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8 7 6 5 4 3 2 1 Service Manual Duplex Color Image Reader - B1 July 30, 2009 Revision 0
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Duplex Color Image Reader-B1 SM Rev0 073009

Sep 28, 2015

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Rey Creole

for Canon iRA C5000 Series
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  • 87654321

    Service ManualDuplex Color Image Reader - B1

    July 30, 2009Revision 0

  • ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

    CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

    The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

    TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

    CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

    (C) CANON INC. 2009

    CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

  • Explanation of SymbolsThe following symbols are used throughout this Service Manual.

    Symbols Explanation Symbols Explanation

    Check. Remove the claw.

    Check visually. Insert the claw.

    Check the noise. Use the bundled part.

    Disconnect the connector. Push the part.

    Connect the connector. Plug the power cable.

    Remove the cable/wire from the cable guide or wire saddle.

    Turn on the power.

    Set the cable/wire to the cable guide or wire saddle.

    Remove the screw.

    Tighten the screw.

    The following rules apply throughout this Service Manual:

    1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

    In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

    2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

    In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

    The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

  • Blank Page

  • 11 Reader - Product Outline

    Reader - Product Outline

    FeaturesSpecificationsNames of Parts

  • 111-2

    1-2

    Reader - Product Outline > Specifications

    Reader - Product Outline > Specifications

    FeaturesAdapting Reading sensor, allows low power consumption and high-speed trigger.Exposure to light by white color LED, enables low power consumption, size reducing, and color balance improvement.Color aberration-free.

    Specifications

    Item Specification/function RemarksExposure system High-brightness white LED + reflection plate -Original scan

    In BOOK mode

    Scan by movement of scanner unit -

    In DADF mode

    Scan by original stream reading with scanner unit fixed

    -

    Scanning resolution B&W: 600 dpi x 600 dpiColor: 600 dpi x 600 dpi *

    Gradation 256 gradations -Carriage position detection

    Scanner unit HP sensor (SR2) -

    Magnification change 25% to 400% B&W: scan magnification change (Vertical 2-line skipping: 25 to 50%)Color: digital reproduction

    In horizontal direction

    Image processing in main controller PCB -

    In vertical direction

    Image processing in main controller PCB Some are processed by the reader controller PCB.

    Number of line of Reading sensor

    4 lines (R, G, B, B/W) -

    Original size detection

    In BOOK mode

    Horizontal direction: detection by Scanner unit sensor (scanner unit)

    -

    Vertical direction: detection by reflection sensor (original size sensor 1 (AB type) or original size sensor 2 (Inch type)

    -

    In DADF mode

    Horizontal direction: detection by the original width volume/photointerrupter on DADF

    -

    Vertical direction: detection by the photointerrupter on DADF

    -

    Maximum original size

    In BOOK mode

    297 mm x 431.8 mm -

    In DADF mode

    304.8 mm x 630 mm -

  • 111-3

    1-3

    Reader - Product Outline > Names of Parts > Cross Section

    Reader - Product Outline > Names of Parts > Cross Section

    Names of Parts

    External View

    PCB cover

    Rear cover

    Copyboard glass

    Right cover

    Front cover

    Glass retainerStream read glass

    Left cover

    Cross Section

    Stream reading glass Copyboard glass

    Scanner unit

  • 22 Reader - Technology

    Reader - Technology

    Basic ConfigurationTechnology

  • 222-2

    2-2

    Reader - Technology > Basic Configuration > Parts Configuration > Scanner Unit

    Reader - Technology > Basic Configuration > Parts Configuration > Scanner Unit

    Basic Configuration

    Parts Configuration

    Major Electrical Parts

    Original size sensor 2(CF2)

    Original size sensor 1(CF1)

    Scanner unitcooling fan (FM2)

    Scanner unit

    DADFopen/closed

    sensor 1(SR1)

    Scanner unit home position sensor

    (SR2)

    Scanner unitexhaust fan (FM1)

    Reader controller PCB(PCB1)

    Scanner motor (M1)

    DADFopen/closed

    sensor 2(SR3)

    Component part Symbol Function/specificationScanner motor M1 2 phase pulse motor: pulse controlScanner unit exhaust fan FM1 Exhaustion of scanner unitScanner unit cooling fan FM2 Cooling of scanner unitDADF open/closed sensor 1 SR1 DADF open detection (DADF is detected at 5 degree)Scanner unit HP sensor SR2 Scanner unit HP detectionDADF open/closed sensor 2 SR3 DADF open detection (size detection timing is detected

    when DADF is open at 25 degree)Original size sensor 1 CF1 Size detection in vertical direction (AB type)Original size sensor 2 CF2 Size detection in vertical direction (INCH type)Scanner unit --- Image reading, analog image processingReader controller PCB PCB1 Control of entire reader, digital image processing

    Scanner UnitOriginal exposure and scanning are performed by the integrated scanner unit of LED, turndown mirror, free curved mirror, and Reading sensor.Light emitted from LED is reflected by the original and reaches the Reading sensor through the 3 folding mirrors and 4 free curvature mirrors.

    Red (R) lineGreeen (G) lineBlue (B) line

    Black & white (B / W) line

    Reading sensor

    Free curved mirrors Turndown mirrors

    Reading sensorFree curved mirrors

    Turndown mirrorsLED (light source)

    Scanner unit PCB

    LED lamp unit

  • 222-3

    2-3

    Reader - Technology > Controls > Control Overview

    Reader - Technology > Controls > Control Overview

    LED lamp unitOn LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces per PCB).Generated light is exposed to the original through the reflection plate.

    Free curvature mirrorScanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.Free curvature mirror has symmetric facet in horizontal direction and asymmetric facet in vertical direction against the optical axis.

    Reading sensorReading sensor scans the image per 1 image line.Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses 3 lines (R, G, B) at color scanning.

    Error codesE301 (insufficient light intensity)

    0001 The light intensity during front side shading is lower than the standard level

    Controls

    Control OverviewControls of reader and DADF are performed by the reader controller PCB.

    Sensor

    Fan

    Motor

    Hostmachine

    Readercontroller

    PCB Scanner unit (reader)

    Scanner unit (DADF)

    DADF driver PCB

    Error codesE270 (Error in the horizontal/vertical synchronization signal).

    0001 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit PCB (front side scanner unit), and this causes image failure or abnormal termination.0002 Vertical synchronization signal (VSYNC) is not transmitted due to the error in the horizontal synchronization signal (HSYNC), and this causes image failure or abnormal termination.0101 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit PCB (back side scanner unit), and this causes image failure or abnormal termination.E280 (Communication error between reader controller PCB scanner unit)0001 If the communication is not started within the specified time between reader controller PCB front side scanner unit.0001 If the communication is not started within the specified time between reader controller PCB back side scanner unit.E400 (Communication error between reader controller PCB DADF)0001 If reception error occurs during communication between reader controller PCB - DADF0002 If reception error occurs during communication between reader controller PCB - DADFE490 (Error caused by incorrect DADF type) 0001 If a not-supported DADF type is installed.E473 (Communication error between main controller PCB reader controller PCB)0000 If the reader controller PCB detects communication error between the main controller PCB and the reader controller PCB.

  • 222-4

    2-4

    Reader - Technology > Controls > Control Overview > Original Size Detection

    Reader - Technology > Controls > Control Overview > Original Size Detection

    Original Size DetectionIn horizontal direction: scanner unit (AB type: 9 point measurement, Inch type: 6 point measurement)In vertical direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)

    AB size

    A5

    A5-R

    A4-R

    A4 A3

    B4B5

    B5-R

    20 mm

    30.0 mm

    146.0 mm

    169.0 mm178.0 mm

    197.0 mm206.0 mm

    Originalsize sensor 1 (CF1)

    B6

    0 mm 239.5 mm

    244.0 mm253.0 mm284.0 mm293.0 mm

    Originalpush-on position

    Scanner unitoriginal detection position

    Inch size

    STMT-R

    LETTER_R LEGAL

    LETTER LEDGER

    20 mm

    30.0 mm

    126.7 mm135.7 mm

    211.9 mm

    0 mm 311 mm

    264.0 mm267.0 mm

    Original sizesensor 2 (CF2)

    Scanner unit original detection position

    Originalpush-on position

  • 222-5

    2-5

    Reader - Technology > Controls > Control Overview > Limited Functions Mode

    Reader - Technology > Controls > Control Overview > Limited Functions Mode

    Scanner Drive ControlBased on the scanner unit home position sensor (SR2) output signal, the reader controller PCB performs drive control of the scanner motor (M1).

    Reader controller PCB

    Scanner motor (M1)

    Scanner unit

    Scanner home positionsensor (SR2)

    Error codesE202 (error in the scanner home position)

    0001 Error during home position detection operation (outward) of the front scanner unit.0002 Error during home position detection operation (homeward) of the front scanner unit.

    Dust Detection ControlRefer to this Trainee Text 3-4 (5) (p.18-27).

    Limited Functions ModeCode Detail code DescriptionE202 0001 Error in scanner unit (reader) home position

    0002E227 0001 Error in power supply (24V)

    000200030004010101020103

    E248 0001 Error in EEPROM00020003

    E280 0001 Communication error between reader controller PCB scanner unit (reader)

    E301 0001 Insufficient light intensity

  • 222-6

    2-6

    Reader - Technology > Controls > Service Tasks > Durable Parts

    Reader - Technology > Controls > Service Tasks > Durable Parts

    Service TasksPeriodically Replaced Parts

    None

    Durable PartsNone

  • 33 Reader - Periodic Servicing

    Reader - Periodic Servicing

    List of Work for Scheduled Servicing

  • 333-2

    3-2

    Reader - Periodic Servicing > List of Work for Scheduled Servicing

    Reader - Periodic Servicing > List of Work for Scheduled Servicing

    List of Work for Scheduled Servicing

    CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

    No. Parts name Parts No. NumberWork Interval

    ReferenceInstallation timely

    1Copyboard glass (Surface) FL2-9792-000 1 CL Item performed by user.

