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Duplo DBM-120 DC-6000S / 8000S 2 / 10000S Connecting
Kit
Installation Manual
Specialized person only
INSTALLATION MANUAL
DBM-120CONNECTING KIT
(MODEL: DC-6000S/8000S 2/10000S)
Do not leave this Installation Manual at the installation site after installation.Furthermore, do not leave tools used for the installation, at the installation site.Retain this Installation Manual for future reference as it will be needed for subsequentmaintenance such as relocation.
TO SERVICING PERSONNEL
TABLE OF CONTENTS
1. Standard Accessories ..................................... 1
2. Installing Procedure ........................................ 2
2-1. Releasing the DBM-120 Lock .................. 2
2-2. Checking the DBM-120 EPROM ............. 2
2-3. Setting the DBM-120 ............................... 4
2-4. Checking the Suction Collator EPROM ... 6
2-5. Setting the DIP Switch of Suction
Collator .................................................... 7
2-6. Connecting the Suction Collator .............. 7
2-7. Connecting the Communication Cable .... 9
1
The following parts are enclosed in the connecting kit. Check that you have all of them beforebeginning installation.
1. STANDARD ACCESSORIES
No.
q
w
e
Qty. NameNo. Qty.
r
t
y
Cable clamp 2
Screw (MSKW4 × 8) 2
Installation manual 1
Communication cable 1
Connecting plate 1
Screw (MSKW5 × 10) 4
DBM-120CONNECTING KIT
(MODEL: DC-6000S/8000S 2/10000S)
INSTALLATION MANUAL
Specialized person only
Name
q w e r
t y
2
2. INSTALLING PROCEDURE
2-1. Releasing the DBM-120 Lock
Release the locks securing the bottomplate of the DBM-120 and movable unittogether (2 each at the front and back).
Loosen the two screws of the fixing plate, and movethe fixing plate down and secure it.
NOTE : Be sure to complete above work beforeturning on the power, or the unit maydamage.
1
Fixing plate
Movable unit
DBM-120
2-2. Checking the DBM-120 EPROM
Enter the maintenance menu.
qPress the (Escape) button once at the initial screen of the display on the control panel.
1
wTurn the jog dial by three clicks towards the right todisplay “Number of Sheets” in the display.
Number of Sheets2
ePress the (Clear) button once. A beep will be sounded.
Start button
Stop button
button
Clear
buttonEscape
Jog dial/Enter button
Power ON indicatorLights up when theDBM-120 is turned ON.
Display
buttonFunction
3
2. INSTALLING PROCEDURE
rTurn the jog dial by 5 clicks towards the left todisplay “Fine Adjustment” in the display.
Fine AdjustmentA3
tPress the button once. Two beeps will besounded, and “Maintenance Menu” will be displayedin the display.
Maintenance Menu
Display the ROM version.2qPress the center of the jog dial.
wPress the center of the jog dial again.
The illustration on the right shows the display forthe ROM version “11C-80033”.
Select M. ModeROM Version
MC ROM Version11C8OO33
Check the EPROM version displayed in the display.
If the version of the EPROM of the DBM-120 is 11C-80033 or more, it need not be replaced. If the version is 11C-80032or less, replace the EPROM.
NOTE : Be sure to replace the EPROM if the version is 11C-80032 or less, or the DBM-120 will not operate.
The EPROM is a service parts.
3
To return to the initial screen
Press the button three times.
4
2. INSTALLING PROCEDURE
2-3. Setting the DBM-120
Enter the maintenance menu.
qPress the (Escape) button once at the initial screen of the display on the control panel.
1
wTurn the jog dial by three clicks towards the right todisplay “Number of Sheets” in the display.
Number of Sheets2
ePress the (Clear) button once. A beep will be sounded.
rTurn the jog dial by 5 clicks towards the left todisplay “Fine Adjustment” in the display.
Fine AdjustmentA3
tPress the button once. Two beeps will besounded, and “Maintenance Menu” will be displayedin the display.
Maintenance Menu
5
2. INSTALLING PROCEDURE
Select “Suction” at the “Select Collator” screen.2
NOTE : If the collator set at the control panel of the DBM-120 and the collator actually connected differ, theDBM-120 will not operate normally.
Select M. ModeROM Version
CollatorDC-1O
The selected collator shifts tothe beginning of the line andstarts blinking.
The collator displayed in the secondline is currently selected.
Select CollatorDC-1O DC-6/8 Su
Select CollatorSuction
CollatorSuction
qPress the center of the jog dial.
wTurn the jog dial to display “Collator” in the display.
ePress the center of the jog dial.
rTurn the jog dial to select “Suction”.
tPress the center of the jog dial to confirm the collatorto be connected.
To return to the initial screen
Press twice the button.
6
2. INSTALLING PROCEDURE
2-4. Checking the Suction Collator EPROM
Check the version of the EPROM in the ROM number check mode of the suction collator.
