ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2008 2008 Printed in Japan 2 5 3 6 7 1 9 8 12 13 DV-610AV-S RRV3798 DVD PLAYER DV-610AV-S DV-610AV-K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Region No. Remarks DV-610AV-S WYXZT5 AC 220 V to 240 V 2 DV-610AV-S WVXZT5 AC 220 V to 240 V 2 DV-610AV-S WSXZT5 AC 220 V to 240 V 5 DV-610AV-K WYXZT5 AC 220 V to 240 V 2 DV-610AV-K WSXZT5 AC 220 V to 240 V 5 For details, refer to "Important Check Points for good servicing". T-ZZV JUNE
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PIONEER CORPORATION 4-1, Meguro 1-chome,PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, LonPIONEER EUROPE NV Haven 1087, Keetberglaan 1, 912PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 A
PIONEER CORPORATION 2008
OPEN/CLOSE
HDMI
HOMEMENU RETURN
ENTER
TOP MENU MENU
USBDVD/USB
STANDBY/ON
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9 81213
DV-610AV-S
Meguro-ku, Tokyo 153-8654, Japang Beach, CA 90801-1760, U.S.A.0 Melsele, Belgium
lexandra Road, #04-01, Singapore 159936
ORDER NO.RRV3798
DVD PLAYER
DV-610AV-SDV-610AV-KTHIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-610AV-S WYXZT5 AC 220 V to 240 V 2
DV-610AV-S WVXZT5 AC 220 V to 240 V 2
DV-610AV-S WSXZT5 AC 220 V to 240 V 5
DV-610AV-K WYXZT5 AC 220 V to 240 V 2
DV-610AV-K WSXZT5 AC 220 V to 240 V 5
For details, refer to "Important Check Points for good servicing".
008 Printed in Japan
2T-ZZV JUNE
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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1.A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nmFOR CD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 nm
Additional Laser Caution
∗ : See page 27.
1. • Laser diode is driving with Q2303,Q2305(650 nm LD) and Q2302, Q2304(780 nm LD)on the DVD MT PCB Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode) • In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
LABEL CHECK
(Printed on the Rear Panel)
Location: inside of the unit
OPEN/CLOSE
HDMI
HOMEMENU
RETURN
ENTER
TOP MENU
MENU
USB
DVD/USB
STANDBY/ON
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CONTENTS SAFETY INFORMATION..........................................................................................................................................................21. SERVICE PRECAUTIONS ....................................................................................................................................................5
1.1 NOTES ON SOLDERING ...............................................................................................................................................51.2 WHEN REPLACING DVD DECK ....................................................................................................................................51.3 DISC REMOVAL METHOD.............................................................................................................................................6
3. BASIC ITEMS FOR SERVICE.............................................................................................................................................133.1 CHECK POINTS AFTER SERVICING..........................................................................................................................133.2 PCB LOCATIONS .........................................................................................................................................................143.3 JIGS LIST .....................................................................................................................................................................15
4. BLOCK DIAGRAM...............................................................................................................................................................164.1 OVERALL WIRING DIAGRAM......................................................................................................................................164.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................184.3 DVD LOADER/MPEG BLOCK DIAGRAM.....................................................................................................................194.4 POWER BLOCK DIAGRAM..........................................................................................................................................20
5. DIAGNOSIS.........................................................................................................................................................................215.1 TROUBLE SHOOTING .................................................................................................................................................215.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .............................................26
6. SERVICE MODE .................................................................................................................................................................276.1 SERVICE MODE PROCEDURE...................................................................................................................................276.2 SERVICE MODE IN ......................................................................................................................................................286.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ................................................................................................296.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY........................................................................................306.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................31
7. DISASSEMBLY....................................................................................................................................................................328. EACH SETTING AND ADJUSTMENT ................................................................................................................................37
8.1 RE-WRITE FOR DVD FIRMWAVE ...............................................................................................................................379. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................40
9.1 PACKING ......................................................................................................................................................................409.2 EXTERIOR SECTION...................................................................................................................................................429.3 06 DVD MECHA SECTION...........................................................................................................................................44
10. SCHEMATIC DIAGRAM ....................................................................................................................................................4610.1 DVD MT PCB ASSY(1/7) ............................................................................................................................................4610.2 DVD MT PCB ASSY(2/7) ............................................................................................................................................4810.3 DVD MT PCB ASSY(3/7) ............................................................................................................................................5010.4 DVD MT PCB ASSY(4/7) ............................................................................................................................................5210.5 DVD MT PCB ASSY(5/7) ............................................................................................................................................5410.6 DVD MT PCB ASSY(6/7) ............................................................................................................................................5610.7 DVD MT PCB ASSY(7/7) ............................................................................................................................................5810.8 OPERATION PCB ASSY ............................................................................................................................................6010.9 POWER PCB ASSY(1/2) ............................................................................................................................................6210.10 POWER PCB ASSY(2/2) ..........................................................................................................................................6410.11 WAVEFORMS...........................................................................................................................................................66
11. PCB CONNECTION DIAGRAM ........................................................................................................................................6811.2 DVD MT PCB ASSY....................................................................................................................................................6911.3 OPERATION PCB ASSY ............................................................................................................................................7111.4 POWER PCB ASSY....................................................................................................................................................7211.1 LOADING MOTOR and SW ........................................................................................................................................68
12. PCB PARTS LIST ..............................................................................................................................................................74
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1. SERVICE PRECAUTIONS1.1 NOTES ON SOLDERING
1.2 WHEN REPLACING DVD DECK
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 usinga soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
WHEN REPLACING DVD DECK
[ Removing the DVD Deck ]
[ Installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVDPCB connector.
NOTE
Fig. 1
Before your operation, please read “PREPARATION OF SERVICING” .Use the Lead Free solder.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5CuWhen Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent theFlux smoke from it.
•••
•
Short circuit using asoldering iron.
Pick Up PCB
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1.3 DISC REMOVAL METHOD
The laser diode used for a pickup head may be destroyed with external static electricity.Moreover, even if it is operating normally after repair, when static electricity discharge isreceived at the time of repair, the life of the product may be shortened.Please perform the following measure against static electricity, be careful of destruction of alaser diode at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.• Soldering iron with ground wire or ceramic type is used.• A worker needs to use a ground conductive wrist strap for body.
PREPARATION OF SERVICING
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the stepsbelow.
Set the DVD to the Stand-by Mode.Press and hold the 'STOP' key on the front panel.Simultaneously press and hold the POWER key on the front panel.The 4 digit password has now been cleared.
1.2.3.4.
PARENTAL CONTROL - RATING LEVEL4 DIGIT PASSWORD CANCELLATION
NOTE: The above procedure will reset ALL of the player's settings to the default factory state.
Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.(Refer to Fig. 1)Manually open the Tray.
Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go outeasily.
1.
2.
Fig. 1
Rack Loading (White)
DVD Player (Bottom Side)
NOTE:
DISC REMOVAL METHOD AT NO POWER SUPPLY
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2. SPECIFICATIONS2.1 ACCESSORIES
Accessories
• Remote control x1(076E0PP121:DV-610AV-S)(076E0PP131:DV-610AV-K)
• Power cable x1 (1206158802 : WYXZT5, WSXZT5)
• Audio / Video cable(1.2m) x1 (red/white/yellow) (06CPBA2006)
AV Connector(21-pin connector assignment)AV connector output . . . . . . . . . . . . . . .21-pin connectorThis connector provides the video and audio signals for connection to a compatible colour TV or monitor.
2.3 DISC/CONTENT FORMATDisc/content format playback compatibility
This player is compatible with a wide range of disc types (media) and formats. Playable discs will generally feature one of the following logos on the disc and/or disc packaging. Note however that some disc types, such as recordable CD and DVD, may be in an unplayable format—see below for further compatibility information.
Please also note that recordable discs cannot be recorded using this player.
• This unit will play DVD+R/+RW discs.
• is a trademark of DVD Format/Logo Licensing
Corporation.
• is a trademark of FUJIFILM Corporation.
• Also compatible with KODAK Picture CD
This player supports the IEC’s SuperVCD standard. Compared to the VideoCD standard, SuperVCD offers superior picture quality, and allows two stereo soundtracks to be recorded. SuperVCD also supports the widescreen size.
About DualDisc playbackA DualDisc is a new two -sided disc, one side of which contains DVD content video, audio, etc. while the other side contains non-DVD content such as digital audio material.
The non-DVD, audio side of the disc is not compliant with the CD audio specification and therefore may not play.
The DVD side of a DualDisc plays in this product.
For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer.
CD-R/-RW compatibility• Compatible formats: CD-audio, Video CD/Super VCD, ISO 9660
CD-ROM* containing MP3, WMA, MPEG-4 AAC, JPEG or DivX video/WMV files*ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1, Mode2 XA Form1. Romeo and Joliet file systems are both compatible with this player.
• Multi-session playback: No
• Unfinalized disc playback: No
• File structure (may differ): Up to299 folders on a disc; up to 648 folders and files (combined) within each folder
DVD+R/+RW compatibilityOnly DVD+R/DVD+RW discs recorded in ‘Video Mode (DVD Video Mode)’ which have been finalized, can be played back. However, some editing made during the recording may not be played back accurately.