    Copyboard glass (Surface/Back) 1 CL Including the white plate positioning of the glass surface.

    2Stream reading glass (Surface) FL2-9620-000 1 CL Item performed by user.

    Stream reading glass (Surface/Back)

    1 CL Including the white plate positioning of the glass surface.

    3 Scanner rail / shaft - - CL, LU Silicon oil (S-20)

    Stream reading glass Copyboard glass

    Scanner shaftScanner shaftScanner railScanner rail

  • 44 ADF - Product Outline

    ADF - Product Outline

    FeaturesSpecificationsNames of Parts

  • 444-2

    4-2

    ADF - Product Outline > Specification

    ADF - Product Outline > Specification

    Characteristic

    Next Generation Scanner Unit (DADF/Reader)Adapting Reading sensor, allows low power consumption and high-speed trigger.Exposure to light by white color LED, enables low power consumption, size reducing, and color balance improvement.Color aberration-free.

    SpecificationFollowing shows the specification list of this equipment

    Item Specification RemarksOriginal pickup method

    Auto pickup/delivery method Simultaneous 2-sided scanning

    Type of original Sheet original -

    Grammage of original

    1-sided A/B 38 to 128 g/m2 60 to 90 g/m2: If original exceeds 432 mm, 1-sided, 1-sheet feeding.

    Inch 50 to 128 g/m2 -

    2-sided 50 to 128 g/m2 -

    Color original 64 to 128 g/m2 64 to 128 g/m2 at B/W and color mixed mode and if original is B/W.

    Original size A3, A4, A4R, A5, A5R, B4, B5, B5R, B6R, LDR, LGL, LTR, LTRR, STMT, STMTR, 8K, 16K 16KR

    For B6, horizontal scanning only

    Feed direction 139.7 to 432 mm (STMT to 17 inch)* 432 to 630 mm original can also be scanned (refer to the remarks).

    Since the original with 432 to 630 mm in feed direction is larger than the original pickup tray, user needs to hold it so that the machine can scan the original.

    Width direction 128 to 304.8 mm (B6R to 12 inch)

    -

    Setting direction of original

    Original tray pickup: face-up stacking -

    Setting position of original

    Original tray pickup: center reference -

    Scanning method of original

    Stream reading For simultaneous 2-sided scanning, only the original of 432 mm or shorter.

    Separation method of original

    Retard separating method -

    Feed mode of original

    1-sided, 2-sided (simultaneous scanning) -

    Stacking capacity of original tray

    All sizes: 150 sheets (in case of paper of 80 g/m2 or lighter)

    - Grammage conversion for original exceeding 80 g/m2.- Folding original is subject to height of 10 mm or shorter.- 1 sheet stacking for original exceeding 432 mm.

  • 444-3

    4-3

    ADF - Product Outline > Specification > External View

    ADF - Product Outline > Specification > External View

    Item Specification RemarksMixed mode function

    Mix of same configuration mode

    Yes - Original should be set at the rear side.- Assured combination for mix with different configurationAB type: A3/B4, B4/A4R, A4/B5, B5R/A5R

    Mix of different configuration mode

    Yes

    Original size detection function

    Yes -

    Done stamp function

    No -

    Original processing speed

    Stream scanning

    1-sided/2-sided

    600 dpi BW 70 ipm -

    CL 51 ipm -

    Power source DC 24V, DC 12V It is supplied by the connected device.

    *1: Extra length mode is specified in Service Mode. Go through the following: (Lv.2) COPIER > OPTION > USER > MF-LG-ST; and select 1 (default: 0).

    External View

    Front cover

    Original delivery tray

    Slide guide

    Original pickup trayRear cover

    Feeder cover

    Left cover

  • 444-4

    4-4

    ADF - Product Outline > Specification > Original Set Display

    ADF - Product Outline > Specification > Original Set Display

    Cross-section View

    Scanner unit Pickup roller unit Original pickup tray

    Scanning position (front side)

    Scanning position (rear side)

    Original delivery tray

    Path of original

    Original Set DisplayThe original set display LED is activated when the original is set on the original pickup tray.When a jam is detected while the original is scanned, the original set display LED starts flashing.

    Original set display

  • 55 ADF - Technology

    ADF - Technology

    Basic ConfigurationTechnology

  • 555-2

    5-2

    ADF - Technology > Adjustment > Function Configuration > List of Major Electric Parts

    ADF - Technology > Adjustment > Function Configuration > List of Major Electric Parts

    Adjustment

    Function ConfigurationFunctions are listed below:

    Reader controller PCB

    DADF driver PCB

    Original pickup tray assemblyOriginal pickup assembly

    Original feed assembly

    Original scanning assembly (front side)

    Path of original

    Original delivery assembly

    - Controls- Power supply assembly

    Original scanning assembly (rear side)

    List of Major Electric Parts

    Scanner unit

    Disengaging solenoid (SL1)

    DADF driver PCB (PCB1)

    Pickup roller unit lifter motor (M10)

    Glass shifting motor (M9)

    Tray lifter motor (M8)

    Disengaging motor 2 (M7)

    Disengaging motor 1 (M6)

    Delivery motor (M5)

    Read motor (M4)

    Registration motor (M3)

    Feed motor (M2)

    Pickup motor (M1)

    Scanner unit cooling fan (FM3)

    Motor driver cooling fan (FM1)Read motor cooling fan (FM2)

  • 555-3

    5-3

    ADF - Technology > Adjustment > Function Configuration > Drive Configuration

    ADF - Technology > Adjustment > Function Configuration > Drive Configuration

    Drive ConfigurationThis equipment is a device to feed the original solely for stream scanning.This equipment has 10 motors and 1 solenoid as drive load.There is also 1 scanner unit for the original (for the back side).

    Code Name Role RemarksM1 Pickup motor Drive of pickup roller, separation roller, feed

    roller 1Speed control is active

    M2 Feed motor Drive of pullout roller, feed roller 2 Speed control is activeM3 Registration motor Drive of registration roller PS constant speedM4 Read motor Drive of lead roller 1/2/3 and platen roller 1/2 PS constant speedM5 Delivery motor Drive of delivery roller Speed control is activeM6 Disengagement

    motor 1Disengagement of lead roller 1 (releasing pressure)

    -

    M7 Disengagement motor 2

    Disengagement of lead roller 2 (releasing pressure)

    -

    M8 Tray lifter motor Up/down movement of pickup lifter -M9 Glass shift motor Shift of glass of scanning assembly for back

    side-

    M10 Pickup roller unit lifter motor

    Up/down movement of pickup roller unit (using cam)

    -

    SL1 Disengagement solenoid

    Disengagement of delivery roller -

    The drive of this equipment is shown below.

    M10M2M3 M9 M1

    M7

    M6 M5 M8SL1M4

    List of Rollers

    [10]

    [1]

    [11]

    [2]

    [12]

    [3]

    [13]

    [4]

    [14]

    [5]

    [15]

    [6]

    [16]

    [7]

    [17]

    [8]

    [18][9] [19]

    [1] Pickup roller [11] Lead roller 1 wheel[2] Feed roller 1 [12] Platen roller 1[3] Separation roller [13] Lead roller 2[4] Pullout roller wheel [14] Lead roller 2 wheel[5] Pullout roller [15] Platen roller 2[6] Feed roller 2 [16] Lead roller 3[7] Feed roller 2 wheel [17] Lead roller 3 wheel[8] Registration roller [18] Delivery roller[9] Registration roller wheel [19] Delivery roller wheel[10] Lead roller 1

  • 555-4

    5-4

    ADF - Technology > Adjustment > Function Configuration > Sensor List

    ADF - Technology > Adjustment > Function Configuration > Sensor List

    Sensor List

    Code Name Detection contentJam detection

    Delay Stationary Residue OthersSR1 Original sensor Presence/absence of

    original on original pickup tray

    - - - -

    SR2 Post-separation sensor 1

    Leading edge of original just after the pickup

    - - - Yes

    SR3 Post-separation sensor 2

    Leading edge of original just after the pickup

    - - - Yes

    SR4 Delay sensor Feed delay Yes Yes Yes -

    SR5 Lead sensor 2 Disengaged timing of lead roller 2 Yes Yes Yes -

    SR6 Paper surface sensor Top surface position at original pickup - - - -

    SR7 AB/ Inch identification sensor

    Identification of A4R/LTRR and A5R/STMTR - - - -

    SR8 LTR-R/ LGL identification sensor

    Identification of LTR-R/LGL - - - -

    SR9 Tray open/closed sensor

    Open/close of original pickup tray - - - -

    SR10 Cover open/closed sensor

    Open/close of feeder cover - - - Yes

    SR11 Glass shifting HP sensor

    Position of scanning glass - - - -

    SR12 Pickup roller unit lifter HP sensor

    Position of pickup roller unit - - - Yes

    SR13 Tray HP sensor Most lowered position of original pickup tray (upper) - - - -

    SR15 Disengaging HP sensor 1

    Engaging/disengaging of lead roller 1 wheel

    - - - Yes

    SR16 Disengaging HP sensor 2

    Engaging/disengaging of lead roller 2 wheel

    - - - Yes

    SR17 Original size sensor 1 Original size in width direction

    - - - -

    SR18 Original size sensor 2 - - - -

    SR19 Original size sensor 3 - - - -

    SR20 Original size sensor 4 - - - -

    SR22 Leading edge position sensor

    Leading edge position of original at feeding - - Yes -

    Code Name Detection content

    Jam detection

    Delay Stationary Residue OthersPCB2 Post-separation

    sensor 3- Leading edge position just after the pickup- Original size in feed direction

    Yes Yes Yes Yes

    PCB3 Registration sensor - Registration arch creation timing- Disengaging timing of lead roller 1

    Yes Yes Yes -

    PCB4 Lead sensor 1 - Disengaging timing of lead roller 1/2- Original size in feed direction

    Yes Yes Yes -

    PCB5 Delivery sensor Disengaging timing of delivery roller Yes Yes Yes -

    VR Original width volume Original size in width direction - - - -

    SR8

    SR15

    SR10SR12

    SR2 SR7SR6

    PCB4SR5

    SR11SR16

    SR3PCB5

    SR9SR1

    SR13VR

    PCB3SR20

    SR18 SR19SR22 SR17

    SR4PCB2

  • 555-5

    5-5

    ADF - Technology > Adjustment > DADF Driver PCB

    ADF - Technology > Adjustment > DADF Driver PCB

    DADF Driver PCBIndicate the destination of the DADF driver PCB.

