafting

5. Powder Bed Fusion• Selective Laser Sintering (SLS)• Direct Metal Laser Sintering (DMLS)

6. Sheet Lamination

7. Direct Energy Deposition

And the New technology disrupting all of these, is the HP Multi JetFusion Technology!

3D Technologies Summary:


https://www.sculpteo.com/blog/wp-content/uploads/2016/12/3DP-subtechnologies.jpeg

HP 3D MJF Key differentiators


HP 3D Multi Jet Fusion; is Not Binder Jetting, nor is it Material JettingHP has used their knowledge in 2D printing, to extend the use of HP Print head technology to the 3D world, and uses a unique “Fusing” methodto fuse powder based Thermo plastics.

With HP’s 3D Multi Jet Fusion technology, parts can be produced at a Voxel level, with a single pass.Each pass of the material (PA 11, 12 or 12 GB) is Fused, using HP’s patented Fusing and detailing agents.

Whereas technologies such as SLS and SLA, need to trace every single Drafting angle of the part; which increases production time, and reducesthe use of packing densities in the Build box

HP’s 3D Multi Jet Fusion technology, address the 3 key features that investors and current 3D Printers identify as pain points1. Speed2. Quality3. Cost

HP 3D MJF differentiators: Speed


1. SpeedWhen comparing time to final part; HP 3D MJF is able to produce parts up to 10 times faster than current Solutions in the market

HP 3D MJF differentiators : Quality


2. Quality of partsThe quality of a 3D produced part, is characterized by the following criteria:

Mechanical Properties• With HP’s open architecture on Materials: customers has a wider range of materials available, and can produce parts with various Modulus

and tensile specifications

Dimensional Accuracy• Dimensional Accuracy of +l- 0.2 mm up to 100 mm

DetailsMinimum printable feature or detail of 0.1 mm

Look and feel• Parts can be finished in various ways and applications, to achieve look and feel; and to maintain accuracy



2. Quality of parts-Excellent dimensional accuracy-At High material reusability & speed-Black color preferred by many industries-Color aging resistant-Fine Details-Crisp labels & letters-Optimal mechanical properties



HP 3D MJF differentiators : Cost


3. Cost of partsDue to the MJF technology; and up to 80% “Reusability of the HP PA 12 material, part can be produced at a much lower cost than other availablesolutions

How HP 3D MJF works


HP 3D Multi Jet Fusion uses a Thermal Fusing process to create parts, in one single pass

How HP 3D MJF works


HP 3D Multi Jet Fusion is a complete End to End solution1. HP Smart Stream Software & Build manager2. HP 3D MJF Printer3. Build Unit4. Processing station

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Materials Portfolio selection guide


With HP’s “Open Platform” on materials, HP isbringing down the barriers to advanced widespread3D printing adoption across industries, throughmaterials innovationAlready more than 50 companies are workingclosely with HP, to have their various materialsCertified for the use with HP 3D Multi Jet Fusion.In March of 2017, VESTOSINT has certified their PA12 material as officially available for use on HP 3DMJF solutions.

Materials Portfolio selection guide


HP 3D High Reusable PolyamidesPerformance Summary

Market opportunities


Finding the correct market for 3D printing is where Dynagraph and HP, bring years of 3D printing experience to our customers; to help themleverage on the multiple opportunities; yet to be realized in the industries

3D Technologies: Metal


A closer look at various available 3D technologies in Metal.

1. Powder bed Technologies• Direct Metal Laser Sintering (DMLS)• Selective Laser Melting (SLM)• Electron Beam Melting (EBM)

2. Binder Jetting

3. Laser Metal Deposition

4. Sheet Lamination

Available Metals in 3D additive Manufacturing:-Stainless Steel-Aluminium Alloys-Cobalt Chrome Alloys-Titanium Alloys-Nickel Based Alloys-Gold-Iron/Steel-Tungsten-Palladium-Coper-Bronze

Metal Early adopters


The 3D Metal AM market, is the fastest growing sector with averageSales growth of 48% growth in Equipment investment, and average32% on materials.

Early adopters of Metal 3D manufacturing were typically based on LowVolume, and high Value:-Aerospace-Dental-Jewellery

According to Wohlers Report 2018: “In 2017, the AM industry, consisting of all AM products and services worldwide, grew 21% to $7.336 billion.The growth in 2017 compares to 17.4% growth in 2016 when the industry reached $6.063 billion and 25.9% growth in 2015… The total industryestimate of $7.336 billion excludes internal investments from the likes of Airbus, Adidas, Ford, Toyota, Stryker, and hundreds of othercompanies, both large and small.

Dynagraph role in Metal 3D


With the projected annual growth between 21% - 27% in Metal Additive Manufacturing, Dynagraph has opted to partner with Shining 3D for ourMetal AM solutions

Learning institutes worldwide, are adopting 3D Additive Manufacturing as part of their course material, and it is the aim of Dynagraph to drivethe same Educational growth, throughout the Middle East

Europac3D were able to provide a solution for Crispin by introducing them to HP’s Multi Jet Fusion 3D printers which deliver a solution that is upto 10 time faster and at a 50% cost-per-part reduction, to comparable SLS technology. The increased speed and cost reduction achieved fromthe new HP machines means that hundreds of customized and completely personal orthotics can be 3d printed overnight in one twelve hourbuild process.Another consideration for Crispin is that the parts produced were strong enough and have enough flexibility to endure the rigours of every dayhuman movement. The sample parts produced on the HP machine passed all the tests and what is particularly significant with the HP multi jetfusion technology is that the parts produced have homogeneous strength in all three axes of build and therefore the orientation of build doesnot affect part strength or quality.For full article please visit: https://europac3d.com/crispin-hp-siemens/

Case Studies: Personalized Prosthetics


https://europac3d.com/crispin-hp-siemens/

“We saw break-even points climb from 5,000 units to 20,000, 30,0000, up to 40,000 units. We’ve also gone through 19 design iterations for apart in the time it would take us to do one with traditional manufacturing methods. This speeds time-to-market and saves a considerableamount of money, which confirmed our belief that 3D printing is ready for manufacturing applications.”John Dulchinos, VP, Digital Manufacturing, Jabil

For full article please visit: https://www.jabil.com/content/dam/insights/case-studies/en/20171110-hp-3dp_case-study.pdf

Case Studies: Manufacturing parts


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3D AM Technology Transfer Center


In late 2018, Dynagraph inaugurated the 3D Additive Manufacturing Technology Transfer Center, in Dubai.

The goal of the Center is to allow customers from various business segments, Aerospace, Education, military, Engineering, Architecture, toexperience through, workshops, demonstrations, seminars, first hand the HP 3D MultiJet Fusion 3D Technology, the fastest 3D Printer in theindustry today.

An Entry level FDM solution licensed by Kodak and branded by Kodak is equally showcased and aimed at the Educational, Engineering andArchitecture market. A scalable solution that allows you to grow as your demand grows.

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Dynagraph 3D Printing Presentationdynagraph.net/.../8503/HP3DMJFPresentationEN.pdf · 2019-01-27 · Disrupt to create change dynagraph.net HP 3D MULTI JET FUSION 1 3D printing or

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