DVD-R/-RW compatibility•Compatible formats: DVD-Video, Video Recording (VR)*
* Edit points may not play exactly as edited; screen may go momentarily blank at edited points.
•Unfinalized playback: No
•MP3/WMA/MPEG-4 AAC/JPEG or DivX video/WMV file playback on DVD-R/-RW: Yes
Compressed audio compatibility•Compatible formats: MPEG-1 Audio Layer 3 (MP3), Windows
Media Audio (WMA), MPEG-4 AAC
•Sampling rates: 32 kHz, 44.1 kHz or 48 kHz
•Bit-rates: Any (128 kbps or higher recommended)
•VBR (variable bit rate) MP3/WMA/MPEG-4 AAC playback: No
•WMA lossless encoding compatible: No
•DRM (Digital Rights Management) compatible: No (DRM-protected audio files will not play in this player
•File extensions: .mp3, .wma, .m4a (these must be used for the player to recognize MP3, WMA and MPEG-4 AAC files–do not use for other file types)
Super VCD
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About MPEG-4 AACAdvanced Audio Coding (AAC) is at the core of the MPEG-4 AAC standard, which incorporates MPEG-2 AAC, forming the basis of the MPEG-4 audio compression technology. The file format and extension used depend on the application used to encode the AAC
file. This unit plays back AAC files encoded by iTunes® bearing the extension ‘.m4a’. DRM-protected files will not play, and files encoded with some versions of iTunes® may not play, or filenames may display incorrectly.
Apple and iTunes® are trademarks of Apple Inc., registered in the U.S. and other countries.
WMA (Windows Media™ Audio) compatibilityThis player can playback Windows Media Audio content.
WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows Media Player for Windows XP, Windows Media Player 9 or Windows Media Player 10 series.
•Windows Media is a trademark of Microsoft Corporation.
•This product includes technology owned by Microsoft Corporation and cannot be used or distributed without a license from Microsoft Licensing, Inc.
About DivX videoDivX is a digital videoformat created by DivX, Inc. This player can play DiviX videos burned on CD-R/-RW/-ROM discs. Keeping the same terminology as DVD-Video, individual DivX video files are called “Titles”. When naming files/titles on a CD-R/-RW disc prior to burning, keep in mind that by default they will be played in alphabetical order.
DivX video compatibility•Official DivX Ultra Certified product.
®
•Plays all versions of DivX video (including DivX 6) with ® ®
standard playback of DivX media files. ®
•File extensions: .avi and .divx (these must be used for the player to recognize DivX video files).Note that all files with the .avi extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this player.
About Windows Media Video (WMV) WMV is an acronym for Windows Media Video and refers to a video compression technology developed by Microsoft Corporation. WMV
content can be encoded by using Windows Media Encoder.®
•This player is compatible with WMV9 files that are encoded by
using the Windows Media Encoder 9 Series, with .wmv as an ®
extension.
•Compatible with size under 720 x 480 pixels/720 x 576 pixels.
•Advanced Profile is not supported.
•DRM-protected video files will not play in this player.
JPEG file compatibility•Compatible formats: Baseline JPEG and EXIF 2.2* still image
files up to a resolution of 3072 x 2048.* File format used by digital still cameras.
•Progressive JPEG compatible: No
•File extensions: .jpg (must be used for the player to recognize JPEG files–do not use for other file types)
PC-created disc compatibilityDiscs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information.
Discs recorded in packet write mode (UDF format) are not compatible with this player.
Check the DVD-R/-RW or CD-R/-RW software disc boxes for additional compatibility information.
TM
This player can play DivX videos recorded onDVDs, CDs, or USB storage devices. Keepingthe same terminology as DVD-Video,individual DivX video files are called “Titles”.DivX videos will be played in alphabeticalorder.
• DivX, DivX Ultra Certified, and associatedlogos are trademarks of DivX, Inc. and areused under license.
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2.4 PANEL FACILITILES
Front panel
1
2 Disc tray
STANDBY/ON
3
4 Display
5 TOP MENU
6 ENTER & cursor buttons
7 MENU
8 RETURN
9 HOME MENU
10 USB port (Type A)
11 DVD/USB
and
12
13
14
Lights when this player is recognized byanother HDMl or DVI/HDCP compatiblecomponent.
15
16 HDMI indicatorPress to switch the player on or into standby.
Press to pause playback. Press again to
restart.
Press to start or resume playback.
Press to stop the disc (you can resume play-
back by pressing (play)).
Press to open or close the disc tray.
Displays a DVD disc (or DiviX media files) menu —this varies with the disc and may be the sameas the ‘top menu’.
Selects the current menu option.
Returns to the previously displayed menu screen.
Display/exit the on-screen display.
Press to turn to USB mode and return to DVD mode.
Skips to the start of the current track, title or chapter, then to previous tracks/titles/chapters.Skips to the next track, title or chapter.
Displays the ‘top menu’ of a DVD disc—this varies with the disc.
OPEN/CLOSE
HDMI
HOMEMENU RETURN
ENTER
TOP MENU MENU
USBDVD/USB
STANDBY/ON
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Remote control
Press to switch the player on or into standby.
Press to select the audio channel or language.
Press to select a subtitle option.
Press to display the top menu of a DVD disc.
Use to navigate on-screen displays andmenus. Press ENTER to select an option orexecute a command.
Use for reverse slow motion playback, framereverse and reverse scanning.
Press to start or resume playback.
Press to display the Play Mode menu. (Youcan also get to the Play Mode menu bypressing HOME MENU and selecting PlayMode).Press to jump to the beginning of the current
Press to enter to the USB REC screen.
Display/exit the on-screen display.
Press to open or close the disc tray.
Press to change the camera angle duringDVD multi-angle scene playback.
Press to clear a numeric entry.
Press to turn to USB mode and return to DVD mode.
Skips to the start of the current track, title orchapter, then to previous tracks/titles/chapters.
Press to pause playback; press again torestart.
Displays a DVD disc (or DiviX media files) menu —this varies with the disc and may be the sameas the ‘top menu’.
2 AUDIO
3 SUBTITLE
4 Number buttons
5 TOP MENU
6 ENTER & cursor buttons
7 HOME MENU
and
12 USB REC
13 PLAY MODE
15 ANGLE
16 DVD/USB
17 CLEAR
18 MENU
19 RETURN
23 DISPLAY
24 ZOOM
Press to return to a previous menu screen.
Use for forward slow motion playback, frameadvance and forward scanning.
Press to jump to the next chapter or track.
Press to display information about the discplaying.
Press to change the zoom level.
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3. BASIC ITEMS FOR SERVICE3.1 CHECK POINTS AFTER SERVICING
Check points after servicing (DVD player)
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio:
Cleaning
• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Position to be cleaned Cleaning tools Position to be cleaned Cleaning tools RemarkRemark Position to be cleaned Cleaning tools Remark
No. Procedure Check points
1 Confirm the firmware version on Service Mode. The version of the firmware must be latest.Update firmware to the latest one, if it is not the latest.
The customer complain must not be reappeared.Video, audio and operations must be normal.2
Confirm whether the customer complain has been solved. If the customer complain occurs with the specific disc, use it for the operation check.
The error rates must be less than 5.0e-4.3
Confirm playback error rates at the innermost and outermost tracks by using the following disc.DVD test disc (GGV1025)
4 Play back a DVD.(Menu operation, Title/chapter search)
Audio and operations must be normal.
5Play back a DVD.(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
6 Check the appearance of the product. No scratches or dirt on its appearance after receiving it for service.
Items to be checked regarding video Item to be checked regarding audio
Block noise Distortion
Horizontal noise Noise
Dot noise Volume too low
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color
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3.2 PCB LOCATIONS
OPERATION PCB ASSY
POWER PCB ASSY
DVD MT PCB ASSY
DVD MECHA ASSY
Mark No. Description Part No.