    Jack No. DestinationJ401 Reader controller PCB (for communication)J402 Feed motor (M2) Registration motor (M3)J403 Pickup roller unit lifter motor (M10)J404 Read motor cooling fan (FM1) Motor driver cooling fan (FM2)J405 Disengaging motor 1 (M6) Disengaging solenoid (SL1)J406 Pickup motor (M1)J407 Read motor (M4)J408 Delivery motor (M5)J409 Disengaging motor 2 (M7) Glass shifting motor (M9)J410 Cover open/closed detection sensor (SR10) Disengaging home position sensor 1

    (SR15)Original size sensor 1 (SR17) Original size sensor 2 (SR18)Original size sensor 3 (SR19) Original size sensor 4 (SR20)Leading edge position sensor (SR22) Scanner unit cooling fan (FM3)Original set display LED (LED)

    J411 Lead sensor 2 (SR5) Glass shifting home position sensor (SR11)

    Disengaging home position sensor 2 (SR16)J412 Registration sensor (PCB3) Lead sensor 1 (PCB4)

    Delivery sensor (PCB5)J413 Post-separation sensor 1 (SR2) Post-separation sensor 2 (SR3)

    Delay sensor (SR4) Paper surface sensor (SR6)Tray open/closed sensor (SR9) Pickup roller unit lifter home position

    sensor (SR12)Post-separation sensor 3 (PCB2)

    J414 Original sensor (SR1) AB/ Inch identification sensor (SR7)LTR-R/ LGL idenfication sensor (SR8) Tray home position sensor (SR13)Original width volume (VR)

    J416 Tray lifter motor (M8)J418 Reader controller PCB (for power supply)

    MEMO:The scanner unit is connected to the reader controller PCB.

    J401J414

    J413

    J412J411J410

    J405 IC

    J418J416

    J409J406

    J402

    J407

    J404

    J403J408

    Motor IC

  • 555-6

    5-6

    ADF - Technology > Adjustment > DADF Driver PCB > Overview

    ADF - Technology > Adjustment > DADF Driver PCB > Overview

    Electric Circuit DiagramThe control of this equipment is performed on the reader controller PCB.Following shows the relation of each electrical parts.

    DADF driver PCBScanner unit

    Sensor

    Motor

    Fan

    Solenoid

    Reader controller PCB

    Error code:E270 (Error in the main scanning/sub scanning synchronization signal)-0101 Sub scanning synchronization signal (VSYNC) is not properly transmitted from Scanner Unit PCB (back side scanner unit), and this causes image failure or abnormal termination.

    E280 (Communication error between reader controller PCB scanner unit)- 0101 If the communication is not started within the specified time between reader controller PCB back side scanner unit.

    E400 (Communication error between reader controller PCB DADF)-0001 If check sum error occurs during communication between reader controller PCB - DADF.-0002 If reception error occurs during communication between reader controller PCB - DADF.

    E490 (Error caused by incorrect DADF type) -0001 If a not-supported DADF type is installed.

    OverviewThe operation mode of this equipment is classified as below.

    Name of operation mode

    2-sided scanning method

    Operation overview Applicable print mode

    Normal rotation pickup/delivery

    - Original is picked up and is scanned by the scanner unit in reader side. And then, it is delivered.

    1-sided original -> 1-sided print1-sided original -> 2-sided print1-sided original with mix of same configuration -> 1-sided print1-sided original with mix of same configuration -> 2-sided print1-sided original with mix of different configuration -> 1-sided print1-sided original with mix of different configuration -> 2-sided printExtra long original -> 1-sided print

    2-sided simultaneous scanning

    Original is picked up and the front surface is scanned by the scanner unit in reader side while back surface is scanned by the scanner unit in DADF side.And then, it is delivered.

    2-sided original -> 1-sided print2-sided original -> 2-sided print2-sided original with mix of same configuration -> 1-sided print2-sided original with mix of same configuration -> 2-sided print2-sided original with mix of different configuration -> 1-sided print2-sided original with mix of different configuration -> 2-sided print

    The outline of the original flow is shown.

  • 555-7

    5-7

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Small Size)

    1-Sided Original (Small Size)1) 1st side pickup

    2) 1st side arch creation

    3) 1st side feeding & 2nd side pickup

    4) 2nd side arch creation

    5) 2nd side scanning

  • 555-8

    5-8

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original (Large Size)

    1-Sided Original (Large Size)1) 1st side pickup

    2) 1st side arch creation

    3) 2nd side pickup

    4) 2nd side arch creation

    5) 2nd side scanning

  • 555-9

    5-9

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

    ADF - Technology > Adjustment > DADF Driver PCB > 1-Sided Original with Mix of Same Configuration (Small Size)

    1-Sided Original with Mix of Same Configuration (Small Size)1) 1st side pickup

    2) 1st side arch creation

    3) 1st side stop & 2nd side pickup

    4) 2nd side arch creation

    5) 2nd side stop (1st side is also stopped)

    6) 2nd side scanning

  • 555-10

    5-10

    ADF - Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

    ADF - Technology > Adjustment > DADF Driver PCB > 2-Sided Original (Simultaneous Scanning of Both Sides) (Small Size)

    2-Sided Original (Simultaneous Scanning of Both Sides) (Small

    Size)1) 1st side pickup

    2) 1st side arch creation

    3) 1st side feeding & 2nd side pickup

    4) 2nd side arch creation

    5) 2nd side feeding

    6) 2nd side scanning

  • 555-11

    5-11

    ADF - Technology > Adjustment > Scanner Unit

    ADF - Technology > Adjustment > Scanner Unit

    Scanner UnitFor exposure and scanning of original, this equipment uses an integrated scanner unit consists of the LED, the mirror, the lens and the Reading sensor.The light emitted from the LED is reflected to the original, and then received by the Reading sensor through the 3 turndown mirrors and the 4 free curved mirrors.

    a. LED lamp unitThe LED lamp unit emits light from 2 boards of LED lamp PCB (LED chip: 48 pc per board). The emitted light is reflected to the original through the reflecting plate.

    b. Free curved mirrorThe scanner unit has 3 turndown mirrors and 4 free curved mirrors.The free curved mirror is a mirror symmetric to the light shaft in main (horizontal) scanning direction while dissymmetric in sub (vertical) scanning direction.

    c. Reading sensorThe Reading sensor performs scanning of image per image line.The Reading sensor has 4 lines (B/W, R, G, B), using 1 line (B/W) when scanning black/white image and 3 lines (R, G, B) when scanning color image.

    Error codeE301 (insufficient light intensity)-0101 The light intensity during back side shading is lower than the standard level

    Red (R) lineGreen (G) lineBlue (B) line

    Black & white (B/W) line

    Reading sensor

    Turndown mirrors

    Turndown mirrors

    Free curved mirrorsReading sensor

    Free curved mirrors

    LED (light source)

    LED lamp unit

    Scanner Unit PCB

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    ADF - Technology > Adjustment > Scanner Unit > Glass Shift Control

    ADF - Technology > Adjustment > Scanner Unit > Glass Shift Control

    2-Sided Scanning ControlScanning of 2-sided original is performed by simultaneous 2-sided scanning method. (reversing 2-sided scanning is not performed).This is to feed the original in the machine only once by scanning the front side with the scanner unit in the reader unit while scanning the back side with the scanner unit in the DADF at the same time.

    Scanner unit(DADF) Scanning position for the rear side

    Scanning position for the front sideScanner unit(Reader)

    Service Mode(Lv.1) FEEDER > ADJUST > ADJMSCN1 Zoom adj in 2-sided main scan way: front(Lv.1) FEEDER > ADJUST > ADJMSCN2 Zoom adj in 2-sided main scan way: back(Lv.1) FEEDER > ADJUST > ADJSSCN1 Zoom adj in 2-sided sub scan way: front(Lv.1) FEEDER > ADJUST > ADJSSCN2 Zoom adj in 2-sided sub scan way: back

    Glass Shift ControlThis equipment has a scanning glass on the undersurface of the scanner unit.A standard white plate is attached to this scanning glass for shading correction and dust detection correction.The reader controller drives the glass shift motor (M9) on a timely basis to shift the scanning glass.This enables the reader controller executing above-mentioned correction by comparing reflection data between the position of standard white plate and the position for image scanning.

    State Shift operation of scanning glassWait YesStandby NoWhen recovered from sleep state YesWhen scanning 2 sides YesAt post rotation Yes (After 2 sides scanning only)

    [1] Glass shift home position detection signal[2] Glass shift motor drive signal[3] Scanning glass[4] Standard white plate[5] Scanner unit

    SR11: Glass shift home position sensorM9: Glass shift motor

    Error code:E202 (Error in scanner home position)-0101 Error at the glass home position detection operation (outward)-0102 Error at the glass home position detection operation (homeward)

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    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    M9

    [2][1]

    [3][4]

    SR11

    [5]

    DADF driver PCBDust Detection Control

    OverviewThe timing of dust detection is as follows.