(1) Press the numerical keys on the control panel in the following order. 1 → 2 → 3 → 4 → 5 → 6
(2) Press the STOP key. The ROM number will be displayed on the display window as follows.
For the DC-10000S
“A-?” Display the ROM number of Tower A.↓ Press the STOP key.
“b-?” Display the ROM number of Tower B.↓ Press the STOP key.
“C-?” Display the ROM number of Tower C.↓ Press the STOP key.
“d-?” Display the ROM number of Tower D.↓ Press the STOP key.
“E-?” Display the ROM number of Tower E.↓ Press the STOP key.
“F-?” Display the ROM number of Tower F.↓
Release the check mode using the STOP key.
∗ For DC-6000S, up to “C-?” will be displayed. For DC-8000S 2, up to “d-?” will be displayed.
DC-6000S → If the version is 99L-80212 or more, it need not be replaced.DC-8000S 2 → If the version is 96F-82498 or more, it need not be replaced.DC-10000S → If the version is 96F-81999 or more, it need not be replaced.
NOTE : The DBM-120 will not operate normally with EPROMs of versions below the versions indicated above.Use the same EPROM versions for all towers connected.
The EPROM is a service parts.
1
7
stop start
2. INSTALLING PROCEDURE
2-5. Setting the DIP Switch of Suction Collator
Push down Pin 6 of DIP switch 2 on the control panel of Tower A of suction collator (to thenumber side).
1
DIP switch 2
OPEN
1 2 3 4 5 6 7 8
DIP switch 2
DIP switch 1
DIP switch 4
DIP switch 3
∗ This shows the DC-10000S.
2-6. Connecting the Suction Collator
Temporarily secure the connecting plateprovided to the DBM-120 cabinet.
<< Parts to be used >>Connecting plate w ............................................ 1Screw (MSKW5 × 10) e ................................... 2
1 DBM-120
DBM-120 cabinet
Connecting plate Screws
Connecting plate
Screws
LU-HM
Temporarily secure the connecting plateto the LU-HM.
<< Parts to be used >>Screw (MSKW5 × 10) e ................................... 2
2
NOTE : Be sure to turn off the power of the DBM-120 and suction collator and disconnect the power plug from theoutlet first before starting the work.
Tighten the screws temporarily secured in step 1, and secure the connecting plate.3
8
2. INSTALLING PROCEDURE
Check that the distance between thepaper in-feed slot of the DBM-120 and theLU-HM exit is 8 to 12 mm (0.31" to 0.47").
NOTE : As the above range will not be satisfied ifthe ground is not flat, check that theground is flat.
4DBM-120
Guide
8 to 12 mm(0.31" to 0.47")
LU-HM
Paper ejection rollers
DBM-120
Guide
3 to
7 m
m(0
.12"
to 0
.28"
)
LU-HM
Paper ejection rollers
Adjust the height of the LU-HM exit so thatthe paper in-feed slot of the DBM-120 is 3to 7 mm (0.12" to 0.28") lower than theLU-HM exit.
5
qLoosen the top two screws of the pillars of both theoperating and non-operating sides.
Pillar
Screws
Fixing nut
Bolt
UpDown
wLoosen the nut fixing the bolt inside the pillar, andturn the bolt to adjust the height of the LU-HM exit.
NOTE : Adjust so that the operating and non-operating sides of the LU-HM exitbecome the same height.
eAfter adjusting, tighten the nut, secure the bolt, andtighten the top screws of the pillar.
9
A3
2. INSTALLING PROCEDURE
Turn on the power supply of the DBM-120, and set to the A3 size.Refer to “6-1. Basic Operation” in the instruction manual of the DBM-120 for details onsetting the paper size.
6
Adjust the A3 mark on theindication label to this face
LU-HM exitjam sensor
Indication label of DBM-120
2-7. Connecting the Communication Cable
Connect the communication cableprovided to the connector of the DBM-120.After connecting, be sure to tighten thescrews.
<< Parts to be used >>Communication cable q .................................... 1
1
Connect the other connector of thecommunication cable to the connector (atthe bottom) for connecting the peripheraldevices of the suction collator.After connecting, be sure to tighten thescrews.
2
Communication cable Suction collator
Screws
DBM-120
Communication cable
Screws
Adjust at the long holes of the connecting plate so that the A3 mark on the indication label ofthe DBM-120 faces the LU-HM exit jam sensor side facing up, and tighten the screwstemporarily secured in step 2 to secure the connecting plate and LU-HM.
7
10
This ends the installation procedure.
2. INSTALLING PROCEDURE
Fix the communication cable to connectingplate of LU-HM.
<< Parts to be used >>Cable clamp r ................................................... 2Screw (MSKW4 × 8) t ..................................... 2
3
Cable clampsConnecting plate
Suction collator
NOTE : Move the DBM-120 unit to and fro when changing the paper size. Move aside the power cord so that it doesnot touch the DBM-120 at this time.
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