LIST OF ASSEMBLIES1..DVD MT PCB ASSY A2L502A130
1..OPERATION PCB ASSY A2L502A270(WYXZT5,WVXZT5)
1..OPERATION PCB ASSY A2L506A270(WSXZT5)
> 1..POWER PCB ASSY A2L502A240
1..DVD MECHA ASSY A2L101A650
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3.3 JIGS LIST
Service Remote Control Unit GGF1381 diagnosisName Jig No. Remarks
DVD Test Disc (DVD-Video,NTSC) GGV1025 Operation CheckDVD Test Disc (DVD-Video,PAL)CD Test Disc
GGV1101STD-905
Operation CheckOperation Check
Jigs list
Lubricants and Glues list
Daifree GEM1036 (ZLX-ME413A) Refer to "9.3 DVD MECHA SECTION"
Grease GYA1001 (ZLB-PN397B) Refer to "9.3 DVD MECHA SECTION"
Grease GEM1018 Refer to "9.3 DVD MECHA SECTION"
Name Lubricants and Glues No. RemarkName Lubricants and Glues No. RemarkName Lubricants and Glues No. Remark
DANS LA NOMENCLATURE DEN'UTILISER QUE CELLS DECRDANGEREUSES AN POINT DE
ATTENTION:LES PIECES REPAREES PAR UCAUTION:SINCE THESE PARTS MARKED BY
DESCRIBED IN PARTS LIST ONLY.CRITICAL FOR SAFETY,USE ONES
ARE
CP5901HDMI CONNECTOR
1
10111213141516171819
23456789
GNDVCC
INPUT
DMGPCB1
DVD MT
DPG017PCB240
POWER PCB
INTERCONNECTION
SPDIFGND 2
121 SPDIF
GND
NCNC
D2+D2-SD2-D1+
D1-S
D0+D0-SD0-
CLK-SCLK-CEC
SCLSDAGND
POWERHOTPLUG
NC
D1-
CLK+
L
N
CP502
P.ON-H(STBY L)
P.CON+12V
P.CON+5V
GND
GND
P.CON+6VGND(M)
AT+3.3VAT+3.3V
CP4003_1
FL DC-FL DC+-28V
GND(D)
GND(USB)USB+5V
32
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10P.ON-H(STBY L)
P.CON+12V
P.CON+5V
FL DC-FL DC+
GND
GND
P.CON+6V
-28V
GND(M)
GND(D)
AT+3.3VAT+3.3V
GND(USB)USB+5V
CD502
161514131211
1615
32
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1413121110 DVD MT PCB ASSY
(1/7 - 7/7)(A2L502A130)
POWER PCB ASSY(1/2,2/2)(A2L502A240)
J7304S-VIDEO OUT for HE
1234
56
H1H2
E
H1H2
E
J7302CVBS/Y/U/V
1
23
4
56
1 2 3 4
2 12 1
CP40
02
2 1CD
601
DI (M
to F
)CL
K2 1
CP60
1
DI (M
to F
)CL
K
MENCLATQUE CELL
SES AN POREPAREE
ECT
B AS
30)
J7304DEO OUT fo
1234
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CP2302
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1
CP2303
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7
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5
4
3
CP2301
VRCOM
TRKG DRV
TRKG RTN
FOCS RTN
FOCS DRV
VCC
D
B
VR780(CD)
VRF(RF_OUT)
SW1(DVD/CD)
C
E
VSF
GND
A
VR650(DVD)
GND
GND
LD_DVD(650)
LD_CD(780)
PD/GND
NC
SW(GND)
LIMIT SW
SLD-
SLD+
SPD-
SPD+
LOAD+
LOAD-
GND
OPEN
CLOSE
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23
22
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19
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1
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2
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2
1
B
A
VRCOM
VR780(CD)
VRF(RF_OUT)
SW1(DVD/CD)
C
VR650(DVD)
GND
LD_DVD(650)
LD_CD(780)
PD/GND
TRKG DRV
TRKG RTN
FOCS RTN
FOCS DRV
VCC
D
E
VS
F
GND
GND
NC
DM-4PBDRIVEDVD
OPTICAL PICK-UP
DED021PCB610
CD2302
BCZ3B05M2603M
5
4
3
2
1
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
LOADING MOTOR(-)
LOADING MOTOR(-)
2H051602
SSS-28-5SW1
BCZ3B05
JCV9B12M2601
M2602
ESE22MH22SW2
M
M
2H061605CD2301
DED020PCB640
SPINDLE MOTOR(+)
SPINDLE MOTOR(-)
FEED MOTOR(-)
GND(SW)
FEED MOTOR(+)
PICK UO INNER LIMIT SWITCH
6
5
4
3
2
1
DVD MECHA ASSY(A2L101A650)
(SW PCB)
(LOADING MOTOR PCB)
URE DES PIECES.S DECRITESINT DE VUE SECURITE
S PAR UN ETANT
DURING PLAYBACK.MEASURED WITH THE DIGITAL TESTER
NOTE:THE DC VOLTAGE EACH PART WASOF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
DMG100PCB130
DVD MT PCB
ION DIAGRAM
SY
r HE
H1H2
E
H1H2
E
J8002LS/RS/C/LFE
1
23
4
56
H1H2E
J8001L/R
1 23
5 6 7 8
A
B
C
D
E
F
18 DV-610AV-S
1 2 3 4
4.2 OVERALL BLOCK DIAGRAM
P.C
ON
+12
V
AC
120V
V+
5H
27M
Hz
-28V
AT+
12V
for
mut
e
AT+
3.3V
P.C
ON
+6V
P.C
ON
+5V
PO
WE
RS
UP
PLY
DV
D L
OA
DE
R(D
M4)
MO
TOR
DR
IVE
RIC
2301
AM
5766
FIP
DR
IVE
R IC
IC
651
PT
6315
4K E
EP
RO
MIC
4001
S-2
4CS
04A
FJ-
TB
- G
E
FIP
HN
V-0
8SS
84
KE
Y
SE
RV
O
RF
SE
RV
O
IR
FP,
ST
B
AS
PD
IF
RESET
LD_D
VD
,LD
_CD
IR10
8MH
zT
V E
ncod
er
MP
EG
-1/2
/JP
EG
VID
EO
DE
CO
RD
ER
RF
OV
ER
AL
L B
LO
CK
DIA
GR
AM
IR R
EC
EIV
ER
(O
S65
1)K
SM
-200
1TC
2P
16M
bit F
LAS
HIC
4004
ES
29LV
160E
B-7
0TG
64M
bit S
DR
AM
IC40
05M
12L6
4164
A-5
TG
SD
A, S
CL
AM
UT
EM
PE
G/M
ICO
N B
LOC
KIC
4002
MT
1389
EX
E/S
-LA
UD
IO C
OD
EC
/IN
TE
RN
AL
DA
C
+1.
8V
A0~
A20
, A
D0~
AD
7M
A0~
MA
11,
DQ
0~D
Q15
RE
SE
T IC
IC40
03R
3112
N29
1A-T
R-
FA
VID
EO
DR
IVE
R 6
CH
ICIC
7301
LA73
054-
TLM
-E
4CH
VID
EO
DA
C
HD
MI
CO
NN
EC
TOR
CP
5901
TX
0+/-
,T
X1+
/-,
TX
2+/-
, T
XC
+/-
CV
BS
OU
T
RG
B O
UT
CO
CO
AX
IAL
OP
TIC
AL
OP
IC80
03/4
/5A
UD
IO D
AC
ICP
CM
1742
KE
/2K
DA
C_X
CS
O, S
CK
, SD
,A
CLK
, AB
CK
, ALR
CK
, A
SD
AT0~
2
IC80
02/7
/8A
UD
IO L
PF
AN
D A
MP
ICR
C45
80ID
R
C
LFE
SR LR
FLD
C+
/-
SL
21 P
IN CV
BS
VUY4C
H B
US
SW
ICIC
7302
SN
74C
BT
3257
PW
R
S_Y
S_C
1 2 3 4
19DV-610AV-S
5 6 7 8
A
B
C
D
E
F
4.3 DVD LOADER/MPEG BLOCK DIAGRAM
DV
D L
OA
DE
R/M
PE
G B
LO
CK
DIA
GR
AM
DV
DLo
ader
(DM
-4)
MP
EG
/MIC
ON
ICIC
4002
MT
1389
EX
E/S
-L
X40
0127
MH
z
IOA
, V20
C
RF,
A, B
, C, D
, E, F
, MD
I1
LD_D
VD
, LD
_CD
Q23
02~
2305
LD D
RIV
E
LDO
1, L
DO
2
MO
TOR
DR
IVE
R IC
IC23
01A
M57
66
DM
SO
, FM
SO
, T
RO
PE
N, T
RC
LOS
E,
TR
SO
, FO
SO
, S
TB
Y, V
1P4
T+
/-, F
+/-
,LO
AD
+/-
, M
OT
_SLE
D+
/-,
MO
T_S
PD
L+/-
OP
U
SP
IND
LE/
ST
EP
ING
/S
LED
MO
TOR
LIM
IT, T
RIN
, TR
OU
T,O
PO
, OP
+/-
16M
bit F
LAS
HIC
4004
ES
29LV
160E
B-7
0TG
MA
0~M
A11
, DQ
0~D
Q15
,D
QM
0, D
QM
1, D
BA
0, D
BA
1, S
DC
LK, S
DC
KE
, DW
E#,
D
RA
S#,
DC
AS
#, D
CS
#
A D
A0~
A20
, AD
0~A
D7,
PR
D#,
PC
E#,
PW
R#
64M
bit S
DR
AM
IC40
05M
12L6
4164
A-5
TG
AA
RE
SE
T IC
IC40
03R
3112
N29
1A-
TR
-FA
A
VID
EO
DR
IVE
R 6
CH
ICIC
7301
LA73
054-
TLM
-E
LET
TE
R, I
/XP,
S_Y
, S_C
,R
/CR
, B/C
B, G
/Y, C
VB
S
A, B
35Y U
CV
BS
/Y/U
/VJ7
302
2V
19C
VB
S
21P
IN C
ON
NE
CTO
RJ8
101
1115R
OU
T
G O
UT
167B
OU
T
3L
4CH
BU
S S
W IC
IC73
02S
N74
CB
T32
57P
WR
D
SQ
UE
EZ
E, V
SE
L1
VS
EL1
6C
VB
S
1R
8
VS
EL1
SQ
UE
EZ
E21
PIN
CT
LB
LAN
KIN
G_O
UT
Q81
01, Q
8102
21 P
IN C
TL
Q81
04, Q
8105
DV
D_R
GB
_H_O
UT
SD
A
A...