    [2][1] [2] [2][3][3]

    Start keyON

    Before stream reading

    1st sheet scanned

    2nd sheet scanned

    Betweensheets After scan Standby

    [1] White plate dust detection control

    [2] Steam reading glass / Scanning glass dust detection control, Dust detection correction control (continuous lines)[3] Dust detection correction control (noncontinuous lines)

    Scanner unit(DADF)

    - White plate dust detection- Stream reading glass dust detection- Dust detection correction (continuous lines)- Dust detection correction (noncontinuous lines)

    Scanner unit(Reader)

    - White plate dust detection- Scanning glass dust detection- Dust detection correction (continuous lines)- Dust detection correction (noncontinuous lines)

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    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    White plate dust detection controlIn this machine, the fans cool down the inside of the DADF to prevent the overheating at stream reading operation. As a result, dust in the DADF may stick to the white plate and it may cause the lines on the image.To reduce the influence from the dust, the white plate dust detection and correction are performed.

    (1) White plate dust detectionThe machine compares the shading coefficient obtained from shift shading and the shading coefficient obtained from fixed shading to identify the presence/absence of dust and, if any, identifies the coordinates and width of the area.

    (2) White plate dust correctionIf the machine detects the dust as a result of white plate dust detection, it interpolates the shading coefficient of the area using the shading coefficient of both sides so as to decrease the effects of the presence of dust. It executes the shading correction using the shading coefficient obtained after the interpolation.When the dust is detected as a result of white plate dust detection, the machine interpolates the shading coefficient of the dust area using the shading coefficient of both sides so as to reduce the effects of the dust. The shading correction is executed after the interpolation.

    [Detection Algorithm]

    [Correction Algorithm]

    Computation of shadingcoefficient(shift shading toreference area)

    Computation of shadingcoefficient(from fixed shading toshading correction position)

    Detection of coordinates ofstart of dust and width

    Correction of dust areacoefficient using data of both sides

    - Fixing shading position- Shading correction position

    Reference area(Shading coefficientcomputation area)

    White plate

    Areaof dust

    Comparison

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    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    Scanning glass dust detection controlIn the case of 2-side scanning with this equipment, dust and smudges on the scanning glass (attached when scanning the back side) can cause lines on the image.To prevent this symptom, there is a dust detection correcting function with this equipment.This function makes the reader controller to shift the scanning glass to the scanning position at detection timing for detecting the degree of smudges on scanning surface.In the case of smudges detected at the scanning position, the scanner unit is shifted to smudge-free position to prevent image fault.There are 3 scanning positions to be detected in the order as shown below. If there is smudge at the first position, the scanning position is shifted to the next scanning position to execute scanning of the backside.If smudge is detected at all 3 scanning positions, a user message is displayed to encourage cleaning of the scanning glass (DF operation is available when this message is shown).

    [1] Glass shift home position detection signal[2] Glass shift motor drive signal[3] Scanning glass[4] Standard white plate[5] Scanner unit[6] Home position[7] Scanning position ([A], [B], [C])M9 Glass shift motor

    Service Mode(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL1Adj:Dust detct lvl at DADF STintrvl:Back(Lv.1) COPIER > OPTION > IMG-RDR > DF2DSTL2Adj:Dust detect lvl at DADF job end:Back

    M9

    DADF driver PCB

    [3] [4]

    [5]

    [4]

    [3]

    [7][6]

    [A] [C][B]

    0.5 mm 0.5 mm14.5 mm

    SR11

    [2][1]

    Scanning position

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    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    Dust detection correction control (continuous lines)This control detects and corrects lines caused by dust that has been detected between sheets.Correction is performed symmetrically for lines (caused by dust) detected by scanning glass dust detection.In the case of detecting lines caused by specified amount of dust, an alarm is displayed to encourage cleaning.

    For difference from noncontinuous lines, see the Dust detection correction control (noncontinuous lines).

    Before scanning After scanning Scanning result

    Scanning glass

    Scanning position

    Attached dust

    Original Platen roller 2

    It is attached on the scanning glass

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    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    ADF - Technology > Adjustment > Scanner Unit > Dust Detection Control

    Dust detection correction control (noncontinuous lines)This control detects and corrects lines caused by dust that failed to be detected between sheets.Dust attached to the original is not detected at the lead edge of the original.This dust can be attached to the original again after being remained at the scanning position due to friction with the scanning glass while this dust passes through the scanning position. In this case, this dust will not be detected even at the trail edge because the dust is fed together with the original.The lines (created as described above), occurring noncontinulusly from the lead edge to the trail edge of the original, are detected for image correction.

    Correction is performed symmetrically for lines stretching in sub (vertical) scanning direction on scanned image. Identifying lines (caused by dust) with length, color and brightness of lines, correction is performed for such lines determined as lines caused by dust

    Before scanning After scanning Scanning result

    Platen roller 2Original

    Scanning glass

    Scanning position

    Floating dust

    It sticks on the original during scanning

    MEMO: Additional functions (Streak Prevention)Setting is available whether to execute removing of noncontinuous lines when scanning original.Setting is available as follows:

    On: detect noncontinuous lines to remove (default)Off: do not remove noncontinuous lines

    If there are ultrafine lines on the original while this item is set ON, they are wrongly detected as noncontinuous lines, and those ultrafine lines can be removed from the scanning image. Select OFF for this item if there is frequent removing of lines due to wrong detection for ultrafine lines on the original.

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    ADF - Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

    ADF - Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

    OverviewThe following shoes the detection list of original size.

    Timing Direction SensorMode

    NormalMix of same specification

    Mix of different configuration

    Extra long

    Start of pickup

    FeedLTR-R/LGL identification sensor (SR8)

    Yes - - -

    Width

    AB/ Inch identification sensor (SR7) Yes Yes - -

    Original width volume (VR) Yes Yes Yes Yes

    In feedingFeed

    Post-separation sensor 3 (PCB2)Lead sensor 1 (PCB4)

    Yes Yes Yes Yes

    Width Original size sensor 1 to 4 (SR17 to 20) - - Yes -

    MEMO:Normal/mix of same configuration/mix of different configuration mode: measurement value is converted to standard size.Extra long mode / (non-plain detection): Measurement value is used for original size as it is.

    Detection at Start of Pickup

    Detection in feed directionThe size of original is determined whether it is LTR-R or LGL by LTR-R/LGL identification sensor (SR8).Once an original is placed on the original pickup tray, the light-blocking plate operates in keeping with the detection lever of LTR-R/LGL identification sensor (SR8) and blocks the light of photo interrupter.With reference to the signal (LGL_S) of the LTR-R/LGL identification sensor (SR8) and the original width, the machine determines whether or not the paper on the original pickup tray is LGL.The machine communicates the original size information with the connected devices as soon as the start key is turned ON.

    SR8

    LGL_

    S

    LGL size original

    Detecting lever

    DADF driver PCB

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    ADF - Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

    ADF - Technology > Adjustment > Scanner Unit > Detection at Start of Pickup

    Detection of width directionThe size of original in width direction is detected by the original width volume (VR) and the AB/ Inch identification sensor (SR7) on the original pickup tray.The original width volume (VR) operates together with the slide guide and its resistance value is changed to analog as the slide guide is moved. The DADF driver PCB (PCB1) reads these changes in resistance as the original size signal (VR) and converts it into the size in width direction.

    The AB/ Inch identification sensor (SR7) is installed inside the original pickup tray to perform the width detection between A4 and LTRR, or between A5R and STMTR correctly on the original width volume (VR). The AB/ Inch identification sensor (SR7) outputs AB/ Inch detection signal (A4LT_S) 1 when the original width is 127 mm or longer and shorter than 148 mm or 197 mm or longer and shorter than 214 mm.

    AB/Inch determination sensor (SR7)

    Original width volume (VR)

    A4L

    T_S

    VR

    Slide guide (Front)

    Slide guide (Rear)

    Gear

    DADF driver PCB

    The stop position of the slide guide can be changed by changing (turning around) the attaching of the positioning roll [1] of the slide guide as shown below.There is a groove on the rail of the slide guide so that the slide can stop at specific default sizes. Some sizes, however, are extremely close to each other, possibly causing the slide to stop at the wrong position. To make sure that the slide is at the correct position, the stop position is adjusted with the positioning roll [1].

    [1]

    A4RA4R

    Engraved mark of slide guide positioning wheel (surface)Stop position of slide guide

    1 groove 2 grooves

    A4R A4R A4RLTRR

    INCH LTRR A4RLTRR

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    ADF - Technology > Adjustment > Scanner Unit > Detection at Feeding

    ADF - Technology > Adjustment > Scanner Unit > Detection at Feeding

    Detection at Feeding

    Detection in feed directionOriginal size in feed direction is calculated by using the detection signal of post-separation sensor 3 (PCB2) and the lead sensor 1 (PCB4).

    PCB2

    SE

    PA3_

    AD

    LEA

    D_A

    D

    Original

    PCB4

    DADF driver PCB

    Detection in width directionThe size is detected by the original size sensor 1 to 4 (SR17 to 20).