....A
T+
3.3V
B...
....+
1.8V
C...
....P
.CO
N+
5VD
......
.P.C
ON
+6V
E...
....A
T+
12V
F....
...P.
CO
N+
12V
G...
....-
28V
H...
....V
+5H
EE
PR
OM
ICIC
4001
S-2
4CS
04A
FJ-
TB
-G
E
SC
L
A
IR
IR R
EC
EIV
ER
(O
S65
1)K
SM
-200
1TC
2P
IR
GR
1~G
R8,
P1~
P16
FP
_DI,
FP
_DO
, F
P_S
CK
, ST
BF
IP D
RIV
ER
ICIC
651
PT
6315
FIP
(V
651)
HN
V-0
8SS
84G
A
A
2CO
AX
IAL
JAC
KJ8
102
CO
AX
IAL
AS
PD
IF
1OP
TIC
AL
OS
8001
OP
TIC
AL
S-V
IDE
O J
AC
KJ7
304
43Y C
C
53S
LLF
E
LS/R
S/S
/LF
E J
AC
KJ8
002
6C
2S
R
L/R
JA
CK
J800
1
32R L
IC80
02/7
/8A
UD
IO L
PF
AN
D A
MP
ICR
C45
80ID
R
DA
C_X
CS
O, S
CK
, SD
,A
CLK
, AB
CK
, ALR
CK
, A
SD
AT0~
2IC80
03/4
/5A
UD
IO D
AC
ICP
CM
1742
KE
/2K
A, C
F
D2+
1 3
D1+
4
D1-
6
D0+
7
D0-
9
CLK
+10
D2-
HD
MI C
ON
NE
CTO
RC
P59
01
CLK
-12
HO
TP
LUG
19
PO
WE
R18
SD
A1615
SC
LY OUT
CB OUTCR OUT
RESET
5 6
L590
2
7 8
14 3 2
5 6
L590
1
7 8
14 3 2
Q59
06
HIG
H S
IDE
SW
ICIC
4007
R55
23N
001B
-TR
-F
US
B_F
LAG
US
B_P
_ON
-L
AS
P
5 6 7 8
A
B
C
D
E
F
20 DV-610AV-S
1 2 3 4
4.4 POWER BLOCK DIAGRAM
SW
ITC
HIN
GT
RA
NS
T50
1
P.C
ON
SW
Q50
5
AC
IN
P.C
ON
+5V
AT+
3.3V
FL
DC
-
-28V
AT+
12V
for
mut
e
P.C
ON
+6V
P.C
ON
+12
V
P.O
N-H
FL
DC
+
Q51
5
P.C
ON
+5V
SW
Q51
0
P.C
ON
+12
V S
W
Q50
4
FL+
P.C
ON
SW
Q50
2
-28V
P.C
ON
SW
VO
LTA
GE
CT
LIC
501
KIA
431A
-AT
PH
OTO
CO
UP
LER
IC50
4P
S25
61A
L1-1
-V(W
)
PO
WE
R C
TL
IC50
2S
TR
-A61
59M
6V R
EG
IC50
3P
Q07
0XF
01S
ZH
RE
G+
1.8V
IC40
06LD
1117
AL-
AD
J-A
A3
-A-R
+1.
8V
HD
MI+
5V R
EG
ICIC
5902
PQ
1K50
3M2Z
PH
V+
5H
PO
WE
R B
LO
CK
DIA
GR
AM
1 2 3 4
21DV-610AV-S
5 6 7 8
A
B
C
D
E
F
5. DIAGNOSIS5.1 TROUBLE SHOOTING
POWER DOES NOT TURN ON
Is the voltage at pin 8 and pin 9 of CP502 about 3.3 V
and at pin 5 of CP502 about 5 V?
No
Yes
NoIs there waveform atX4001 about 3.0 Vp-p ?
Check X4001, IC4002 and
peripheral circuit.
Yes
Write DVD FIRMWARE DATA.
Check AT+3.3V line of POWER BLOCK.
Check Q515 and peripheral circuit.
No
Yes
No
DECK DOES NOT ACCEPT
OPEN/CLOSE
Check P.CON 6V line of
POWER BLOCK.
YesIs the lose connection
at CD2302 to DECK ?
Check CD2302
connection to DECK.
Change DVD LOADER.
Is the voltage at pin 8 and 19 of IC2301
about DC 6 V ?
5 6 7 8
A
B
C
D
E
F
22 DV-610AV-S
1 2 3 4
DOES NOT LIGHT ON DISPLAY
Yes
Is the voltage at pin 13 and pin 43 of IC651
about 3 V ?
Check AT+3.3V line of
POWER BLOCK.
No
Replace V651 or IC651.
NO PLAYBACK PICTURE OF AV
JACK
Is there video signal at pin 33
of IC7301 ?
Change IC7301.
No
Yes
No
Yes
Check J7302 and peripheral
circuit.
Is there a signal at pin 187 of
IC4002 ?
Check IC4002 and
peripheral circuit.
1 2 3 4
23DV-610AV-S
5 6 7 8
A
B
C
D
E
F
NO DIGITAL AUDIO ON
PLAYBACK OF COAXIAL JACK
Is there waveform at pin 2 of J8102
about 0.5Vp-p?
Check connection at RCA
Cable.
Yes
Yes
No
No
Change IC4002.
Is there waveform at pin 215 of IC4002
about 3.3 Vp-p ?
Check Q8103 and
peripheral circuit.
NO ANALOG AUDIO ON
PLAYBACK
Is there AUDIO signal at pins 7 and 8
of IC8003 ?
Yes
Is there waveform atpins 1,2 and 3 of
IC8003 ?
Is there voltage atpin 6 of IC8003 about 5 V ?
No
Check J8001 and peripheral
circuit.
Yes
Yes
No
NoCheck AT+5V
Change IC4002. Change IC8003.
5 6 7 8
A
B
C
D
E
F
24 DV-610AV-S
1 2 3 4
NO 5.1CH AUDIO ON
PLAYBACK
Is there AUDIO signal atpins 7 and 8 of IC8003,IC8004 and IC8005 ?
Yes
Is there waveform at pins 1, 2 and 3 of IC8003,
IC8004 and IC8005 ?
Yes
Check J8001, J8002 and
peripheral circuit.
No
No
Check AT+5V.
Change IC4002.
NoIs there voltage at pin 6of IC8003, IC8004 and
IC8005 about 5 V ?
Yes
Change IC8003,
IC8004 and IC8005.
NO OPTICAL OUT
Check P.CON +D5V line.Is there voltage at pin2 of OS8101 about 5 V?
Yes
No
Change OS8101.
No
YesIs the waveform at pin 1of OS8101 about 2.5 V ?
REFER TO "NO DIGITAL
AUDIO ON PLAYBACK OF
COXIAL JACK"
1 2 3 4
25DV-610AV-S
5 6 7 8
A
B
C
D
E
F
Symptoms That May Occur When Any Of The Following ICs Is In FailureIC Symptoms
EEPROM(DVD MT PCB Assy : IC4001)
User's data cannot be stored in memory.The ID number is lost.
16M Flash ROM(DVD MT PCB Assy : IC4004)
The power cannot be turned on.Downloading of the firmware cannot be performed.
DVD IC(DVD MT PCB Assy : IC4002)
Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip.
64M SDRAM(DVD MT PCB Assy : IC4005)
No power.Block noise is generated during playback.