    SR19SR20

    SR18 SR17

    DADF driver PCB

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    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    Original Size Identification

    Normal Modea. AB type

    (Unit: mm)

    Original width volume

    (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    width > 289- ON *1 ON *1 - A3

    - OFF OFF - A4

    289 =/> width > 272

    - ON *1 ON *1 - A3/K8 *2

    - OFF OFF - A4/K16 *2

    272 =/> width > 247

    - ON *1 ON *1 - B4

    - OFF OFF - B5

    247=/> width > 200- - - length =/> 222 A4-R

    - - - length < 222 A5

    200=/> width > 172 - - - length < 193 B5-R

    172=/> width > 138.5

    - - - length =/> 253 A4-R

    - - - length < 253 A5-R

    138.5=/> width - - - - B6-R

    *1: OR identification*2: K-paper is detected when K-paper is supported.

    b. Inch type(Unit: mm)

    Original width volume (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    width > 289- ON * ON * - LDR

    - OFF OFF - LTR

    289 =/> width > 272

    - ON * ON * - LDR

    - OFF OFF - LTR

    272 =/> width > 247

    - ON * ON * - LDR

    - OFF OFF - LTR

    247=/> width > 200

    - ON * - length =/> 282 * LGL

    - OFF - length =/> 209 LTR-R

    - OFF - length < 209 STMT

    200=/> width > 172

    - ON * - length =/> 282 * LGL

    - OFF - length =/> 209 LTR-R

    - OFF - length < 209 STMT

    172 =/> width - - - - STMT-R

    *: OR identification

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    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    c. AB/ Inch mixed(Unit: mm)

    Original width volume

    (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    width > 289- ON * ON * - A3

    - OFF OFF - A4

    289 =/> width > 272

    - ON * ON * - LDR

    - OFF OFF - LTR

    272 =/> width >247

    - ON * ON * - B4

    - OFF OFF - B5

    247 =/> width >200

    OFF - - length =/> 222 A4-R

    OFF - - length < 222 A5

    ON ON * - length =/> 282 * LGL

    ON OFF - length < 282 LTR-R

    ON OFF - length < 209 STMT

    200 =/> width >172 - - - - B5-R

    172 =/> width >138.5

    OFF - - length =/> 212 STMT-R

    ON - - length < 212 A5-R

    138.5 =/> width- - - length =/> 200 STMT-R

    - - - length < 200 B6-R

    *: OR identification

    Mix of same configuration modea. AB Type

    (Unit: mm)

    Original width volume

    (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    width > 289- - ON - A3

    - - OFF - A4

    289 =/> width >272- - ON - A3/K8 *

    - - OFF - A4/K16 *

    272 =/> width >247- - ON - B4

    - - OFF - B5

    247 =/> width >200- - - length =/> 222 A4-R

    - - - length < 222 A5

    200 =/> width >172 - - - - B5-R

    172 =/> width >138.5

    - - - length =/> 253 A4-R

    - - - length < 253 A5-R

    138.5 =/> width - - - - B6-R

    *: K-paper is detected when K-paper is supported.

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    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    b. Inch Type(Unit: mm)

    Original width volume (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    Width > 289- - ON - LDR

    - - OFF - LTR

    289 =/> width > 272

    - - ON - LDR

    - - OFF - LTR

    272 =/> width > 247

    - - ON - LDR

    - - OFF - LTR

    247 =/> width > 200

    - - ON - LGL

    - - OFF length =/> 209 LTR-R

    - - OFF length < 209 STMT

    200 =/> width > 172

    - - ON - LGL

    - - OFF length =/> 209 LTR-R

    - - OFF length < 209 STMT

    172=/> width - - - - STMT-R

    c. AB/ Inch mixed(Unit: mm)

    Original width volume (VR)

    AB/Inch identification sensor (SR7)

    LTR-R/LGL identification sensor (SR8)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    directionDetected size

    width > 289- - ON - A3

    - - OFF - A4

    289 =/> width > 272

    - - ON - LDR

    - - OFF - LTR

    272 =/> width > 247

    - - ON - B4

    - - OFF - B5

    247 =/> width > 200

    OFF - - length =/> 222 A4-R

    OFF - - length < 222 A5

    ON - ON - LGL

    ON - OFF length =/> 209 LTR-R

    ON - OFF length < 209 STMT

    200 =/> width > 172 - - - - B5-R

    172 =/> width > 138.5

    OFF - - - STMT-R

    ON - - - A5-R

    138.5 =/> width- - - length =/> 200 STMT-R

    - - - length < 200 B6-R

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    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    ADF - Technology > Adjustment > Scanner Unit > Original Size Identification

    Mix of different configuration modea. AB Type

    (Unit: mm)

    Original width volume

    Original size

    sensor 1 (SR17)

    Original size

    sensor 2 (SR18)

    Original size

    sensor 3 (SR19)

    Original size

    sensor 4 (SR20)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    direction

    Detected size

    width > 272

    ON - - - ON - A3

    ON - - - OFF - A4

    OFF ON - - ON - B4

    OFF ON - - OFF - B5

    - OFF - ON ON length =/> 222 A4-R

    - OFF - ON OFF length < 222 A5

    - - - OFF - - B5-R

    272 =/> width > 247

    ON - - - ON - B4

    ON - - - OFF - B5

    OFF - ON - - length =/> 222 A4-R

    OFF - ON - - length < 222 A5

    - - OFF ON - - B5-R

    - - - OFF - - A5-R

    247 =/> width > 200

    - ON - - ON length =/> 222 A4-R

    - ON - - OFF length < 222 A5

    - OFF ON - - length =/> 193 B5-R

    - OFF OFF - - length > 200 A5-R

    - OFF OFF - - length =/< 200 B6-R

    200 =/> width > 172

    - - ON - - length =/> 193 B5-R

    - - OFF - - length > 200 A5-R

    - OFF OFF - - length =/< 200 B6-R

    172=/> width- - ON - - - A4-R

    - - OFF - - - B6-R

    b. Inch Type(Unit: mm)

    Original width volume

    Original size

    sensor 1 (SR17)

    Original size

    sensor 2 (SR18)

    Original size

    sensor 3 (SR19)

    Original size

    sensor 4 (SR20)

    Post-separation

    sensor (PCB3)

    Measurement value in feed

    direction

    Detected size

    width > 272

    - ON - - ON - LDR

    - ON - - OFF - LTR

    - OFF ON - ON - LGL

    - OFF ON - OFF length =/> 209 LTR-R

    - OFF ON - OFF length < 209 STMT

    247 =/> width > 200

    - ON - - ON - LGL

    - ON - - OFF length =/> 209 LTR-R

    - ON - - OFF length < 209 STMT

    - OFF - - OFF - STMT-R

    172=/> width - - - - - - STMT-R

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    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    Original Detection ControlThe original sensor (SR1) identifies whether the original is present or not on the original pickup tray.Once an original is placed on the original pickup tray, the detecting lever operates together with the light blocking plate and the light blocking plate passes through the photo interrupter. As a result, the original sensor (SR1) generates the original detection signal (EMP_S).Once the tray open/closed sensor (SR9) and the cover open/closed sensor (SR10) detects that the original pickup tray and the feeder cover are closed respectively, they generate the original pickup tray open detection signal (TRAY_OPEN_S) and the feeder cover open signal (COVER_S).Once the DADF driver PCB receives the original pickup tray open signal (TRAY_OPEN_S), feeder cover open signal (COVER_S) and original detection signal (EMP_S), the original set display activation signal (EMP_LED) is generated to activate the original set display (LED).

    EM

    P_S

    TRAY

    _OP

    EN

    _S

    CO

    VE

    R_S

    LED

    EM

    P_L

    ED

    SR1

    Detecting lever

    Original

    DADF driver PCB

    SR9

    SR10

    Original Pickup Tray Lifter Control

    OverviewThis equipment moves the original pickup tray up and down when the original is picked up.To enable stacking of 300 sheets of original (80 g/m2) and stream scanning, this equipment controls the pickup position to be kept constant by moving the original pickup tray up and down.

    Pickup Roller UnitPickup roller unit detects up/down movement of the pickup roller unit as well as the top position of the original.

    Cam

    Paper surface sensor (SR6)

    Pickup roller unit lifter home position sensor (SR12)

    Pickup roller unit lifter motor (M10)

    Pickup motor (M1)

    Pickup roller unit

    PIC

    K U

    P_H

    P_S

    PIC

    K U

    P_M

    OTO

    R

    PAP

    ER

    _FA

    CE

    _S

    DADF driver PCB

  • 555-26

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    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    Original Pickup Tray Drive UnitThis detects the drive of the tray up/down arm as well as the lowest position of the original pickup tray (upper).

    Tray lifter motor (M8)

    Tray home position sensor (SR13)

    Tray lifter arm

    TRAY

    _HP

    _S

    LIFT

    _MO

    T

    DADF driver PCB

    Pickup Operationa. Pickup start1) A use presses the start key or navigates the control panel (see MEMO).2) The pickup lifter motor (M10) starts driving and the cam that holds the pickup roller unit

    rotates upward.3) Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and

    the pickup roller is moved down. [1] Pickup roller unit lifter motor drive signal [2] Pickup roller unit lifter home position detection signal [3] Tray home position detection signal

    M10

    [2] [3]

    SR12

    SR13

    [1]

    Tray lifter arm

    Cam OriginalPickup

    roller unit

    DADF driver PCB

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    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    ADF - Technology > Adjustment > Scanner Unit > Original Pickup Tray Lifter Control

    4) Tray lifter motor (M8) starts driving and the tray lifter arm pushes the original pickup tray (upper) upward.

    5) The pickup roller unit is pushed up until the original contacts the pickup roller unit and the paper surface sensor (SR6) detects it.

    6) The tray lifter motor (M8) stops driving once the paper surface sensor (SR6) detects the pickup roller unit.

    7) The machine executes pickup (after the start key is pressed)(see MEMO).8) If the paper surface sensor (SR6) cannot detect the pickup roller unit during pickup, the tray

    lifter motor (M8) starts driving and the original pickup tray is again moved up until the paper surface sensor (SR6) detects the pickup roller unit.

    [Reference] Technology > Controls > Original Pickup Assembly > Original Pickup/Separation Control [1] Paper surface detection signal [2] Tray lifter motor drive signal

    M8

    SR6

    [2][1]

    DADF driver PCB

    b. Pickup completion1) When the original sensor (SR1) cannot detect an original, the tray lifter motor (M8) drives

    the tray lifter arm (opposite direction to at the time of pickup) to move down the original pickup tray.

    2) Once the tray home position sensor (SR13) detects that the tray lifter arm is shifted down to the lowest position, the pickup roller unit lifter motor (M10) starts driving to rotate the cam downward.

    3) Downward shifting of cam makes the pickup roller unit return to the pre-pickup position and pickup operation completes.

    [1] Pickup roller unit lifter motor drive signal [2] Pickup roller unit lifter home position detection signal [3] Tray home position detection signal [4] Tray lifter motor drive signal

    M10 M8

    [2] [3]

    SR12

    SR13

    [1] [4]

    DADF driver PCB

  • 555-28

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    ADF - Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

    ADF - Technology > Adjustment > Scanner Unit > Original Pickup/Separation Control

    MEMO : Additional functions (Timing to Raise Feeder Tray)To reduce the time from when the start key is pressed until pickup is stared, the timing for moving up the original pickup tray can be specified in additional function mode.Setting is available as follows.

    When Start is pressed: the original pickup tray starts moving up when a start key is being pressed. (default)From Panel: the original pickup tray starts moving up when any key or button is navigated on a control panel after an original has been placed.

    The lifter drive of the original pickup tray enables the stacking of 300 sheets (80 g/m2) and stream scanning; however, it takes time for the original pickup tray to be moved up to the pickup position in the case of scanning of small number of originals (such as 1 sheet of original).Time for pre-pickup operation after pressing the start key can be reduced by making the original pickup tray start moving up upon navigating the control panel.

    Error CodeE401 (Pickup roller unit up/down error)-0001 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home position sensor (SR2) does not change within the specified time.-0002 Even though the pickup roller unit lifter motor (M10) is driven, the level of the pickup roller unit lifter home position sensor (SR12) does not change within the specified time.

    E407 (Tray up/down motor error)-0001 Even though the tray lifter motor (M8) is driven, the tray home position sensor (SR13) is not turned ON or OFF within the specified time.-0002 Even though the tray lifter motor (M8) is driven, the paper surface sensor (SR6) is not turned ON or OFF within the specified time.

    Original Pickup/Separation ControlPickup operation is performed by the pickup roller, the separation roller and the feed roller 1.Pickup motor (M1) drives the pickup roller, the separation roller and the feed roller 1.When the top surface of the original stack is lowered while the original is fed, the original pickup tray is moved up to keep the constant height of pickup position.

    [Reference] Technology > Controls > Original Pickup Tray Assembly > Original Pickup Tray Lifter Control

    Error of pickup operation is detected by the post-separation sensor 3. If an original cannot be detected at the specified timing, a jam is notified.

    M1

    SE

    PA_M

    OT

    Original

    PCB2

    SE

    PA3_

    AD

    DADF driver PCB

  • 555-29

    5-29

    ADF - Technology > Adjustment > Scanner Unit > Original Feed Control

    ADF - Technology > Adjustment > Scanner Unit > Original Feed Control

    OverviewThis equipment is a 1-path 2-sided model and does not perform reversing operation.Refer to the following for the movement of original when it is being fed. [Reference] Technology explanation > Basic Configuration > Overview of Operation Mode > Overview

    Original Feed Controla. Registration archRegistration arch is created at registration roller area.

    RE

    SI_

    AD

    PCB3

    Original

    DADF driver PCB

    b. Temporary stop positionAt the time of 1-sided mode with mix of same configuration, feeding is once stopped where paper is at downstream from the lead roller 1 while at upstream from the scanning position of the front side. Feeding of preceding original is also stopped when the 2nd sheet or later is fed because the drive of the read motor (M4) is stopped.

    M4

    2nd original

    1st original

    LEA

    D_A

    D

    DADF driver PCB

    PCB4

  • 555-30

    5-30

    ADF - Technology > Adjustment > Scanner Unit > Roller Disengaging Control

    ADF - Technology > Adjustment > Scanner Unit > Roller Disengaging Control

    Roller Disengaging ControlTo prevent the breakage of original or blurring of scanned image, wheel are disengaged at 3 rollers.

    SL1M7

    KA

    IJO

    2_M

    OT

    EJC

    T_A

    D

    2LE

    AD

    _S

    LEA

    D_A

    D

    RE

    SI_

    AD

    KA

    IJO

    2_H

    P_S

    M6

    KA

    IJO

    1_M

    OT

    KA

    IJO

    1_H

    P_S

    KA

    _SO

    L

    DADF driver PCB

    Lead roller 2 wheelLead roller 1 wheel Delivery roller wheel

    PCB3

    PCB4SR5

    SR15

    SR16PCB5

    DescriptionRoller (wheel) Lead roller 1 wheel Lead roller 3 wheel Delivery roller wheel

    Drive source Disengaging motor 1 (M6)

    Disengaging motor 2 (M7)

    Disengaging solenoid (SL1)

    Disengaging timing detection

    Registration sensor (PCB3)Lead sensor 1 (PCB4)

    Lead sensor 1 (PCB4)Lead sensor 2 (SR5)

    Delivery sensor (PCB5)

    Separation presence detection

    Separation HP sensor 1 (SR15)

    Separation HP sensor 2 (SR16)

    -

    Control purpose - This is to prevent the contact with lead roller 1/2, when the leading edge of original goes through the lead roller 1/2.- This is to prevent the unstable operation of original due to reaction when the trailing edge of original goes through the lead roller 1/2.

    - This is to prevent the contact with delivery roller when the leading edge of original goes through the delivery roller.

    Error Code E413-0001/0002 E413-0011/0012 -

    Error codeE413 (DADF roller disengage error)-0001 Even though the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15) does not come ON within the specified time.-0002 Even tough the DADF disengaging motor 1 (M6) is driven, the DADF separation home position sensor 1 (SR15) does not go OFF within the specified time.-0011 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home position sensor 2 (SR16) does not come ON within the specified time.-0012 Even though the DADF disengaging motor 2 (M7) is driven, the DADF separation home position sensor 1 (SR16) does not go OFF within the specified time.

  • 555-31

    5-31

    ADF - Technology > Adjustment > Scanner Unit > Overview

    ADF - Technology > Adjustment > Scanner Unit > Overview

    OverviewThis equipment uses the sensors shown in the figure to detect jam of originals. The jam detection timing is pre-stored in ROM on the reader controller PCB, and jam is checked whether there is an original at appropriate sensor area at the specified timing.Once a jam occurs, the equipment memorizes its description in code.Jam codes of this equipment can be checked by outputting the jam error history report in Service Mode on the host machine.

    LED

    SR15

    PCB3

    SR4 PCB2

    PCB5

    SR2

    SR3SR5

    SR12

    SR16PCB4

    SR22

    SR10

    CounterTestOptionFunctionAdjustI/ODisplay

    JamTypeNo. 0014

    EARLY

    SensorNo.

    PCB3

    SR8

    SR15

    SR10SR12

    SR2 SR7SR6

    PCB4SR5

    SR11SR16

    SR3PCB5

    SR9SR1

    SR13VR

    PCB3SR20

    SR18 SR19SR22 SR17

    SR4PCB2

    CounterTestOptionFunctionAdjustI/ODisplay

    No. DATE TIME1 TIME2

    < JAM > < READY >< 1/ 7 >

    L CODE P CNTR SIZE01 1222 0304 0506 08 1788 OD 41532928 A3

    02 1222 0304 0506 08 1011 OD 41532928 PCARD

    05 0308 1050 1315 01 010F OD 41532928 PCARD

    03 08 0103 OC 39730762 *NVD*

    04

    06 0308 1050 1315 02 0111 O0 0 A4R

    07 0308 1050 1315 03 0B00 O0 1 A5

    08 0308 1050 1315 04 0111 O0 256 A6

  • 555-32

    5-32

    ADF - Technology > Adjustment > Scanner Unit > Jam Type

    ADF - Technology > Adjustment > Scanner Unit > Jam Type

    Jam Type

    Feed type

    OccurrenceSection

    Jam code

    Sensor nameSensor number

    Jam type

    Delay Stationary Residue

    01

    0001

    Post-separation sensor 3 PCB2

    Yes - -

    0002 - Yes -

    0042 - Yes -

    0003

    Delay detection sensor SR4

    Yes - -

    0043 Yes - -

    0004 - Yes -

    0044 - Yes -

    0005

    Registration sensor PCB3

    Yes - -

    0045 Yes - -

    0006 - Yes -

    0046 - Yes -

    0007

    Lead sensor 1 PCB4

    Yes - -

    0047 Yes - -

    0008 - Yes -

    0048 - Yes -

    0009

    Lead sensor 2 SR5

    Yes - -

    0049 Yes - -

    0010 - Yes -

    0050 - Yes -

    0011

    Delivery sensor PCB5

    Yes - -

    0051 Yes - -

    0012 - Yes -

    0052 - Yes -

    0094 All feed type sensor - - - Yes

    OthersOccurrence

    SectionJamCode

    Jam type Sensor name Sensor number

    01

    0090 DADF open DADF open/closed sensor 1/2 (reader: SR1, SR3)0091 DADF user open

    0092 Cover open Cover open/closed sensor SR100093 Cover user open

    0095 Pickup error Post-separation sensor 1/2/3 SR2, SR3, PCB2

    0071 Software timing error - -

    0073 Lead roller 1 disengaging errorDisengaging HP sensor 1 SR15

    0074 Lead roller 2 disengaging errorDisengaging HP sensor 2 SR16

    0075 Pickup roller unit up/down error

    Pickup roller unit lifter HP sensor SR12

    MEMO: Additional functions (Feeder Jam Recovery Method)Recovery method can be specified in the case of jam in stream scanning mode of original.Setting method is available as below.

    From 1st Page: Reset all of originals to the original pickup tray after jam recovery. Once the start key is pressed, the scanned originals up to the jam occurrence are fed idly and the rest of the originals are to be scanned (default).From Stop. Original: Reset just the rest of originals which havent been scanned to the original pickup tray. Once the start key is pressed, the rest of the originals are to be scanned.