5 6 7 8
A
B
C
D
E
F
26 DV-610AV-S
1 2 3 4
5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY
C40
4
C40
4
W80
4
R4058
W83
2
W822
C23
03C
2302
B40
14
NR2301
W84
5
C40
86
DMG100A
R40
60
C40
71C
4080
C40
81
C40
82
C59
21
C40
88C
4068
C40
72
C40
73C40
54
C41
01
C41
20
C40
52
C40
64R
4001
C40
55C
4051
R40
14
R40
04
C40
22
C40
40
C40
25
R4044
C40
21
R4054
C40
29
R40
39
C40
36W
813
C40
37
R40
03
C40
20
C40
08C
4009
R40
05
C41
05
C40
05C
4019
C40
13
C40
17
C40
16C
4015
C40
14
C40
26W816
R40
20
C40
27C
4028
C40
33
R40
22C
4034
C40
35C
4041
C40
43
C40
49
C40
48
C40
46
C40
61
R40
69R
4068
C40
84
C40
65R
4006
R40
08
C41
10
C40
66
C40
67
D73
09D
7312
D73
08
D73
11
R73
21
D7310
D73
07
C73
30
B73
01C
7317
C73
02
C73
13
R73
15 C73
05
R40
67C
4083
R40
66C
4074
R4065R4064
R40
61R
4002
W80
4
C80
54
Q8009
C80
30
C80
06
R80
99
C80
51
R80
63R
8064
C80
55 R8066
C80
62
C80
46 R80
61
R80
75
R80
87
R80
82
Q8019 Q8021
C80
05
R80
96
Q8010
Q8008
D80
03
R80
21
D80
05
R8002
R8025
C80
39
C80
13
D80
06
R80
03R8017
R80
46
R80
12
R80
54C
8052
C80
57
R80
58R
8055
C80
44 R80
52
R80
31
R80
48
C80
56R
8077 Q8017
R8069
R80
76
C80
10
R80
36
C80
49
R8053
R80
50
C80
59
C80
09
R80
45
R80
68C
8053
R80
74 Q8015
R80
72
R80
92R
8093
R4058
W83
2
W822
W82
1
R40
50
R4051
C40
30
C40
12
R4026
C23
03C
2302
R40
40
W86
8
W81
9
W85
6R
4009
C41
28
W807
B40
14
C59
01
B40
15
R8065
B40
18
Q4004
C41
30
B40
16
R80
59
W864
W86
2
C41
31
NR4003
R40
34
NR2301
Q7302
R40
48
D4005
W84
4
R40
21
C80
25
Q5906
C59
20
W84
5
R80
67
C80
63Q8020
R7304
R73
05R
7316
R7317
W84
8
W85
1W
850
R8020
Q4002
B73
04
C40
86
C40
75
W85
8
W82
0
W84
0
W878
B8001
R80
06
DMG100A
Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed
How to diagnoseIn the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected.Measure the voltage between the two ends of one of the resistors mentioned below.
Measure the voltage between the two ends of NR2301 on the DVD MT PCB Assy. If the voltage is 0.17 V or higher, the 650-nm LD is degraded.
No playback of a DVD :
Measure the voltage between the two ends of NR2301 on the DVD MT PCB Assy. If the voltage is 0.20 V or higher, the 780-nm LD is degraded.
No playback of a CD :
If the measurements show degradation of an LD, replace the PICKUP Assy.
DVD MT PCB ASSY
1 2 3 4
27DV-610AV-S
5 6 7 8
A
B
C
D
E
F
6. SERVICE MODE6.1 SERVICE MODE PROCEDURE
POWER ON
DSC -
GGF1381Service moderemote controlunit
GGF1381Service moderemote controlunit
<TRAY OPEN> <TRAY CLOSE>
OPEN/CLOSE(Player)
OPEN/CLOSE
Press the play key ( ) of the normal remote control unit.
(Player)
An address is displayed
OR
ESC
<PLAY>ESC TEST
CHECKDVD, CD
DVD disc
POWER
ON
OFF
POWER
DISC SET
Notes:• After going into service mode, if you play back the disc, "DISC-NON" is displayed.• The video signal and the audio signal are outputted during the servicemode.• The SKIP key and the SCAN key are effective during the service mode.
SERVICE MODE: PLAY
SERVICE MODE: OFF
5 6 7 8
A
B
C
D
E
F
28 DV-610AV-S
1 2 3 4
6.2 SERVICE MODE IN
Service Mode Functional Specification� Service mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Service mode remote control unit. • Light the all FL and LEDs. • OSD displays test mode.
Note: * When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears.
� Release the Service mode • Turn off the power. • Press the [ESC] (A8-5F) key of the remote control unit.
� LD ON DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).
1 2 3 4
29DV-610AV-S
5 6 7 8
A
B
C
D
E
F
6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE
Character in bold : Item name: Information display
1
56
1011
89
3
2
12
15
13
14
� Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]
� Code indication of remote control unit [R − ∗ ∗ ∗ ∗] In case of double code, display a 2nd code.
� Main unit keycode indication [K − ∗ ∗]
� Tracking status [TRKG − ∗ ∗ ∗] Tracking on : [ON] Tracking off : [OFF]
� Spindle status [SPDL − ∗ ∗ ∗] [OFF], [CLV]
� Mechanism (loading) position value [M − ∗ ∗] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22]
� Slider position [S − ∗ ∗ ∗ ∗] In Side Switch ON : [01] In Side Switch OFF : [00]
Output video system [V − ∗ ∗ ∗ ∗] NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK − ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01]
RGB : [02]
Disc sensing [DSC − ∗ ∗ ∗] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ]
� Jitter value [J − ∗ ∗ ∗ ∗] Note:Don't use it.
� Version of the FL controller [FL: ∗ ∗ ∗ ∗]
Region setting of the player [REG: ∗] Setting value : [1] to [6]
� Destination setting of the FL controller [MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗] Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY
� Version of the flash ROM [VERSION: ∗∗∗∗∗∗∗∗]
7
5 6 7 8
A
B
C
D
E
F
30 DV-610AV-S
1 2 3 4
6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY
• Service mode indication (ESC + CHP/TIM keys)ID AddressThe error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs.EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)
• Calculation of the average error rate (ESC + "5" [Service mode remote control unit] keys)The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs)For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
• Indication of model information (ESC + CHAP keys)The items from 12 to 15 of the SERVICE MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to FL VERSION.
• Region confirmation mode (ESC + A.MON [Service mode remote control unit] + "1"-"8" [Service mode remote control unit] keys)After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens.
Command Contents ConditionsRemote Control
Key NameRemote
ControlCodeMemory clear and region / revision indication CLEAR (∗1) A8-45
Average value measurement of DVD error rate 5 (∗1) A8-05
CD error rate measurement 5 (∗1) A8-05
Scart terminal output : VIDEO
WY, models equipped with Scart terminal
AUDIO AF-BE
Scart terminal output : S-VIDEO SUBTITLE AF-36
Scart terminal output : RGB ANGLE AF-B5
Progressive OFFOnly for progressive models
R_SKIP A3-9D
Progressive ON F_SKIP A3-9C
ZOOM ON (X2 -> X4 -> x1) ZOOM AF-37
Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13
Model information indication CHAP (∗1) A8-40
Title search Input mode IN Title No. input Search execution
SIDE A (∗1)Numbers (∗1)
PLAY (∗1)
A8-4DA8-00 to A8-09
A8-17
Region confimation mode A.MON (∗1)Numbers (∗1)
A8-1EA8-01 to A8-08
Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key
∗1 : Service mode remote control unit
1 2 3 4
31DV-610AV-S
5 6 7 8
A
B
C
D
E
F
6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key.
Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ( ∗ ∗ ∗ ∗ )
• Calculation of the average error rate For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)
Note: ∗ Error of AV1 is not supported in this player.
Number of error
Indication plan contents
Character in bold : Item name: Information display
12
3
ex) For DVDs
• Step 1
e-
e -6 : OK e -5 : OK e -4 : Refer to Step 2 e -3 : NG e -2 : NG
Short circuit the position shown in Fig. 1-3 using asoldering iron. If you remove the DVD Deck with nosoldering, the Laser may be damaged.Disconnect the following connectors:(CP2301, CP2302 and CP2303).Remove the 4 screws (1).Remove the DVD Deck in the direction of arrow.
1-3: DVD DECK (Refer to Fig. 1-3)
Fig. 1-3
DVD Deck
Short circuit using asoldering iron.
Pick Up PCB
(1)
(1)
(1)
(1)
NOTE
Before your operation, please read “PREPARATION OFSERVICING”.Use the Lead Free solder.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5CuWhen Soldering/Removing of solder, use the drawingequipment over the Pick Up Unit to keep the Flux smokeaway from it.When installing the DVD Deck, remove all the solderingon the short circuit position after the connection of Pick UpPCB and DVD MT PCB connector.
1.
2.3.
4.
5.
1-4: DVD MT PCB (Refer to Fig. 1-4)
1.2.3.
Remove the 5 screws (1).Remove the 4 screws (2).Remove the DVD MT PCB in the direction of arrow.
Fig. 1-4
DVD MT PCB
(1) (1)
(2)
(2)
(2)
(2)
(1)
(1)
(1)
CAUTIONBe careful not to remove the FFC cable forcibly, becausethe FFC cable may be damaged.
1-1:
Remove the 5 screws (1).Remove the Top Cabinet in the direction of arrow (A).Disconnect the following connectors: (CP4002 andCP4004).Unlock the 4 supports (2).Remove the Front Cabinet in the direction of arrow (B).Remove the 11 screws (3).Remove the Operation PCB in the direction of arrow (C).
TOP CABINET/FRONT CABINET AND OPERATION(Refer to Fig. 1-1)
1.2.3.
4.5.6.7.
Fig. 1-1
(B)
(A)
Top Cabinet
Front Cabinet
(C)
Operation PCB
Operation PCB
(C)
(1)
(1) (1)
(1)
(1)
(2)(2)
(2)
(2) (3)(3)
(3)
(3)(3)
1-2: POWER PCB (Refer to Fig. 1-2)
1.
2.3.4.