    This equipment can perform the stream scanning with up to 300 sheets (80 g/m2). However, for example, if a jam occurred at the 299th sheet while executing stream scanning of 300 sheets of original, and starting from the 1st original sheet, it takes 2 min or more for idle-feeding. Then jam recovery time can be reduced by resuming from the rest of the originals.

  • 555-33

    5-33

    ADF - Technology > Adjustment > Power Supply Assembly

    ADF - Technology > Adjustment > Power Supply Assembly

    FanThis equipment is equipped with 3 fans.

    Code Fan FunctionFM1 Motor driver cooling fan To cool down the motor IC on DADF driver PCB (PCB1).

    FM2 Read motor cooling fan To cool down the read motor (M4).

    FM3 Scanner unit cooling fan To cool down the scanner unit.

    Motor driver cooling fan (FM1)

    Read motor cooling fan (FM2)

    Scanner unit cooling fan (FM3)

    Read motor (M4)

    Scanner unit

    DADF driver PCB (PCB1)

    Power Supply AssemblyPower supply schematic diagram is shown below.This equipment receives 4 systems (24, 6, 5, 4.5 V) of power supply from the reader unit.24V is mainly used for the motor, the solenoid, the fan, and the LED lamp unit.5V is mainly used for the sensor.The converter in the DADF driver PCB (PCB1) generates 3.3V, and supplies to the original width volume (VR).

    24V

    24V6V

    4.5V

    3.3V

    24V

    24V

    Readercontroller

    PCB

    Solenoid

    Motor

    Fan5V Sensor

    24V

    DADF driver PCB

    Scanner Unit PCB

    LEDlamp unit

    Original width volume

    24V

    5V

    Error CodeE227 (Error in power supply (24V))-0101 When the power supply is charged in DADF 24V port is off.-0102 When the job starts in DADF, 24V port is off.-0103 When the job is completed in DADF, the 24V port is off.

  • 555-34

    5-34

    ADF - Technology > Adjustment > Power Supply Assembly > Periodical Service

    ADF - Technology > Adjustment > Power Supply Assembly > Periodical Service

    Measurement during Parts ReplacementPerform adjustment and clear counters for the below parts replacement.(For the detail procedure, refer to the adjustment description.)

    Parts name Measure Reference

    DADF Refit/Replace

    a. Preparation or Creation of Test Chart p. 8-3b. Angle Restriction Release (Opening Angle at 90 deg) p. 8-4c. Sensor Output Adjustment p. 8-4d. Tray Width Adjustment p. 8-4e. Tilt Adjustment p. 8-5f. Height Adjustment p. 8-5g. Right Angle Adjustment p. 8-7h. Side Registration Adjustment p. 8-11i. Leading Edge Registration Adjustment p. 8-12j. Magnification Adjustment p. 8-13k. White Level Adjustment p. 8-15

    Scanner unit

    a. Input the service label value packaged in the scanner unit content

    b. Sampling of B&W shading targetc. White Level Adjustment p. 8-15d. Scanner unit replacement flag settinge. Copy image check and MTF adjustmentf. Write the value in the service label

    Original width volume a. Tray Width Adjustment p. 8-4Post-separation sensor 1/2/3

    Registration sensorLead sensor 1Delivery sensor

    a. Sensor Output Adjustment p. 8-4

    Periodical ServiceWhen it gets close to its duration period, be sure to clean or replace the concerned parts.

    Item Parts name Interval Measure ReferencePeriodically

    replacement parts - - - -

    Consumables

    Pickup roller 80K sheets

    Replace

    p. 7-14Feed roller 1 p. 7-14Separation roller p. 7-15Dust-colleting -Dust-colleting type E -

    Periodic service

    Scanning glass Timely or per 10K sheet

    Cleaning

    -

    Platen roller 1 Timely -Platen roller 2 -White plate -Post-separation sensor 1 per 160K sheets or

    12 month period-

    Post-separation sensor 2 -Post-separation sensor 3 -Lead sensor 1 -Registration sensor -Delivery sensor -Registration roller per 80K sheets or

    6 months period-

    Lead roller 1 -Lead roller 2 -Lead roller 3 -Pullout roller -Feed roller 2 -Delivery roller -Each roller/wheel -Each scraper -DADF height Adjustment -

  • 66 ADF - Periodic Servicing

    ADF - Periodic Servicing

    List of Work for Scheduled Servicing

  • 666-2

    6-2

    ADF - Periodic Servicing > Periodic Servicing List

    ADF - Periodic Servicing > Periodic Servicing List

    Periodic Servicing ListPR: Replace ( Periodical parts replacement ) CR: Replace ( Consumable parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection

    No. Category Parts/ Parts name Parts No. Number

    Work interval

    Reference Adjustment CounterReference

    for Procedure

    Installation

    Timely

    7K

    10K

    80K

    160K

    Other

    1

    DADF

    Pickup roller FC8-5577-000 1 CR - - DRBL-2 DF-PU-RL p. 7-14

    2 Separation roller FL2-9608-000 1 CR - - DRBL-2 DF-SP-RL p. 7-15

    3 Feed roller 1 FB2-7777-020 1 CR - - DRBL-2 DF-FD-RL p. 7-14

    4 Dust-colleting FC8-5726-000 5 CR - - DRBL-2 LNT-TAP1 -

    5 Dust-colleting typeE FC8-5727-000 8 CR - - DRBL-2 LNT-TAP2 -

    6 Scanning glass (Surface) FL2-9578-000 1 CL CL Item performed by user.- - -

    -

    Scanning glass (Surface/Back)

    Including the white plate positioning of the glass surface. p. 7-20

    7 Platen roller 1 FC8-5487-000 1 CL Item performed by user. - - - -

    8 Platen roller 2 FC8-5488-000 1 CL - - - -

    9 White plate FC5-4265-000 1 CL - - - -

    10 Post-separation sensor 1 FK2-6470-000 1 CL CL - Sensor is scanner form only. - Cleaning is performed per 160K sheets or 12 months period.

    - - - -

    11 Post-separation sensor 2 FK2-6470-000 1 CL CL - - - -

    12 Post-separation sensor 3 FM2-1022-000 1 CL CL - - - -

    13 Lead sensor 1 FM2-1022-000 1 CL CL - - - -

    14 Registration sensor FM2-1022-000 1 CL CL - - - -

    15 Delivery sensor FM2-1022-000 1 CL CL - - - -

    16 Registration roller FC8-5680-000 1 CL CL Cleaning is performed per 80 K sheets or 6 months period.

    - - - -

    17 Lead roller 1 FC8-5681-000 1 CL CL - - -

    18 Lead roller 2 FC8-5682-000 1 CL CL - - - -

    19 Lead roller 3 FC8-5683-000 1 CL CL - - - -

    20 Pullout roller FC8-5580-000 1 CL CL - - - -

    21 Feed roller 2 FC8-5679-000 1 CL CL - - - -

    22 Delivery roller FC8-5814-000 1 CL CL - - - -

    23 Each roller/wheel - 12 CL CL - - - -

    24 Each scraper - - CL CL - - - -

    25 DADF height - - AD AD Adjustment is performed per 80 K sheets or 6 months period.

    - - - -

    Stamp F26-7610-000 CL DRBL-2 STAMP

  • 666-3

    6-3

    ADF - Periodic Servicing > Periodic Servicing List

    ADF - Periodic Servicing > Periodic Servicing List

    MEMO:The indication of replacement is described on the central value of the evaluation result date.The indication of replacement might change, depending on the environment setting and condition.Part No. might change following the design change etc.

    [10] [1][11] [3][12] [2][13]

    [14] [15]

    [6][16]

    [7][17] [8][18] [9][19]

    [20][21]

    [22]

    [5] [5]

    [5]

    [5]

    [4]

  • 77 Parts Replacement and Cleaning Procedure

    ADF -

    Parts Replacement and Cleaning Procedure

    List of PartsExternal CoversMain UnitsConsumable Parts Requiring Periodic Replacement and Cleaning Points

  • External Covers

    No. Parts Name Reference1 Front cover -

    2 Left cover -

    3 Rear cover -

    4 Feeder cover -

    Front cover

    Rear cover

    Feeder cover

    Left cover

    Main Unit

    No. Parts Name Parts No. Reference1 Scanner unit FM3-5471-000 p. 7-11

    2 Pickup roller unit FM3-6206-000 (PartsCatalog: Arm unit) p. 7-13

    Scanner unit

    Pickup roller unit

  • Solenoid

    No. Parts Name Parts No. ReferenceSL1 Disengaging solenoid FK2-7179-000 -

    Disengaging solenoid (SL1)

    Motor

    No. Parts Name Parts No. ReferenceM1 Pickup motor FK2-7174-000 -

    M2 Feed motor FK2-7175-000 -

    M3 Registration motor FK2-7181-000 -

    M4 Read motor FK2-7173-000 -

    M5 Delivery motor FK2-3714-000 -

    M6 Disengaging motor 1 FK2-7646-000 -

    M7 Disengaging motor 2 FK2-7646-000 -

    M8 Tray lifter motor FK2-7176-000 -

    M9 Glass shifting motor FK2-7178-000 -

    M10 Pickup roller unit lifter motor FK2-7177-000 -

    Tray lifter motor (M8)

    Pickup roller unit lifter motor (M10)

    Pickup motor (M1)

    Feed motor (M2)

    Delivery motor (M5)

    Read motor (M4)

    Registration motor (M3)

    Glass shifting motor (M9)

    Disengaging motor 1 (M6)

    Disengaging motor 2 (M7)

  • Fan

    No. Parts Name Parts No. ReferenceFM1 Read motor cooling fan FL2-9587-000 -

    FM2 Motor driver cooling fan FK2-7243-000 -

    FM3 Scanner unit cooling fan FK2-3149-000 -

    Motor driver cooling fan (FM1)

    Read motor cooling fan (FM2)

    Scanner unit cooling fan (FM3)