Disconnect the following connectors:(CP502 and CP8001).Remove the 4 screws (1).Remove the 3 screws (2).Remove the Power PCB in the direction of arrow.
Fig. 1-2
Power PCB(2)
(1)
(2)(2)
(1)
(3)(3)
(1)(1)
1 2 3 4
33DV-610AV-S
5 6 7 8
A
B
C
D
E
F
2. REMOVAL OF DVD DECK PARTS
2-1: TRAY (Refer to Fig. 2-1-A)
METHOD AT NO POWER SUPPLY)
Tray.
1. Set the Tray opened. (Refer to the DISC REMOVAL
2. Unlock the 2 supports � and draw it while sagging the
Fig. 2-1-A
Tray
Push to Sag
Push to Sag
Loader Ass'y
�
NOTE
1. In case of the Tray installation, install them as the circledsection of Fig. 2-1-B so that the each markers are met.
2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A)
1. Remove the screw �.2. Unlock the 2 supports �.3. Remove the Insulator (R) from the Loader Sub Ass'y.4. Remove the Traverse Ass'y.
Fig. 2-2-A
Tray
Loader Ass'y
Fig. 2-1-B
Insulator (R)
NOTE
1. Disassemble only the DVD DECK PARTS parts listedhere. Minute adjustments are needed if the disassemblyis done. If the repair is needed except listed parts,replace the DVD MECHA ASS'Y.
NOTE
1. In case of the Traverse Ass'y, install it from (1) to (4) in
2. In case of the Traverse Ass'y installation, hook the wireorder. (Refer to Fig. 2-2-B)
on the Loader Ass'y as shown Fig. 2-2-C.
�
Traverse Ass'y
Loader Sub Ass'y
Fig. 2-2-BCheck Lock
Traverse Ass'y
Rack Loading
Loader Ass'y (Bottom Side)
Holder Traverse
Fig. 2-2-C
Loader Ass'y
Check Hook
Loading Belt
Loading Sub Ass'y
Gear Pulley
�
2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT(Refer to Fig. 2-3-A)
1. Remove the Loading Belt.2. Remove the screw �.3. Remove the Loading Motor PCB Ass'y.4. Remove the 2 screws �.5. Remove the Loading Motor.6. Remove the Gear Pulley.
1. In case of the Pulley Motor installation, check if the value
2. When installing the wire of the Loading Motor PCB Ass'y,
3. When installing the Loading Motor PCB Ass'y, install it
4. In case of the Loading Motor PCB Ass'y installation, hook
of the Fig. 2-3-B is correct.
install it correctly as Fig. 2-3-C.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5Cu
correctly as Fig. 2-3-D.
the wire on the Loader Sub Ass'y as shown Fig. 2-3-E.
Fig. 2-3-B
7.0 ± 0.1 mm
Safety surface for pressingof the insert.
Loading Motor
Pulley Motor
Check HookLoading Motor PCB Ass’y
Loading Motor PCB Ass’yFig. 2-3-C
Fig. 2-3-E
Check Hook
Fig. 2-3-D
Rack Loading
BA
The Lever should be positionbetween A and B.
Check Hook
Rack Loading
�
Loader Sub Ass’y
Gear Main
2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR(Refer to Fig. 2-4-A)
1. Unlock the support � and remove the Gear Pulley.2. Remove the Gear Main.3. Press down the catcher � and slide the Rack Loading.
Gear Pulley
�
Fig. 2-4-A
NOTE
1. In case of the Rack Loading installation, hook the Rack
2. When installing the Gear Main, take care the direction ofLoading on the Loader Sub Ass'y as shown Fig. 2-4-B.
up or down as shown Fig. 2-4-C.
Fig. 2-4-B
Rack Loading
Check Hook
Fig. 2-4-C
Main Gear
Up Side
Down Side
2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)
clockwise, then unlock the 3 supports �.1. Press the Clamper and rotate the Plate Clamper
2. Remove the Plate Clamper, Magnet Clamper and Clamper.
Plate Clamper
Magnet Clamper
Fig. 2-5-A
Main Frame
Clamper�
��
Loader Sub Ass'y (Bottom Side)
1 2 3 4
35DV-610AV-S
5 6 7 8
A
B
C
D
E
F
Holder Traverse
Insulator (F)
Traverse Ass'y
Insulator (F)
Insulator (R)
NOTE
1. In case of the Clamper Ass'y installation, install correctlyas Fig. 2-5-B.
Fig. 2-5-B
Plate Clamper
Clamper
2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR
1. Remove the Holder Traverse.2. Remove the 2 Insulator (F).3. Remove the Insulator (R).
Fig. 2-6-A
(R) (Refer to Fig. 2-6-A)
NOTE
1. In case of the Insulator (F) installation, install correctly as Fig. 2-6-B.
Fig. 2-6-B
Traverse Holder
Insulator (F)
2-7: SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/ RACK FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A)
1. Unlock the support �.2. Remove the Gear Middle.3. Remove the screw �.4. Remove the Rack Feed Ass'y.5. Remove the screw �.6. Remove the Switch PCB Ass'y.7. Remove the screw �.8. Remove the Gear Feed.9. Remove the 2 screws �.10. Remove the Feed Motor.11. Remove the Gear Motor.
1. When installing the Rack Feed Ass'y, push both ends to
2. In case of the Gear Motor installation, check if the value
3. When installing the wire of the Switch PCB Ass'y, install
4. After the assembly of the Traverse Ass'y, hook the wire
align the teeth as shown Fig. 2-7-B. Then install it.
of the Fig. 2-7-C is correct.
it correctly as Fig. 2-7-D.Manual soldering conditions• Soldering temperature: 320 ± 20 °C• Soldering time: Within 3 seconds• Soldering combination: Sn-3.0Ag-0.5Cu
on the Traverse Ass'y as shown Fig. 2-7-E.
[OK] [NG]
Fig. 2-7-B
Rack Feed Ass'y
PushPush
Fig. 2-7-C
8.0 ± 0.2 mm
Safety surface for pressingof the insert.
Feed Motor
Gear Motor
Check Lock
Pickup lenesesGEM1004GED-008
5 6 7 8
A
B
C
D
E
F
36 DV-610AV-S
1 2 3 4
Traverse Ass'y
Check Hook
Check Hook
Check Hook
Fig. 2-7-E• Loosen the wire in the direction of the arrow.
Check Hook
~ FEED MOTOR ~
WHITE (4)
BROWN (3)
~ SPINDLE MOTOR ~
YELLOW (2)
GREEN (1)
Fig. 2-7-D
Switch PCB Ass'y
• Install wire from (1) to (4) in order.
[ 24 pin FFC ]
shown from Fig. 2-8.
2-8: FFC WIRE HANDLING
1. When installing the FFC, fold it correctly and install it as
positions for the FFC.1. Do not make the folding lines except the specified
NOTE
Fig. 2-8
Printing Surface Fold
79 ± 1 mm
Reinforcement Plate
To Pick Up PCB
1 2 3 4
37DV-610AV-S
5 6 7 8
A
B
C
D
E
F
8. EACH SETTING AND ADJUSTMENT8.1 RE-WRITE FOR DVD FIRMWAVE1. PurposeAfter replacing the DVD MT PCB Assy, be sure to update the firmware to the latest version. The firmware of the Assy for service may not be the latest.
3. Procedures for updating the firmwareHow to update:1 Turn on the main unit and open the disc tray.2 Place the disc for updating in the disc tray and close the tray.3 Press the PLAY button.
4 Updating of the firmware is completed.
2. Procedures for creating the disc for updatingNecessary tools:1 PC with a CD-R/CD-RW drive2 Blank CD-R or CD-RW3 Firmware file (∗∗∗∗∗.BIN)
How to create:1 Start up the program for writing to CD.2 Load a blank disc in the CD-R/CD-RW drive.3 Enter "PIONEER" as the volume label.4 Select the .BIN file.5 Write the latest version of the firmware in ISO 9660 format.
While the screen shown at left is being displayed, updating is in progress.DO NOT TURN OFF THE POWER DURING UPDATING.
When the screen with the Pioneer logo is displayed, updating is completed.The time required for updating is about 2 minutes.
5 6 7 8
A
B
C
D
E
F
38 DV-610AV-S
1 2 3 4
4. How to confirm the version of the firmwarePress the ESC then the CHAP key on the remote control unit for servicing. The version of the firmware is labeled ROM NUMBER. Check if the version is the latest one.
YJC8223A
AREA:WY
20
02A6
1.16
1389FE
ROM NUMBER
REGION:2
REG CHK
SUM CHK
FL VERSION
CHIP VERSION
How to interpret the version code:
Number of releases on the same release date
Release date:(Example:2008.2.23) 8: Year 2: Month (1-9 [Jan-Sep], A-C [Oct-Dec]) 23: Day
Fixed
Y J C 8 2 2 3 A
5. Troubleshooting� If updating of the firmware failed If the main unit was turned off during updating, it cannot initialize and start up again properly. In such a case, replace the flash ROM on the DVD MT PCB Assy.� If updating of the firmware using the disc for updating failed • Was the disc for updating recognized properly? Check if the volume label of the disc is PIONEER. • Is playback of a disc other than the disc for updating possible? If playback of a test CD is also impossible, a reading section, such as PU, may be defective. In such a case, repair the defective part first. If playback of a test CD is possible, the disc for updating may be defective. Check for any scratches or foreign matter, such as fingerprints, on the reading surface. If no problem is found with the disc, create a new disc for updating again.