    Lamps, Heaters, and Others

    No. Parts Name Parts No. ReferenceLED Original display LED PCB FM2-1023-000 -

    Original display LED PCB (LED)

  • Sensor

    No. Parts Name Parts No. ReferenceSR1 Original sensor WG8-5783-000 -

    SR2 Post-separation sensor 1 FK2-6470-000 -

    SR3 Post-separation sensor 2 FK2-6470-000 -

    SR4 Delay sensor WG8-5783-000 -

    SR5 Lead sensor 2 WG8-5783-000 -

    SR6 Paper surface sensor WG8-5783-000 -

    SR7 AB/ Inch identification sensor WG8-5783-000 -

    SR8 LTR-R/ LGL idenfication sensor WG8-5783-000 -

    SR9 Tray open/closed sensor WG8-5783-000 -

    SR10 Cover open/closed sensor WG8-5783-000 -

    SR11 Glass shifting home position sensor WG8-5783-000 -

    SR12 Pickup roller unit lifter home position sensor WG8-5783-000 -

    SR13 Tray home position sensor WG8-5783-000 -

    SR15 Disengaging home position sensor 1 WG8-5783-000 -

    SR16 Disengaging home position sensor 2 WG8-5783-000 -

    SR17 Original size sensor 1 WG8-5783-000 -

    SR18 Original size sensor 2 WG8-5783-000 -

    SR19 Original size sensor 3 WG8-5783-000 -

    SR20 Original size sensor 4 WG8-5783-000 -

    SR22 Leading edge position sensor WG8-5783-000 -

    PCB2 Post-separation sensor 3 FM2-1022-000 -

    PCB3 Registration sensor FM2-1022-000 -

    PCB4 Lead sensor 1 FM2-1022-000 -

    PCB5 Delivery sensor FM2-1022-000 -

    VR Original width volume FM2-1024-000 -

    SR8

    SR7

    SR4

    SR6

    SR3SR9

    SR1

    SR2

    SR11SR5

    SR13SR12

    SR10

    SR19

    VR

    SR16

    SR15

    SR18

    SR22SR20

    SR17

    PCB5

    PCB4

    PCB3

    PCB2

  • PCB

    No. Parts Name Parts No. ReferencePCB1 DADF driver PCB FM3-7561-000 -

    - Scanner Unit PCB (DADF) - -

    - LED lamp PCB (left) - -

    - LED lamp PCB (right) - -

    Scanner unit PCB

    DADF driver PCB (PCB1)

    LED lamp PCB (left)

    LED lamp PCB (right)

  • 777-7

    7-7

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the DADF Unit

    MEMO:

    When removing the ADF Unit and the Reader Unit from the host machine, remove the ADF Unit first and then, remove the Reader Unit because the accuracy of scanner systems may be deteriorated.

    1) Open the ADF 2) Remove the Reader Cable Cover.2 screws

    x2

  • 777-8

    7-8

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    3) Remove the cable from the wire saddle.

    wire saddle

    4) Remove the cable from the wire saddle.4 screws

    x4

    5) Remove the cable.1 edge saddle2 connectors

    x2

  • 777-9

    7-9

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    MEMO: Remove the flat cable.1 reuse band1 edge saddle1 harness retainer3 connectors

    x3

    x3

    6) Remove the 4 screws.4 screws

    x4

    Note: Be sure not to get scratches on the White Sheet on the removed ADF.

  • 777-10

    7-10

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Note: Be careful not to damage the Reader Communication Cable Guide when placing it.

  • 777-11

    7-11

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the Scanner Unit

    1) Open the feeder cover. 2) Open the open/close guide (lower).

    3) Remove the delivery guide (lower).

    2 screws1 connector2 wire saddles

    x2

    x1

    x2

    4) Remove the registration inner guide.2 screws

    x2

  • 777-12

    7-12

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    5) Remove the cooling fan duct.2 claws

    x2

    CAUTION:Do not touch the scanner unit by hand, except for the both edges (the place where it fixes in the guide). Specially be sure not to touch Scanner Unit PCB and mirror.

    6) Disconnect the connector and remove the Scanner Unit in the direction of the arrow.2 claws

    x2

  • 777-13

    7-13

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the Pickup Roller Unit

    1) Open the feeder cover. 2) Remove the inner cover.3 screws

    x3

    3) Remove the 2 springs.

    4) Remove the pickup roller unit.2 resin rings2 bushings

  • 777-14

    7-14

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the Pickup Roller / Feed Roller 1

    1) Remove the pickup roller unit.

    (Refer to page 7-13)

    1) Remove the pickup roller and the roller shaft from the pickup roller unit.2 resin rings2 bushings

    2) Remove the pickup roller.1 resin ring

    3) Remove the feed roller and the roller shaft from the pickup roller unit.2 resin rings2 bushings

    4) Remove the feed roller.1 resin ring

  • 777-15

    7-15

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the Separation Roller

    1) Remove the pickup roller unit.

    (Refer to page 7-13)

    1) Remove the pickup guide (lower).2 screws

    x2

    2) Remove the separation roller unit.

    2 screws

    x2

    3) Remove the separation roller and the roller shaft.

    4) Remove the separation roller.1 bearing

  • 777-16

    7-16

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Removing the Stamp Solenoid

    1) Open the ADF 2) Open the White Copyboard to open the Stamp Cover.

    3) Remove the Stamp Inner Cover.1 screw

  • 777-17

    7-17

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    4) Remove the Stamp Solenoid

  • 777-18

    7-18

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Turndown Mirror/Free Curved Mirror Cleaning

    1) Remove the scanner unit.

    (Refer to page 7-11)

    1) Remove the connector.

    x1

    CAUTION:

    When moving the LED lamp unit, be sure not to put too much tension on the connected harness, as it might break.

  • 777-19

    7-19

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    2) Remove the 2 screws, move the LED lamp unit.

    x2

    3) Clean the turndown mirror and free curved mirror.

    turndown mirror free curved mirror

    free curved mirrorturndown mirror

  • 777-20

    7-20

    Parts Replacement and Cleaning Procedure

    Parts Replacement and Cleaning Procedure

    Cleaning the Backside of Scanning Glass

    1) Remove the Front Cover.2) Release the claw and remove the Scanning Glass by sliding it in the direction of the arrow.

    Scanning GlassClaw

    3) Wipe the backside of Scanning Glass with cloth or lint-free paper moistened with water and tightly wrung.

    4) Install the Scanning Glass and the Front Cover in the original position.

    Scanning Glass

    Film Sheet

    Caution:

    Make sure to slide the Scanning Glass slowly and carefully. If sliding it suddenly, it contacts with the film sheet and the film sheet may be flipped over. (As a result, it causes a jam at DADF reading.)

  • 88 Adjustment

    AdjustmentAdjustment

  • 888-2

    8-2

    Adjustment > Overview

    Adjustment > Overview

    OverviewThe following is adjustment items list.

    Item

    At main parts replacement

    As needed basis

    ReferenceDADF (including when it is engaged or disengaged)

    Scanner unitOriginal width

    volume

    Post-separation sensor 1/2/3Registration sensor

    Lead sensor 1Delivery sensor

    (Refer to page 7-7)(Refer to page

    7-11)- -

    Preparation or Creation of Test Chart *1 1 p. 8-3Angle Restriction Release (Opening Angle at 90 deg) 2 p. 8-4Sensor Output Adjustment 3 1 p. 8-4Tray Width Adjustment 4 1 p. 8-4Tilt Adjustment 5 p. 8-5Height Adjustment 6 p. 8-5Right Angle Adjustment 7 p. 8-7Registration Roller Wheel Skew Adjustment Yes p. 8-9Stream Reading Adjustment Yes p. 8-10Side Registration Adjustment 8 p. 8-11Leading Edge Registration Adjustment 9 p. 8-12Magnification Adjustment 10 p. 8-13White Level Adjustment 11 p. 8-15Hinge Pressure Adjustment Yes p. 8-15Processing after Scanner Unit Replacement 1 p. 8-16

    *1: [Preparation or creation of test chart] is required for [Right angle adjustment], [Registration roller wheel skew adjustment], [Side registration adjustment], [Leading edge registration adjustment] and [Magnification adjustment].

    Refer to the readers manual for the operation when the reader controller PCB is replaced (or EEPROM is cleared).

    MEMO:The number indicates step for each work.

  • 888-3

    8-3

    Adjustment > Overview > Preparation or Creation of Test Chart

    Adjustment > Overview > Preparation or Creation of Test Chart

    Service mode backupThe machine is adjusted one by one at the factory shipment and the adjustment values are written on the service label.When the adjustment is carried out at a field and the service mode values are changed, be sure to write the changed values on the service label.If there is no corresponding items on the service label, write the value to a blank field.

    Service label

    PCB cover

    Preparation or Creation of Test ChartPrepare a test chart. If there is no test chart, create a test chart.

    Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR paper.

    10 mm

    10 mm

    10 mm

    10 mm

    MEMO:Be sure to write a character or mark to identify the printed image direction.

  • 888-4

    8-4

    Adjustment > Overview > Tray Width Adjustment

    Adjustment > Overview > Tray Width Adjustment

    Angle Restriction Release (Opening Angle at 90 deg)Change the opening angle of DADF from 70 deg to 90 deg.

    MEMO:Increasing the opening angle of DADF makes some operation easier.

    1) Open the rubber cover and remove the angle restriction plate.2 screws

    Rubber cover

    ScrewAngle restriction plate

    Rubber cover

    CAUTION:

    After adjustment, be sure to install the angle restriction plate.

    Sensor Output Adjustment

    CAUTION:

    When the sensor is replaced, be sure to clean the surface of prism before adjustment.

    Make sure that there is no paper in DADF.

    1) Execute the service mode items.

    Lv. FEEDER > FUNCTION >1 SENS-INT

    Tray Width AdjustmentExecut