1 2 3 4
39DV-610AV-S
5 6 7 8
A
B
C
D
E
F
5 6 7 8
A
B
C
D
E
F
40 DV-610AV-S
1 2 3 4
9. EXPLODED VIEWS AND PARTS LIST
9.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.The mark found on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual.(In the case of no amount instructions, apply as you think it appropriate.)
NOTES:
WVXZT5Only
ExceptWVXZT5
WSXZT5 Only
WVXZT5 Only
1 2 3 4
41DV-610AV-S
5 6 7 8
A
B
C
D
E
F
(1) PACKING SECTION PARTS LIST
(2) CONTRAST TABLE DV-610AV-S/WYXZT5, /WVXZT5, /WSXZT5, DV-610AV-K/WYXZT5 and WSXZT5 types are constructed the same except for the following:
Mark No. Description Part No.
> 1 Power Cable See Contrast table (2)
2 Audio/Video Cable 06CPBA2006
3 Remote Control See Contrast table (2)
4 Package Pad 792WHAA237
5 . . . . . . . .
6 Operating Instructions (E) See Contrast table (2)
7 Operating Instructions (E/I) See Contrast table (2)
8 Operating Instructions (G/F) See Contrast table (2)
9 Operating Instructions (S/D) See Contrast table (2)
10 Operating Instructions (R) See Contrast table (2)
11 . . . . . . . .
12 . . . . . . . .
13 Package See Contrast table (2)
14 Gift Box See Contrast table (2)
Mark No. Description Part No.
Mark No. Symbol and Description DV-610AV-S/
WYXZT5DV-610AV-S/
WVXZT5DV-610AV-S/
WSXZT5DV-610AV-K/
WYXZT5DV-610AV-K/
WSXZT5
> 1 Power Cable 1206158802 1206138802 1206158802 1206158802 12061588023 Remote Control 076E0PP121 076E0PP121 076E0PP121 076E0PP131 076E0PP1316 Operating Instructions (English) Not used J2L50501A Not used Not used Not used7 Operating Instructions J2L50221A Not used Not used J2L50221A Not used
(English, Italian)8 Operating Instructions J2L50222A Not used Not used J2L50222A Not used
(German, French)
9 Operating Instructions J2L50223A Not used Not used J2L50223A Not used(Spanish, Dutch)
10 Operating Instructions (Russian) Not used Not used J2L50601A Not used J2L50601A13 Package 792WHAA252 792WHAA253 792WHAA252 792WHAA252 792WHAA25214 Gift Box 793WCDD677 793WCDD788 793WCDD775 793WCDD714 793WCDD774
5 6 7 8
A
B
C
D
E
F
42 DV-610AV-S
1 2 3 4
9.2 EXTERIOR SECTION
4A
BD
A
C
BD
C
1 2 3 4
43DV-610AV-S
5 6 7 8
A
B
C
D
E
F
(1) EXTERIOR SECTION PARTS LIST
(2) CONTRAST TABLE DV-610AV-S/WYXZT5, /WVXZT5, /WSXZT5, DV-610AV-K/WYXZT5 and WSXZT5 types are constructed the same except for the following:
Mark No. Description Part No.
1 DVD MT PCB Assy A2L502A130
2 OPERATION PCB Assy See Contrast table (2)
3 . . . . . . . .
> 4 POWER PCB Assy A2KL502A240
5 DVD MECHA ASSY A2L101A650
6 Shield,21Pin 761WSA0237
7 . . . . . . . .
8 . . . . . . . .
9 Plate,Cover power 755WPAA035
10 Holder,FFC 761WPA0396
11 Cushion,Leg VEB1349
12 Cabinet,Top See Contrast table (2)
13 Spring Earth 743WKAA015
14 Cushion 65TS10-7.5 8965TS0610
15 . . . . . . . .
16 Screw,Tap Tite(B)-R (3x5.5) 815223055U
17 Screw,Tap Tite(B) (3x6.0) See Contrast table (2)
Applying positions AA, AB and AC for the grease are displayed for this section.Check if the correct grease is applied for each position.
NOTE:CLASS MARK
GREASE AA
AB
PART NO.
GEM1018
GYA1001
ACGEM1036
Cannot supply separately.If the repair is needed, replace the LOADER SUB ASS'Y.
PCB610(LOADING MOTOR PCB ASS'Y)
CD2302
Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more.If the repair is needed, replace the DVD MECHA ASS'Y.
NOTE FOR PCB DIAGRAMS :1. Part numbers in PCB diagrams match those in the schematic diagrams.2. A comparison between the main parts of PCB and schematic diagrams is shown below.
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.4. View point of PCB diagrams.Symbol In PCB
DiagramsSymbol In SchematicDiagrams
Part Name
B C E
D
D
G
G
S
S
B C E
B C E
D G S
B C E B C E
B C E
Transistor
Transistorwith resistor
Field effecttransistor
Resistor array
3-terminalregulator
CapacitorConnector
P.C.Board Chip Part
SIDE A
SIDE B
SIDE A SIDE A
SIDE B SIDE B
SWLOADING MOTOR (INSERTED PARTS)
LOADING MOTOR (CHIP MOUNTED PARTS)
DED021A
DED021A DED020A
SW
2 CD
2301
M2602 M2601
SW1
CD2302M2603
15
WH
BR
BRWH
YE
GR
1 2 3 4
69DV-610AV-S
5 6 7 8
A
B
C
D
E
F
11.2 DVD MT PCB ASSY
SIDE A SIDE A
1
65129
193
R5919
R5920
IC4005
IC40
02
NR4002
X4001
C40
69
R4082R4083
R40
71R
4070
C4050
C41
23
CP2303C
P23
02
IC40
04
CP
4002
R40
84C
4091
C41
04
W84
6
C4114C4115
NR4001
R40
35
C41
33
CP2301
W82
6
C4098
C4112C4093
R4011R4012
C4099
B40
02
C4095
C40
94
IC4006
C40
96
R40
13
B40
01C
4056
IC59
02
C5923
R5921 C5922R5901C5924
W815
R40
18
R40
19
R40
17
R40
15R
4016
C40
32C
4031
C4042
C40
44
C40
47R
4024
R4025R40
27
R40
46R
4047
C4011
R73
20
R73
19
IC73
01
C7329
CP8001
C7316
C7314C7315
J730
2
C7318
CP7301
B7305
J730
4
R73
01
W877
B73
02
C7319C7312
C73
09C
7308
C7307C7306C7304
C8067Q8011
D80
04
R8001R8041
C8040C8036
C8041
R80
18
IC8003C8016
C8050
R8038R8023Q8012
R8081
Q80
23R
8085
R8090R8088R8091
C8027
C8068
R80
80
Q80
24
IC8008C8058
C8069
C8017
C8029
J800
1
IC8007
IC8002
C80
02
R80
09R
8005
Q80
01
C8045
R80
24
R80
26Q8014
C8035
R80
35
C8048 C8033
C8061
C8060 R80
19
C8032
C8072
C8047
R80
33
C8065
C8066
J800
2 IC8004
IC8005
R80
29
R80
22
R80
94R
8071
R80
73
R8049
R8027
R80
95
R8078
R80
79
R8070
Q8016
Q8018
C80
43
C8073
C8026
C8019
C8014C8037
C8064
C80
23
C8020
C8034 C8015
R4038
C80
07
Q80
13
C80
08
C4119
C41
03
R40
43
C4060
W83
3
IC2301
Q2303
Q2305
C2321
Q2302 Q2304
C2320
R23
06R
2307
Q23
01R
2308
R23
09
R23
38
R2319
R2331R2342C2322C2323C2312
C23
05
R2317
R2311
C23
11R
2310
C23
07
W80
2
R2325R2312 R2313
C2306
R2304
C2301
C8028
C8031
IC4001
W85
5
IC7302
C7322
C4117
C40
24
R23
16
C40
63
W889
C40
62
C4023
C4100
W83
9
W86
1
W843
R8043
R4059
Q8004
Q80
03
Q2306
CP4003_1
C4142
IC4007C4078
Q4003
R40
07R
4010
IC8001
C80
04
IC40
09
W84
9
C4137
C41
40R
4074
R40
73R
4072
C4141
C41
35
C41
34
C41
22C
4132
B59
01
R40
63
W83
0
L59
01L
5902
B40
10
W83
7
CP
5901
R73
02R73
03
C2304
C59
25
IC4003
C41
43
CP
4004
Q8002
R2329_1
Q5902
D40
02
D40
03
C41
02
R80
28
R4028
C4077
C40
76
C23
08R
2318
R2327
C40
03
C40
02
C4001
C40
07
C4038
L4001
C8038
W87
9
W842
W841
C2325_1
R80
07R
8008
SH40
01
B40
07
DMG100A
DVD MT PCB ASSY
5 6 7 8
A
B
C
D
E
F
70 DV-610AV-S
1 2 3 4
SIDE B SIDE B
R40
60
C40
71C
4080
C40
81
C40
82
C59
21
C40
88C
4068
C40
72
C40
73C40
54
C41
01
C41
20
C40
52
C40
64R
4001
C40
55C
4051
R40
14
R40
04
C40
22
C40
40
C40
25
R4044C
4021
R4054
C40
29
R40
39
C40
36W
813
C40
37
R40
03
C40
20
C40
08C
4009
R40
05
C41
05
C40
05C
4019
C40
13
C40
17
C40
16C
4015
C40
14
C40
26
W816
R40
20
C40
27C
4028
C40
33
R40
22C
4034
C40
35C
4041
C40
43
C40
49
C40
48
C40
46
C40
61
R40
69R
4068
C40
84
C40
65R
4006
R40
08
C41
10
C40
66
C40
67
D73
09D
7312
D73
08
D73
11
R73
21
D7310
D73
07
C73
30
B73
01C
7317
C73
02
C73
13
R73
15 C73
05
R40
67C
4083
R40
66C
4074
R4065R4064
R40
61R
4002
W80
4
C80
54
Q8009
C80
30
C80
06
R80
99
C80
51
R80
63R
8064
C80
55 R8066
C80
62
C80
46 R80
61
R80
75
R80
87
R80
82
Q8019 Q8021
C80
05
R80
96
Q8010
Q8008
D80
03
R80
21
D80
05
R8002
R8025
C80
39
C80
13
D80
06
R80
03R8017
R80
46
R80
12
R80
54C
8052
C80
57
R80
58R
8055
C80
44 R80
52
R80
31
R80
48
C80
56R
8077 Q8017
R8069
R80
76
C80
10
R80
36
C80
49
R8053
R80
50
C80
59
C80
09
R80
45
R80
68C
8053
R80
74 Q8015
R80
72
R80
92R
8093
R4058
W83
2
W822
W82
1
R40
50
R4051
C40
30
C40
12
R4026
C23
03C
2302
R40
40
W86
8
W81
9
W85
6R
4009
C41
28
W807
B40
14
C59
01
B40
15
R8065
B40
18
Q4004
C41
30
B40
16
R80
59
W864
W86
2
C41
31
NR4003
R40
34
NR2301
Q7302
R40
48
D4005
W84
4
R40
21
C80
25
Q5906
C59
20
W84
5
R80
67
C80
63Q8020
R7304
R73
05R
7316
R7317
W84
8
W85
1W
850
R8020
Q4002
B73
04
C40
86
C40
75
W85
8
W82
0
W84
0
W878
B8001
R80
06
DMG100A
DVD MT PCB ASSY
1 2 3 4
71DV-610AV-S
5 6 7 8
A
B
C
D
E
F
11.3 OPERATION PCB ASSY
SIDE A SIDE B
OP
ER
AT
ION
PC
B A
SS
Y
OP
ER
AT
ION
PC
B A
SS
Y
23
34
1
12
SW
667
D66
0
SW
665
SW
664
SW
662
SW
660
SW
663
W02
1
SW
666
D65
9
D657
D65
8
SW
668
D656
D655
D654
D652
W017
SW
661
SW
658
SW
659
SW
652
SW
655
SW
656
W00
1
D65
1
SW
657
SW
654
W005
W004
W016
W013
W012
W014
D665
R66
4
W018
W02
2
C67
4
C65
3
R666
W006
W011
W00
2
W019
W020
V65
1
CP
601
CP
605
W007
CP603
CP604
W02
3
CP602
OS
651
SW
653
W80
4
W00
3
D667
C651
R657
C611
R655
R658
C610 R656
IC651
C654
B601
C675
R66
2
R65
4
C605
C604
C676
C658
C601
C608
W80
3B
602
W806
DE
G14
9A
DE
G15
0A
DE
G14
9A
DE
G15
0A
GA
30C
5
GA
30C
5
5 6 7 8
A
B
C
D
E
F
72 DV-610AV-S
1 2 3 4
11.4 POWER PCB ASSY
SIDE A SIDE A
J810
1O
S81
01J8
102
J501
FH502FH501 F501 L50
1
C502
R50
3
D505
D502
D503
D506
T501
IC502D511
W00
6
W00
3
D51
3
C51
4
IC50
4
C509
C505
R512
C506
D50
8
C513
R50
7
W002
B501
SH501
R505
C516
IC501
D51
5
D527
C517
C522 C520
D512
D510C521
C523
IC503
C531
W013W012
Q515
C535
W021
W81
7
C527
R511
D517D534
W022
W007
W01
7
Q502
C528
R52
8
R53
0
W00
8C538
L503
C8104
C8118
CP503
D8104L8101
D8101
R81
03
R81
05
C8112
D81
03
C8113
D81
05
C8114
W02
3
C8115
R81
20
W018
C536
L505
W015
D528
C526
W01
4
W011
W019
W009
D533
R53
4W
005
W010
D53
6
D535D531
C519D52
3
D52
0D52
2
D521
R514
CP502
W004
CP8102
W001
C515
D51
9
Q504
Q510
R510_1
R52
9_1
R502_1
W016
D509
C511_2
R52
4
W825
R50
8
POWER PCB ASSY
DPG017A
RISK OF FIRE- REPLACE AS MARKED.
GA30C5
L
N
1 2 3 4
73DV-610AV-S
5 6 7 8
A
B
C
D
E
F
SIDE B SIDE B
R50
4
C50
8
Q509Q511
R54
0
R54
3
R54
2
R54
1
R52
6
R50
9
R52
5
R54
7
C50
1
R51
9
Q505
R54
5
R81
24
Q8103
B81
01R
8122
R81
23
C81
03
R81
21R
8106
R81
07
C81
20
C81
19
R81
14
C81
11
R81
15
C81
07R
8111
R81
02
Q8102 Q8101
R81
04R
8108
R81
10
R81
12
R81
01
R81
13C
8116
Q8105
Q8104
C81
01
C81
06
R53
6
Q503
R53
1
R54
8
R53
7
Q513
R54
4
Q512
R51
5C
540
C50
3R
513
R51
8
R51
6
R51
7
R53
9
Q506
R50
6
R53
8
R52
7
Q501
R52
3
C54
1
C81
05
B50
2
R81
09
R54
6C
524
DPG017A
POWER PCB ASSY
5 6 7 8
A
B
C
D
E
F
74 DV-610AV-S
1 2 3 4
12. PCB PARTS LIST
- Meaning of the figures and others in the parentheses in the parts list. Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding PC board. IC 301 (A, 91, 111) IC NJM2068V
5 6 2 1
1 R 0 R 5 0
5 6 1
4 7 3
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. - The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. - When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47 k ohm (tolerance is shown by J = 5%, and K = 10%). 560 Ω → 56 × 101 → 561 ...................................................................RD1/4PU J 47 kΩ → 47 × 103 → 473 ...................................................................RD1/4PU J 0.5 Ω → R50 .................................................................................................RN2H K 1 Ω → 1R0 .................................................................................................RS1P K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62 kΩ → 562 × 101 → 5621 .................................................................RN1/4PC F
Mark No. Description Part No.
LIST OF ASSEMBLIES1..DVD MT PCB ASSY A2L502A130
1..OPERATION PCB ASSY A2L502A270(WYXZT5,WVXZT5)*
1..OPERATION PCB ASSY A2L506A270(WSXZT5)*
> 1..POWER PCB ASSY A2L502A240
(*) A2L502A270 and A2L506A270 have same service parts.But they are NOT COMPATIBLE.
Mark No. Description Part No.
DVD MT PCB ASSYSEMICONDUCTORS
IC 2301 IC AM5766 I1UFV5766SIC 4001 IC S-24CS04AFJ-TB-GE I5HJ0S04A0IC 4002 IC MT1389EXE/S-L IC8K0389SXIC 4003 IC R3112N291A-TR-FA IE1F0291A0IC 4004 IC ES29LV160EB-70TG S2L502AF01
IC 4005 IC M12L64164A-5TG IF9J0164AEIC 4006 IC LD1117AL-ADJ-AA3-A-R I1YF9117A0IC 4007 IC R5523N001B-TR-F I1ZF0N0010IC 4009 IC BA00BC0WFP-E2 I07F0C0WF0IC 5902 IC PQ1K503M2ZPH I0GF9K5030
IC 7301 IC LA73054-TLM-E I03FG30540IC 7302 IC SN74CBT3257PWR I5CJ032570IC 8001 IC TC7SHU04FU I55F004FU0IC 8003-8005 PCM1742KE/2K I17F042KE0IC 8008 IC RC4580IDR I04J045800
OTHERSJ 7302 RCA JACK 060R451013J 7304 JACK 063R700013J 8001 RCA JACK 060R451012J 8002 RCA JACK 060R451014CP 5901 CONNECTOR PCB SIDE 06GEYJ3048